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The installation of the Electronic Braking System (EBS) could effectively improve braking response speed, shorten braking distance, and ensure driving safety of commercial vehicles. However, during longitudinal deceleration control process, the commercial vehicles face not only challenges such as large inertia mass and random road gradient resistance of the vehicle layer, but also non-linear characteristics of the EBS actuator layer. In order to solve these problems, this paper proposes a commercial vehicle’s longitudinal deceleration precise control strategy considering vehicle-actuator dynamic characteristics. First, longitudinal dynamics of commercial vehicle is analyzed, and so is the EBS’ non-linear response hysteresis characteristics. Then, we design the dual layer deceleration control strategy. In vehicle layer, the recursive least squares with forgetting factor and Kalman filtering are comprehensively applied to dynamically estimate the vehicle mass and driving road slope.

This paper proposes an intelligent car testing and evaluation method based on digital twins, which is crucial for ensuring the proper functioning of autonomous driving systems. This method utilizes digital twin testing technology to effectively map and integrate real vehicles in real-world testing scenarios with virtual test environments. By enriching the testing and validation environment for smart cars, this approach improves testing efficiency and reduces costs. This study connects real test vehicles with simulation software testing toolchains to build a digital twin autonomous driving testing platform. This platform facilitates the validation, testing, and evaluation of functional algorithms, and case study is conducted through testing and validation of an emergency collision avoidance system. By rapidly applying digital twin testing and evaluation techniques for intelligent cars, this approach accelerates the development and deployment of autonomous vehicles.

With the development of intelligent and electric vehicles, higher requirements are put forward for the active braking and regenerative braking ability of the braking system. The traditional braking system equipped with vacuum booster has difficulty meeting the demand, therefore it has gradually been replaced by the integrated braking system. In this paper, a novel Integrated Braking System (IBS) is presented, which mainly contains a pedal feel simulator, a permanent magnet synchronous motor (PMSM), a series of transmission mechanisms, and the hydraulic control unit. As an integrative system of mechanics-electronics-hydraulics, the IBS has complex nonlinear characteristics, which challenge the accurate pressure control. Furthermore, it is a completely decoupled braking system, the pedal force doesn’t participate in pressure-building, so it is necessary to precisely identify driver’s braking intention.

The Electromechanical Brake Booster system (EMBB) integrates active braking and energy recovery and becomes a novel brake-by-wire solution that substitutes the vacuum booster. While the intelligent unmanned vehicle is in unstable state, the EMBB can improve the vehicle yaw stability more quickly and safely. In this paper, a new type of integrated EMBB has been designed, which mainly includes two parts: servo motor unit and hydraulic control unit. Aiming at the dynamic instability problem of intelligent unmanned vehicle, a three-layer vehicle yaw stability control structure including decision layer, distribution layer and execution layer is proposed based on integrated EMBB. Firstly, the decision layer calculates the ideal yaw rate and the side slip angle of the vehicle with the classic 2DOF vehicle dynamics model. The boundary of the stable region is determined by the phase plane method and the additional yaw moment is determined by the feedback PI control algorithm.

As a new brake-by-wire solution, the electro-booster (Ebooster) brake system can work with the electronic stability program (ESP) equipped in the real vehicle to realize various excellent functions such as basic force boosting (BFB), active braking and energy recovery, which is promoting the development of smart vehicles. Among them, the BFB is the function of Ebooster's servo force to assist the driver's brake pedal force establishing high-intensity braking pressure. After the BFB function failure of the Ebooster, it was not possible to provide sufficient brake pressure for the driver's normal braking, and eventually led to traffic accidents. In this paper, a compensation redundancy control strategy based on ESP is proposed for the BFB failure of the self-designed Ebooster.

The Electro-Mechanical Brake Booster system (EMBB) is a kind of novel braking booster system, which integrates active braking, regenerative braking, and other functions. It usually composes of a servo motor and the transmission mechanism. EMBB can greatly meet the development needs of vehicle intelligentization and electrification. During active braking, EMBB is required to respond quickly to the braking request and track the target pressure accurately. However, due to the highly nonlinearity of the hydraulic system and EMBB, traditional control algorithms especially for PID algorithm do not work well for pressure control. And a large amount of calibration work is required when applying PID algorithms to pressure control in engineering.

Electrification and intelligence are the important development directions of vehicle techniques. The Electro-Mechanical Brake Booster (Ebooster) as a brake booster which is powered by a motor, can be used to replace the traditional vacuum booster. Ebooster not only improves the intelligence level of vehicle braking and significantly improves the braking performance, but also adapts to the application in new energy vehicles and facilitates coordinated regenerative braking. However, Ebooster cannot complete pedal decoupling independently. It needs to cooperate with other components to realize pedal decoupling. In this paper, a pedal decoupling control algorithm for regenerative brake, which is based on the coordination control of Ebooster and ESP, is proposed. First, regenerative braking strategy is designed to distribute the hydraulic brake force and regenerative braking force.

