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Technical Paper

Determination of Impact Responses of ES-2re and SID-IIs - Part III: Development of Transfer Functions

2018-04-03
2018-01-1444
An understanding of stiffness characteristics of different body regions, such as thorax, abdomen and pelvis of ES-2re and SID-IIs dummies under controlled laboratory test conditions is essential for development of both compatible performance targets for countermeasures and occupant protection strategies to meet the recently updated FMVSS214, LINCAP and IIHS Dynamic Side Impact Test requirements. The primary purpose of this study is to determine the transfer functions between the ES-2re and SID-IIs dummies for different body regions under identical test conditions using flat rigid wall sled tests. The experimental set-up consists of a flat rigid wall with five instrumented load-wall plates aligned with dummy’s shoulder, thorax, abdomen, pelvis and femur/knee impacting a stationary dummy seated on a rigid low friction seat at a pre-determined velocity.
Technical Paper

Determination of Impact Responses of ES-2re and SID-IIs – Part II: SID-IIs

2018-04-03
2018-01-1448
The main purpose of this study was to determine the impact responses of the different body regions (shoulder, thorax, abdomen and pelvis/leg) of the ES-2re and SID-IIs dummies using rigid wall impacts under different initial test conditions. The experimental set-up consisted of a flat rigid wall with five instrumented load-wall plates aligned with dummy’s shoulder, thorax, abdomen, pelvis and knee impacting a stationary dummy seated on a rigid seat at a pre-determined velocity. The relative location and orientation of the load-wall plates was adjusted relative to the body regions of the ES-2re and SID-IIs dummies respectively.
Technical Paper

Determination of Impact Responses of ES-2re and SID-IIs - Part I: ES-2re

2018-04-03
2018-01-1449
The main purpose of this study was to determine the impact responses of the different body regions (shoulder, thorax, abdomen and pelvis/leg) of the ES-2re and SID-IIs dummies using rigid wall impacts under different initial test conditions. The experimental set-up consisted of a flat rigid wall with five instrumented load-wall plates aligned with dummy’s shoulder, thorax, abdomen, pelvis and knee impacting a stationary dummy seated on a rigid seat at a pre-determined velocity. The relative location and orientation of the load-wall plates was adjusted relative to the body regions of the ES-2re and SID-IIs dummies respectively.
Technical Paper

Reconstruction of Pediatric Occupant Kinematic Responses Using Finite Element Method in a Real-World Lateral Impact

2017-03-28
2017-01-1462
Computational human body models, especially detailed finite element models are suitable for investigation of human body kinematic responses and injury mechanism. A real-world lateral vehicle-tree impact accident was reconstructed by using finite element method according to the accident description in the CIREN database. At first, a baseline vehicle FE model was modified and validated according to the NCAP lateral impact test. The interaction between the car and the tree in the accident was simulated using LS-Dyna software. Parameters that affect the simulation results, such as the initial pre-crash speed, impact direction, and the initial impact location on the vehicle, were analyzed. The parameters were determined by matching the simulated vehicle body deformations and kinematics to the accident reports.
Technical Paper

Testing and Modeling the Responses of Hybrid III Crash-Dummy Lower Extremity under High-speed Vertical Loading

2015-11-09
2015-22-0018
Anthropometric test devices (ATDs), such as the Hybrid III crash-test dummy, have been used to simulate lower-extremity responses to military personnel subjected to loading conditions from anti-vehicular (AV) landmine blasts. Numerical simulations [e.g., finite element (FE) analysis] of such high-speed vertical loading on ATD parts require accurate material parameters that are dependent on strain rate. This study presents a combined experimental and computational study to calibrate the rate-dependent properties of three materials on the lower extremities of the Hybrid III dummy. The three materials are heel-pad foam, foot skin, and lower-leg flesh, and each has properties that can affect simulation results of forces and moments transferred to the lower extremities.
Technical Paper

Investigation of Upper Body and Cervical Spine Kinematics of Post Mortem Human Subjects (PMHS) during Low-Speed, Rear-End Impacts

