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Technical Paper

Making modal analysis easy and more reliable – Reference points identification by experimental prestudy

2024-06-12
2024-01-2931
Though modal analysis is a common tool to evaluate the dynamic properties of a structure, there are still many individual decisions to be made during the process which are often based on experience and make it difficult for occasional users to gain reliable and correct results. One of those experience-based choices is the correct number and placement of reference points. This decision is especially important, because it must be made right in the beginning of the process and a wrong choice is only noticeable in the very end of the process. Picking the wrong reference points could result in incomplete modal analysis outcomes, as it might make certain modes undetectable, compounded by the user's lack of awareness about these missing modes. In the paper an innovative approach will be presented to choose the minimal number of mandatory reference points and their placement.
Technical Paper

Assessing the Structural Feasibility and Recyclability of Flax/PLA Bio-Composites for Enhanced Sustainability

2024-06-01
2024-26-0407
Bio-composites have gained significant attention within the aerospace industry due to their potential as a sustainable solution that addresses the demand for lightweight materials with reduced environmental impact. These materials blend natural fibers sourced from renewable origins, such as plant-based fibers, with polymer matrices to fabricate composite materials that exhibit desirable mechanical properties and environmental friendliness. The aerospace sector's growing interest in bio-composites originates from those composites’ capacity to mitigate the industry's carbon footprint and decrease dependence on finite resources. This study aims to investigate the suitability of utilizing plant derived flax fabric/PLA (polylactic acid) matrix-based bio-composites in aerospace applications, as well as the recyclability potential of these composites in the circular manufacturing economy.
Technical Paper

A Methodology for Accelerated Thermo-Mechanical Fatigue Life Evaluation of Advanced Composites

2024-06-01
2024-26-0421
Thermo-mechanical fatigue and natural aging due to environmental conditions are difficult to simulate in an actual test with the advanced fiber-reinforced composites, where their fatigue and aging behavior is little understood. Predictive modeling of these processes is challenging. Thermal cyclic tests take a prohibitively long time, although the strain rate effect can be scaled well for accelerating the mechanical stress cycles. Glass fabric composites have important applications in aircraft and spacecraft structures including microwave transparent structures, impact-resistant parts of wing, fuselage deck and many other load bearing structures. Often additional additively manufactured features and coating on glass fabric composites are employed for thermal and anti-corrosion insulations. In this paper we employ a thermo-mechanical fatigue model based accelerated fatigue test and life prediction under hot to cold cycles.
Technical Paper

The Effect of Excessive Thermo-Mechanical Stress on the Performance of High-Pressure Hose Assemblies used under Flexing Motion

2024-06-01
2024-26-0427
A typical high-pressure hose assembly consists of hose made with synthetic polymer braids and Teflon tube crimped with metallic fittings. These hose assemblies are mainly used for aircraft landing gear application considering its high-pressure sustenance and better flexibility. The proposed study investigates the effect of thermo-mechanical stress generated due to cyclic soaking and flexibility testing at thermostatic subzero (-65°F) and high temperature (+275°F) on performance of high-pressure hose assembly. This effect is further studied through hose tear-down which was envisioned to investigate the hose layer degradation and focused on changes in inner PTFE tube, which ultimately leads to product performance issues. Keywords: braids, tear down analysis, thermo-mechanical, inter-layer abrasion.
Technical Paper

Analytical and Experimental Evaluation of Seal Drag using Variety of Different Fluids

2024-06-01
2024-26-0423
The present study discusses about the determination of the Seal drag force in the application where elastomeric seal is used with metallic interface in the presence of different fluids. An analytical model was constructed to predict the seal drag force and experimental test was performed to check the fidelity of the analytical model. A Design of Experiment (DoE) was utilized to perform experimental test considering different factors affecting the Seal drag force. Statistical tools such as Test for Equal Variances and One way Analysis of Variance (ANOVA) were used to draw inferences for population based on samples tested in the DoE test. It was observed that Glycol based fluids lead to lubricant wash off resulting into increased seal drag force. Additionally, non-lubricated seals tend to show higher seal drag force as compared to lubricated seals. Keywords: Seal Drag, DoE, ANOVA
Technical Paper