Minimum energy consumption with maximum comfort driving experience define the ideal human mobility. Recent technological advances in most Advanced Driver Assistance Systems (ADAS) on electric vehicles not only present a significant opportunity for automated eco-driving but also enhance the safety and comfort level. Understanding driving styles that make the systems more human-like or personalized for ADAS is the key to improve the system comfort. This research focuses on the personalized and green adaptive cruise control for intelligent electric vehicle, which is also known to be MyEco-ACC. MyEco-ACC is based on the optimization of regenerative braking and typical driving styles. Firstly, a driving style model is abstracted as a Hammerstein model and its key parameters vary with different driving styles. Secondly, the regenerative braking system characteristics for the electric vehicle equipped with 4-wheel hub motors are analyzed and braking force distribution strategy is designed.

In this article, the regenerative braking system is designed, which can realize the torque allocation between electric braking and hydraulic braking, where the cost function designed in this article considers factors of braking torque following effect, energy regenerative power, and hydraulic braking consumed power. In addition, a complete anti-lock braking system (ABS) is designed, which is based on regenerative braking. With the optimal slip ratio as control target, target wheel speed, control wheel speed, braking torque control strategy, and enable/disenable control logic of ABS are determined. By MATLAB/Simulink-DYNA4 co-simulation and real vehicle test, the feasibility and applicability of ABS based on regenerative braking are verified, under the condition of small severity of braking.

The mechanical properties of sandy road are quite different from those of hard surface road. For vehicle control systems such as EMS (engine management system), TCU (transmission control unit) and ABS (antilock brake system), the strategies and parameters set for solid surface road are not optimal for driving on sandy road. It is an effective way to improve the mobility of all-terrain vehicles by identifying sandy road online and shifting the control strategies and parameters of control systems to sandy sets. In this paper, a sandy road identification algorithm for SUVs is proposed. Firstly, the vehicle signals, such as engine torque and speed, gear position, wheel and vehicle speed, are acquired from EMS, TCU and ESP (electronic stability program) through CAN (controller area network) bus respectively. Based on the information and longitudinal force equilibrium equation, the travelling resistance of vehicle is estimated.

The intelligent and electric vehicles are the future of vehicle technique. The development of intelligent and electric vehicles also promotes new requirements to many traditional chassis subsystems, including traditional braking system equipped with vacuum boosters. The Electro-Mechanical Booster is an applicable substitute of traditional vacuum booster for future intelligent and electric vehicles. It is independent of engine vacuum source, and can be combined with electric regenerative braking. A complete system model is necessary for system analysis and algorithm developing. For this purpose, the modeling of electro-hydraulic braking system is necessary. In this paper, a detailed electro-hydraulic braking system model is studied. The system consists of an electro-mechanical booster and hydraulic braking system. The electro-mechanical booster which mainly contains a permanent magnet synchronous motor (PMSM) and a set of transmission mechanism is the critical component.

The Electro-Mechanical Brake Booster (Ebooster) is a critical component of the novel brake system for electric intelligent vehicles. It is independent of engine vacuum source, provides powerful active brake performance and can be combined with electric regenerative braking. In this paper, a brake control algorithm for hydraulic brake system equipped with an Ebooster is proposed. First, the configuration of the Ebooster is introduced and the system model including the permanent magnet synchronous motor (PMSM) and hydraulic brake system is established by Matlab/Simulink. Second, a Four-closed-loop algorithm is introduced for accurate active brake pressure control. Finally, according to the requirement of different brake force, series of simulations are carried out under active braking condition. The results show that the control algorithm introduced in this paper can ensure the brake hydraulic pressure tracking a target value precisely and show a good control performance.

In recent years, intelligent vehicles have become one of the major research topics in vehicle engineering and have created a new opportunity for the automotive industry. Simulation and real experiment are both essential to the development of intelligent vehicle technologies. Vehicle positioning systems, such as global positioning system (GPS), play an important role in intelligent vehicle development. The GPS model plays a major part in the development of intelligent vehicle simulation systems. Primarily focusing on application requirements of intelligent vehicle simulation platforms for GPS sensor modeling, considering the major factors affecting positioning accuracy in vehicle driving environments, this article establishes a new GPS model and algorithm based on the physical and functional characteristics of GPS. As the basis of this model system, a precise ephemeris model is established to obtain the coordinates of GPS satellites at any given time.

