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Training / Education

Applying DO-254 for Avionics Hardware Development and Certification

2024-11-20
This basic course introduces the intent of the DO-254 standard for commercial avionics hardware development. The content will cover many aspects of avionic hardware including, aircraft safety, systems, hardware planning, requirements, design, implementation, and testing. Participants will learn industry-best practices for real-world hardware development, common DO-254 mistakes and how to prevent them, and how to minimize risks and costs while maximizing hardware quality.
Training / Education

Fundamentals of Steering Systems

2024-08-13
Design and development of a modern steering system influences vehicle response to steering wheel input, driver effort, comfort, safety and fuel economy. In this interactive course participants will analyze the steering system from the road wheel to the steering wheel. Day one will begin with a deep dive into the anatomy and architecture of the lower steering system (wheel end, suspension geometry, linkages and steering gear), its effect on vehicle response and how forces and moments at the contact patch are converted to a torque at the pinion.
Technical Paper

On-Center Steering Model for Realistic Steering Feel based on Real Measurement Data

2024-07-02
2024-01-2994
Driving simulators allow the testing of driving functions, vehicle models and acceptance assessment at an early stage. For a real driving experience, it's necessary that all immersions are depicted as realistically as possible. When driving manually, the perceived haptic steering wheel torque plays a key role in conveying a realistic steering feel. To ensure this, complex multi-body systems are used with numerous of parameters that are difficult to identify. Therefore, this study shows a method how to generate a realistic steering feel with a nonlinear open-loop model which only contains significant parameters, particularly the friction of the steering gear. This is suitable for the steering feel in the most driving on-center area. Measurements from test benches and real test drives with an Electric Power Steering (EPS) were used for the Identification and Validation of the model.
Technical Paper

Analysis of human driving behavior with focus on vehicle lateral control

2024-07-02
2024-01-2997
The optimization and further development of automated driving functions offers great potential to relieve the driver in various driving situations and increase road safety. Simulative testing in particular is an indispensable tool in this process, allowing conclusions to be drawn about the design of automated driving functions at a very early stage of development. In this context, the use of driving simulators provides support so that the driving functions of tomorrow can be experienced in a very safe and reproducible environment. The focus of the acceptance and optimization of automated driving functions is particularly on vehicle lateral control functions. As part of this paper, a test person study was carried out regarding manual vehicle lateral control on the dynamic vehicle road simulator at the Institute of Automotive Engineering.
Technical Paper

Design of an Alternative Hardware Abstraction Layer for Embedded Systems with Time-Controlled Hardware Access

2024-07-02
2024-01-2989
This paper proposes a novel approach to the design of a Hardware Abstraction Layer (HAL) specifically tailored to embedded systems, placing a significant emphasis on time-controlled hardware access. The general concept and utilization of a HAL in industrial projects are widespread, serving as a well-established method in embedded systems development. HALs enhance application software portability, simplify underlying hardware usage by abstracting its inherent complexity and reduce overall development costs through software reusability. Beyond these established advantages, this paper introduces a conceptual framework that addresses critical challenges related to debugging and mitigates input-related problems often encountered in embedded systems. This becomes particularly pertinent in the automotive context, where the intricate operational environment of embedded systems demands robust solutions. The HAL design presented in this paper mitigates these issues.
Technical Paper

Reduction of Flow-induced Noise in Refrigeration Cycles

2024-07-02
2024-01-2972
In electrified vehicles, auxiliary units can be a dominant source of noise, one of which is the refrigerant scroll compressor. Compared to vehicles with combustion engines, e-vehicles require larger refrigerant compressors, as in addition to the interior, also the battery and the electric motors have to be cooled. Currently, scroll compressors are widely used in the automotive industry, which generate one pressure pulse per revolution due to their discontinuous compression principle. This results in speed-dependent pressure fluctuations as well as higher-harmonic pulsations that arise from reflections. These fluctuations spread through the refrigeration cycle and cause the vibration excitation of refrigerant lines and heat exchangers. The sound transmission path in the air conditioning heat exchanger integrated in the dashboard is particularly critical. Various silencer configurations can be used to dampen these pulsations.
Technical Paper

Set-up of an in-car system for investigating driving style on the basis of the 3D-method

2024-07-02
2024-01-3001
Investigating human driver behavior enhances the acceptance of the autonomous driving and increases road safety in heterogeneous environments with human-operated and autonomous vehicles. The previously established driver fingerprint model, focuses on the classification of driving style based on CAN bus signals. However, driving styles are inherently complex and influenced by multiple factors, including changing driving environments and driver states. To comprehensively create a driver profile, an in-car measurement system based on the Driver-Driven vehicle-Driving environment (3D) framework is developed. The measurement system records emotional and physiological signals from the driver, including ECG signal and heart rate. A Raspberry Pi camera is utilized on the dashboard to capture the driver's facial expressions and a trained convolutional neural network (CNN) recognizes emotion. To conduct unobtrusive ECG measurements, an ECG sensor is integrated into the steering wheel.
Technical Paper