Development of Deployment Mechanism for RAMBHA-LP Payload Onboard Chandrayaan-3 Lander

2024-06-01
2024-26-0455
RAMBHA-LP (Radio Anatomy of Moon Bound Hypersensitive Ionosphere and Atmosphere - Langmuir Probe) is one of the key scientific payloads onboard the Indian Space Research Organization’s (ISRO) Chandrayaan-3 mission. Its objectives were to estimate the plasma density and its variations on the near lunar surface. The probe was initially kept in a stowed condition attached to the lander. A mechanism was designed and realized to meet the functional requirement of deploying the probe at a distance of 1 meter, equivalent to the Debye length of the probe in the moon’s plasma environment. The probe deployment mechanism consists of the Titanium alloy spherical probe with a Titanium Nitride coating on its surface to achieve a constant work function, a long carbon-fiber-reinforced polymer boom, a double torsion spring, a dust-protection box, and a shape-memory alloy-based Frangibolt actuator for low-shock separation. The entire mechanism weighed less than 1.5 kilograms.
Standard

OnQue Digital Standards System - Standards

2024-05-18
/onque-digital-standards
Now Available from SAE International, SAE OnQue is a revolutionary digital standards solution that optimizes the way automotive and aerospace engineers access standards.
Standard

Sheet and Strip Surface Finish Nomenclature

2024-05-16
CURRENT
AS4194B
This SAE Aerospace Standard (AS) defines the nomenclature for surface finishes commonly used for sheet and strip in aerospace material specifications. It is applicable to steel and to iron, nickel, cobalt, and titanium base alloys.
Journal Article

Experimental Analysis of Kerf Characteristics of Carbon Fiber-Reinforced Polymer with Abrasive Water Jet Machining

2024-05-01
Abstract This research looks into how abrasive water jet machining (AWJM) can be used on carbon fiber-reinforced polymer (CFRP) materials, specifically how the kerf characteristics change with respect to change in process parameters. We carefully looked into four important process parameters: stand-off distance (SOD), water pressure (WP), traverse rate (TR), and abrasive mass flow rate (AMFR). The results showed that as SOD goes up, the kerf taper angle goes up because of jet dispersion, but as WP goes up, the angle goes down because jet kinetic energy goes up. The TR was directly related to the kerf taper angle, but it made the process less stable. The kerf drop angle was not greatly changed by AMFR. When it came to kerf top width, SOD made it wider, WP made it narrower, TR made it narrower, and AMFR made it a little wider. When the settings (SOD: 1 mm, WP: 210 MPa, TR: 150 mm/min, AMFR: 200 g/min) were optimized, the kerf taper angle and kerf top width were lowered.
Technical Paper

Effects of Injection Molding on Linum usitatissimum Fiber Polyvinyl Chloride Composites for Automotive Underbody Shields and Floor Trays

2024-04-29
2024-01-5053
The automotive sector’s growing focus on sustainability has been spurred to investigate the creation of sustainable resources for different parts, emphasizing enhancing efficiency and minimizing environmental harm. For use in automobile flooring trays and underbody shields, this study examines the impact of injection molding on composite materials made of polyvinyl chloride (PVC) and Linum usitatissimum (flax) fibers. As processed organic fiber content was increased, the bending and tensile rigidity initially witnessed an upsurge, peaking at a specific fiber loading. At this optimal loading, the composite exhibited tensile strength, flexural strength, and elastic modulus values of 41.26 MPa, 52.32 MPa, and 2.65 GPa, respectively. Given their deformation resistance and impact absorption attributes, the mechanical properties recorded suggest that such composites can be efficiently utilized for automotive underbody shields and floor trays.
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