A vehicle dynamics stability control system based on integrated-electro-hydraulic brake (I-EHB) system with hierarchical control architecture and nonlinear control method is designed to improve the vehicle dynamics stability under extreme conditions in this paper. The I-EHB system is a novel brake-by-wire system, and is suitable to the development demands of intelligent vehicle technology and new energy vehicle technology. Four inlet valves and four outlet valves are added to the layout of a conventional four-channel hydraulic control unit. A permanent-magnet synchronous motor (PMSM) provides a stabilized high-pressure source in the master cylinder, and the four-channel hydraulic control unit ensures that the pressures in each wheel cylinder can be modulated separately at a high precision. Besides, the functions of Anti-lock Braking System, Traction Control System and Regenerative Braking System, Autonomous Emergency Braking can be integrated in this brake-by-wire system.

The evaluation of electric vehicle electric/electronic-architectures (e/e-architectures) is the main topic of this paper. The electric vehicle is chosen as an example system, as it reflects the typical challenges of modern vehicle e/e-architecture development. The development of modern automotive technology also presents another important trend - vehicle electrification. New electric and electronic devices are developed and required in the automotive industry and control commands are exchanged by electric and electronic ones. The energy storage systems (ESS) properly reflect the above two aspects. The energy storage device also takes care of the peak loads, the high load dynamics, and it utilizes the braking energy in order to increase the efficiency. In this work a Li-ion battery and an ultracapacitor both are considered as energy storage devices.

Proper tire pressure is very important for multiple driving performance of a car, and it is necessary to monitor and warn the abnormal tire pressure online. Indirect Tire Pressure Monitoring System (TPMS) monitors the tire pressure based on the wheel speed signals of Anti-lock Braking System (ABS). In this paper, an indirect TPMS method is proposed to estimate the tire pressure according to its resonance frequency of circumferential vibration. Firstly, the errors of ABS wheel speed sensor system caused by the machining tolerance of the tooth ring are estimated based on the measured wheel speed using Recursive Least Squares (RLS) algorithm and the measuring errors are eliminated from the wheel speed signal. Then, the data segments with drive train torsional vibration are found out and eliminated by the methods of correlation analysis.

This paper presents a unified novel function-based brake control architecture, which is designed based on a top-down approach with functional abstraction and modularity. The proposed control architecture includes a commands interpreter module, including a driver commands interpreter to interpret driver intention, and a command integration to integrate the driver intention with senor-guided active driving command, state observers for estimation of vehicle sideslip, vehicle speed, tire lateral and longitudinal slips, tire-road friction coefficient, etc., a commands integrated control allocation module which aims to generate braking force and yaw moment commands and provide optimal distribution among four wheels without body instability and wheel lock or slip, a low-level control module includes four wheel pressure control modules, each of which regulates wheel pressure by fast and accurate tracking commanded wheel pressure.

With the development of modern vehicle chassis control systems, such as Anti-Lock Brake System (ABS), Acceleration Slip Regulation (ASR), Electronic Stability Control (ESC), and Regenerative Braking System (RBS) for EVs, etc., there comes a new requirement for the vehicle brake system that is the precise control of the wheel brake pressure. The Electro-Hydraulic Brake system (EHB), which owns an ability to adjust four wheels’ brake pressure independently, can be a good match with these systems. However, the traditional control logic of EHB is based on the PWM (Pulse-Width Modulation), which has a low control accuracy of linear electromagnetic valves. Therefore, this paper presents a research of the linear electro-magnetic valve characteristic analysis, and proposes a precise pressure control algorithm of the EHB system with a feed forward and a PID control of linear electro-magnetic valves.

Brake-by-wire (BBW) system has drawn a great attention in recent years as driven by rapidly increasing demands on both active brake controls for intelligent vehicles and regenerative braking controls for electric vehicles. However, unlike conversional brake systems, the reliability of the brake-by-wire systems remains to be challenging due to its lack of physical connection in case of system failure. There are various causes for the failure of a BBW system, such as failure of brake controller, loss of sensor signals, failure of communication or even power supply, to name a few. This paper presents a fault-tolerant control under novel control architecture. The proposed control architecture includes a driver command interpreter module, a command integration module, a control allocation module, a fault diagnosis module and state observers. The fault-tolerant control is designed based on a quadratic optimal control method with consideration of actuator constraints.

In the past decades, the stability of vehicles has been improved significantly by use of variety of chassis control systems such as Antilock Braking System (ABS), Electric Stability Program (ESP) and Active Front Steering (AFS). Recently, in order to further improve the performance of vehicles, more and more researches are focused on the integration control of multiple degrees of freedom of vehicle dynamic. However, in order to control multiple degrees of freedom simultaneously, the nonlinear problems caused by the coupling between different degrees of freedom have to be solved, which is always a difficult task. In this paper, a three-degrees-of-freedom single track vehicle model, in which some nonlinear terms are considered, is built firstly. Then, the nonlinear model is processed by the fuzzy technique and the T-S fuzzy model is designed.