A Novel Approach for the Safety Validation of Emergency Intervention Functions using Extreme Value Estimation

2024-07-02
2024-01-2993
As part of the safety validation of advanced driver assistance systems (ADAS) and automated driving (AD) functions, it is necessary to demonstrate that the frequency at which the system exhibits hazardous behavior (HB) in the field is below an acceptable threshold. This is typically tested by observation of the system behavior in a field operational test (FOT). For situations in which the system under test (SUT) actively intervenes in the dynamic driving behavior of the vehicle, it is assessed whether the SUT exhibits HB. Since the accepted threshold values are generally small, the amount of data required for this strategy is usually very large. This publication proposes an approach to reduce the amount of data required for the evaluation of emergency intervention systems with a state machine based intervention logic by including the time periods between intervention events in the validation process.
Technical Paper

Evaluation and simulation of wheel steering functionality on a Road to Rig test bench

2024-07-02
2024-01-3000
The automotive industry is continuously evolving, demanding innovative approaches to enhance testing methodologies and preventive identify potential issues. This paper proposes an advancement test approach in the area of the overall vehicle system included steering system and power train on a “Road to Rig” test bench. The research aims to revolutionize the conventional testing process by identifying faults at an early stage and eliminating the need to rely solely on field tests. The motivation behind this research is to optimize the test bench setup and bring it even closer to real field tests. Key highlights of the publication include the introduction of an expanded load spectrum, incorporating both steering angle and speed parameters along the test track. The load includes different route and driving profiles like on a freeway, overland and city drive in combination with the steering angles.
Technical Paper

Steering System with Mechanical Coupling of The Wheels and The Possibility of Wheel Steering in Opposite Directions

2024-07-02
2024-01-2970
In the course of the U-Shift project, an automated, driverless and electrically driven vehicle concept is developed. By separating the vehicle into a drive module and a transport capsule, a novel form of mobility is created. The autonomous driving module, the so-called Driveboard, is able to change the transport capsules independently and thus serves both passenger and goods transport. In order to be able to use the vehicle effectively, especially in urban areas, the space required for manoeuvring and loading or unloading the capsules must be kept as small as possible. This poses special challenges for the steering system. In this paper, a novel steering system is presented that enables both same-direction and opposite-direction wheel steering. First, the fundamental concept of the steering system is presented. After that, the design is explained and the assembled steering system is shown. During normal cornering, there is a mechanical coupling between the wheels.
Technical Paper

The influence of design operating conditions on engine coolant pump absorption in real driving scenarios.

2024-06-12
2024-37-0015
Reducing CO2 emissions in on-the-road transport is important to limit global warming and follow a green transition towards net zero Carbon by 2050. In a long-term scenario, electrification will be the future of transportation. However, in the mid-term, the priority should be given more strongly to other technological alternatives (e.g., decarbonization of the electrical energy and battery recharging time). In the short- to mid-term, the technological and environmental reinforcement of ICEs could participate in the effort of decarbonization, also matching the need to reduce harmful pollutant emissions, mainly during traveling in urban areas. Engine thermal management represents a viable solution considering its potential benefits and limited implementation costs compared to other technologies. A variable flow coolant pump actuated independently from the crankshaft represents the critical component of a thermal management system.
Technical Paper

Sound Quality Evaluation on Noise Caused by Electric Power Steering Wheel Utilizing CNN based on Sound Metrics

2024-06-12
2024-01-2963
This research aims presents the method classifying the noise source and evaluating the sound quality of the noise caused by operating of electric power steering wheel in an electric vehicle. The steering wheel has been operated by the motor drive by electric power and it called motor-driven electric power (MDPS) system. If the motor is attached to the steering column of the steering device, it is called C-MDPS system. The steering device of the C-MDPS system comprises of motor, bearings, steering column, steering wheel and worm shaft. Among these components the motor and bearings are main noise sources of C-MDPS system. When the steering wheel is operated in an electric vehicle, the operating noise of the steering device inside the vehicle is more annoying than that in a gasoline engine vehicle since the operating noise is not masked by engine noise. Defects in the C-MDPS system worsen the operating noise of the steering system.
Technical Paper

Numerical Study of Application of Gas Foil Bearings in High-Speed Drivelines

2024-06-12
2024-01-2941
Gas bearings are an effective solution to high-speed rotor applications for its contamination free, reduced maintenance and higher reliability. However, low viscosity of gas leads to lower dynamic stiffness and damping characteristics resulting in low load carrying capacity and instability at higher speeds. Gas bearings can be enhanced by adding a foil structure commonly known as gas foil bearings (GFBs), whose dynamic stiffness can be tailored by modifying the geometry and the material properties resulting in better stability and higher load carrying capacity. A detailed study is required to assess the performance of high-speed rotor systems supported on GFBs, therefore in this study a bump type GFB is analyzed for its static and dynamic characteristics. The static characteristics are obtained by solving the non-linear Reynolds equation through an iterative procedure.
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