2009-04-20
2009-01-0387
A total of eight low-speed, rear-end impact tests using two Post Mortem Human Subjects (PMHS) in a seated posture are reported. These tests were conducted using a HYGE-style mini-sled. Two test conditions were employed: 8 kph without a headrestraint or 16 kph with a headrestraint. Upper-body kinematics were captured for each test using a combination of transducers and high-speed video. A 3-2-2-2-accelerometer package was used to measure the generalized 3D kinematics of both the head and pelvis. An angular rate sensor and two single-axis linear accelerometers were used to measure angular speed, angular acceleration, and linear acceleration of T1 in the sagittal plane. Two high-speed video cameras were used to track targets rigidly attached to the head, T1, and pelvis. The cervical spine kinematics were captured with a high-speed, biplane x-ray system by tracking radiopaque markers implanted into each cervical vertebra.
Technical Paper

Numerical Investigations of Interactions between the Knee-Thigh-Hip Complex with Vehicle Interior Structures

2005-11-09
2005-22-0005
Although biomechanical studies on the knee-thigh-hip (KTH) complex have been extensive, interactions between the KTH and various vehicular interior design parameters in frontal automotive crashes for newer models have not been reported in the open literature to the best of our knowledge. A 3D finite element (FE) model of a 50th percentile male KTH complex, which includes explicit representations of the iliac wing, acetabulum, pubic rami, sacrum, articular cartilage, femoral head, femoral neck, femoral condyles, patella, and patella tendon, has been developed to simulate injuries such as fracture of the patella, femoral neck, acetabulum, and pubic rami of the KTH complex. Model results compared favorably against regional component test data including a three-point bending test of the femur, axial loading of the isolated knee-patella, axial loading of the KTH complex, axial loading of the femoral head, and lateral loading of the isolated pelvis.
Technical Paper

Characteristics of PMHS Lumbar Motion Segments in Lateral Shear

2005-11-09
2005-22-0017
The purpose of this study was to determine the characteristics of eighteen lumbar spine motion segments subjected to lateral shear forces under quasi-static (0.5 mm/s) and dynamic (500 mm/s) test conditions. The quasi-static test was also performed on the lumbar spine of a side impact anthropomorphic test device, the EuroSID-2 (ES-2). In the quasi-static tests, the maximum force before disc-endplate separation in the PMHS lumbar motion segments was 1850 ± 612 N, while the average linear stiffness of PMHS lumbar motion segments was 323 ± 126 N/mm. There was a statistically significant difference between the quasi-static (1850 ± 612 N) and dynamic (2616 ± 1151 N) maximum shear forces. The ES-2 lumbar spine (149 N/mm) was more compliant than the PMHS lumbar segments under the quasi-static test condition.
Technical Paper

Mechanical Characterization of Porcine Abdominal Organs

2002-11-11
2002-22-0003
Typical automotive related abdominal injuries occur due to contact with the rim of the steering wheel, seatbelt and armrest, however, the rate is less than in other body regions. When solid abdominal organs, such as the liver, kidneys and spleen are involved, the injury severity tends to be higher. Although sled and pendulum impact tests have been conducted using cadavers and animals, the mechanical properties and the tissue level injury tolerance of abdominal solid organs are not well characterized. These data are needed in the development of computer models, the improvement of current anthropometric test devices and the enhancement of our understanding of abdominal injury mechanisms. In this study, a series of experimental tests on solid abdominal organs was conducted using porcine liver, kidney and spleen specimens. Additionally, the injury tolerance of the solid organs was deduced from the experimental data.
Technical Paper

Development of a Computer Model to Predict Aortic Rupture Due to Impact Loading

2001-11-01
2001-22-0007
Aortic injuries during blunt thoracic impacts can lead to life threatening hemorrhagic shock and potential exsanguination. Experimental approaches designed to study the mechanism of aortic rupture such as the testing of cadavers is not only expensive and time consuming, but has also been relatively unsuccessful. The objective of this study was to develop a computer model and to use it to predict modes of loading that are most likely to produce aortic ruptures. Previously, a 3D finite element model of the human thorax was developed and validated against data obtained from lateral pendulum tests. The model included a detailed description of the heart, lungs, rib cage, sternum, spine, diaphragm, major blood vessels and intercostal muscles. However, the aorta was modeled as a hollow tube using shell elements with no fluid within, and its material properties were assumed to be linear and isotropic.
Technical Paper

Development of a Finite Element Model of the Human Abdomen

2001-11-01
2001-22-0004
Currently, three-dimensional finite element models of the human body have been developed for frequently injured anatomical regions such as the brain, chest, extremities and pelvis. While a few models of the human body include the abdomen, these models have tended to oversimplify the complexity of the abdominal region. As the first step in understanding abdominal injuries via numerical methods, a 3D finite element model of a 50th percentile male human abdomen (WSUHAM) has been developed and validated against experimental data obtained from two sets of side impact tests and a series of frontal impact tests. The model includes a detailed representation of the liver, spleen, kidneys, spine, skin and major blood vessels.
Technical Paper

