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Training / Education

Applying DO-254 for Avionics Hardware Development and Certification

2024-11-20
This basic course introduces the intent of the DO-254 standard for commercial avionics hardware development. The content will cover many aspects of avionic hardware including, aircraft safety, systems, hardware planning, requirements, design, implementation, and testing. Participants will learn industry-best practices for real-world hardware development, common DO-254 mistakes and how to prevent them, and how to minimize risks and costs while maximizing hardware quality.
Technical Paper

Design of an Alternative Hardware Abstraction Layer for Embedded Systems with Time-Controlled Hardware Access

2024-07-02
2024-01-2989
This paper proposes a novel approach to the design of a Hardware Abstraction Layer (HAL) specifically tailored to embedded systems, placing a significant emphasis on time-controlled hardware access. The general concept and utilization of a HAL in industrial projects are widespread, serving as a well-established method in embedded systems development. HALs enhance application software portability, simplify underlying hardware usage by abstracting its inherent complexity and reduce overall development costs through software reusability. Beyond these established advantages, this paper introduces a conceptual framework that addresses critical challenges related to debugging and mitigates input-related problems often encountered in embedded systems. This becomes particularly pertinent in the automotive context, where the intricate operational environment of embedded systems demands robust solutions. The HAL design presented in this paper mitigates these issues.
Technical Paper

Reduction of Flow-induced Noise in Refrigeration Cycles

2024-07-02
2024-01-2972
In electrified vehicles, auxiliary units can be a dominant source of noise, one of which is the refrigerant scroll compressor. Compared to vehicles with combustion engines, e-vehicles require larger refrigerant compressors, as in addition to the interior, also the battery and the electric motors have to be cooled. Currently, scroll compressors are widely used in the automotive industry, which generate one pressure pulse per revolution due to their discontinuous compression principle. This results in speed-dependent pressure fluctuations as well as higher-harmonic pulsations that arise from reflections. These fluctuations spread through the refrigeration cycle and cause the vibration excitation of refrigerant lines and heat exchangers. The sound transmission path in the air conditioning heat exchanger integrated in the dashboard is particularly critical. Various silencer configurations can be used to dampen these pulsations.
Technical Paper

The influence of design operating conditions on engine coolant pump absorption in real driving scenarios.

2024-06-12
2024-37-0015
Reducing CO2 emissions in on-the-road transport is important to limit global warming and follow a green transition towards net zero Carbon by 2050. In a long-term scenario, electrification will be the future of transportation. However, in the mid-term, the priority should be given more strongly to other technological alternatives (e.g., decarbonization of the electrical energy and battery recharging time). In the short- to mid-term, the technological and environmental reinforcement of ICEs could participate in the effort of decarbonization, also matching the need to reduce harmful pollutant emissions, mainly during traveling in urban areas. Engine thermal management represents a viable solution considering its potential benefits and limited implementation costs compared to other technologies. A variable flow coolant pump actuated independently from the crankshaft represents the critical component of a thermal management system.
Technical Paper

The irrotational intensity: an efficient tool to understand the vibration energy propagation in complex structures using an FE Model.

2024-06-12
2024-01-2942
Although structural intensity was introduced in the 80's, this concept never found practical applications, neither for numerical nor experimental approaches. Quickly, it has been pointed out that only the irrotational component of the intensity offers an easy interpretation of the dynamic behavior of structures by visualizing the vibration energy flow. This is especially valuable at mid and high frequency where the structure response understanding can be challenging. A new methodolodgy is proposed in order to extract this irrotational intensity field from the Finite Element Model of assembled structures such as Bodies In White. This methodology is hybrid in the sense that it employs two distinct solvers: a dynamic solver to compute the structural dynamic response and a thermal solver to address a diffusion equation analogous to the thermal conduction built from the previous dynamic response.
Technical Paper

Numerical Study of Application of Gas Foil Bearings in High-Speed Drivelines

2024-06-12
2024-01-2941
Gas bearings are an effective solution to high-speed rotor applications for its contamination free, reduced maintenance and higher reliability. However, low viscosity of gas leads to lower dynamic stiffness and damping characteristics resulting in low load carrying capacity and instability at higher speeds. Gas bearings can be enhanced by adding a foil structure commonly known as gas foil bearings (GFBs), whose dynamic stiffness can be tailored by modifying the geometry and the material properties resulting in better stability and higher load carrying capacity. A detailed study is required to assess the performance of high-speed rotor systems supported on GFBs, therefore in this study a bump type GFB is analyzed for its static and dynamic characteristics. The static characteristics are obtained by solving the non-linear Reynolds equation through an iterative procedure.
Technical Paper

Making modal analysis easy and more reliable – Reference points identification by experimental prestudy

2024-06-12
2024-01-2931
Though modal analysis is a common tool to evaluate the dynamic properties of a structure, there are still many individual decisions to be made during the process which are often based on experience and make it difficult for occasional users to gain reliable and correct results. One of those experience-based choices is the correct number and placement of reference points. This decision is especially important, because it must be made right in the beginning of the process and a wrong choice is only noticeable in the very end of the process. Picking the wrong reference points could result in incomplete modal analysis outcomes, as it might make certain modes undetectable, compounded by the user's lack of awareness about these missing modes. In the paper an innovative approach will be presented to choose the minimal number of mandatory reference points and their placement.
Technical Paper

Optimization of a Sliding Rotary Vane Pump for Heavy Duty Internal Combustion Engine cooling

2024-06-12
2024-37-0030
The benefits introduced by the replacement of conventional centrifugal pumps with volumetric machines for Internal Combustion Engines (ICEs) cooling were experimentally and theoretically proven in literature. In particular, Sliding Rotary Vane Pumps (SVRPs) ensure to achieve an interesting reduction of ICEs fuel consumption and CO2 emissions. Despite volumetric pumps are a reference technology for ICE lubrication oil circuits, the application in ICE cooling systems still not represent a ready-to-market solution. Particularly challenging is the case of Heavy-Duty ICE due to the wide operating range the pump covers in terms of flow rate delivered. Generally, SVRPs are designed to operate at high speeds to reduce machine dimensions and, consequently, the weight. Nevertheless, speed increase could lead to a severe penalization of pump performance since the growth of the friction losses.
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