Development of a Finite Element Model of the Human Shoulder

2000-11-01
2000-01-SC19
Previous studies have hypothesized that the shoulder may be used to absorb some impact energy and reduce chest injury due to side impacts. Before this hypothesis can be tested, a good understanding of the injury mechanisms and the kinematics of the shoulder is critical for occupant protection in side impact. However, existing crash dummies and numerical models are not designed to reproduce the kinematics and kinetics of the human shoulder. The purpose of this study was to develop a finite element model of the human shoulder in order to achieve a deeper understanding of the injury mechanisms and the kinematics of the shoulder in side impact. Basic anthropometric data of the human shoulder used to develop the skeletal and muscular portions of this model were taken from commercial data packages. The shoulder model included three bones (the humerus, scapula and clavicle) and major ligaments and muscles around the shoulder.
Technical Paper

Mechanical Properties of the Cadaveric and Hybrid III Lumbar Spines

1998-11-02
983160
This study identified the mechanical properties of ten cadaveric lumbar spines and two Hybrid III lumbar spines. Eight tests were performed on each specimen: tension, compression, anterior shear, posterior shear, left lateral shear, flexion, extension and left lateral bending. Each test was run at a displacement rate of 100 mm/sec. The maximum displacements were selected to approximate the loading range of a 50 km/h Hybrid III dummy sled test and to be non-destructive to the specimens. Load, linear displacement and angular displacement data were collected. Bending moment was calculated from force data. Each mode of loading demonstrated consistent characteristics. The load-displacement curves of the Hybrid III lumbar spine demonstrated an initial region of high stiffness followed by a region of constant stiffness.
Technical Paper

Experimental and Analytical Study of Knee Fracture Mechanisms in a Frontal Knee Impact

1996-11-01
962423
The mechanisms of knee fracture were studied experimentally using cadaveric knees and analytically by computer simulation. Ten 90 degree flexed knees were impacted frontally by a 20 kg pendulum with a rigid surface, a 450 psi (3.103 MPa) crush strength and a 100 psi (0.689 MPa) crush strength aluminum honeycomb padding and a 50 psi (0.345 MPa) crush strength paper honeycomb padding at a velocity of about five m/s. During rigid surface impact, a patella fracture and a split condylar fracture were observed. The split condylar fracture was generated by the patella pushing the condyles apart, based on a finite element model using the maximum principal stress as the injury criterion. In the case of the 450 psi aluminum honeycomb padding, the split condylar fracture still occurred, but no patella fractures were observed because the honeycomb provided a more uniform distribution of patella load. No bony fractures in the knee area occurred for impacts with a 50 psi paper honeycomb padding.
Technical Paper

Finite Element Modeling of Hybrid III Head-Neck Complex

1992-11-01
922526
A three-dimensional finite element model of the Hybrid III dummy head-neck complex was created to simulate the Amended Part 572 Head-Neck Pendulum Compliance Test, of the Code of Federal Regulations. The model consisted of a rigid head and five circular aluminum disks joined together by butyl elastomer rubber. Contact surfaces were defined to allow the anterior neck to separate upon an application of extension moments. Two mounting positions, one for flexion and the other one for extension, were used to simulate the head-neck calibration tests. An explicit finite element code PAM-CRASH was utilized to simulate the model dynamic responses. Simulation results were compared to experimental data obtained from First Technology Safety Systems Inc. Model predictions agreed well in both flexion and extension. This model can be used to study the head-neck biomechanics of the existing dummy as well as in the development of new dummies.
Technical Paper

Mathematical Modeling of the Hybrid III Dummy Chest with Chest Foam

1991-10-01
912892
A nonlinear foam was added to a previously created three-dimensional finite element model of the Hybrid III dummy chest which consisted of six steel ribs, rib damping material, the sternum, a spine box and a pendulum. Two standard calibration pendulum impact tests for a Hybrid III dummy chest were used to validate the new model. An explicit finite element analysis code PAM-CRASH was utilized to simulate the dynamic process. At impact velocities of 6.7 m/s and 4.3 m/s, the force and deflection time history as well as the force-deflection plots showed good agreement between model predictions and calibration data. Peak strains also agreed well with experimental data.
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