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2-Stroke CAI Combustion Operation in a GDI Engine with Poppet Valves

2012-06-18
In order to extend the CAI operation range in 4-stroke mode and maximize the benefit of low fuel consumption and emissions in CAI mode, 2-stroke CAI combustion is revived operating in a GDI engine with poppet valves, where the conventional crankcase scavenging is replaced by boosted scavenging. The CAI combustion is achieved through the inherence of the 2-Stroke operation, which is retaining residual gas. A set of flexible hydraulic valve train was installed on the engine to vary the residual gas fraction under the boosting condition. The effects of spark timing, intake pressure and short-circuiting on 2-stroke CAI combustion and its emissions are investigated and discussed in this paper. Results show the engine could be controlled to achieve CAI operation over a wide range of engine speed and load in the 2-stroke mode because of the flexibility of the electro-hydraulic valvetrain system. Presenter Yan Zhang, Brunel University
Journal Article

Understanding Knock Metric for Controlled Auto-Ignition Engines

2013-04-08
2013-01-1658
The knock metric for controlled auto-ignition (CAI) engines is assessed by considering the physical processes that establish the pressure wave that contributes to the acoustic radiation of the engine, and by analyzing pressure data from a CAI engine. Data sets from the engine operating with port fuel injection, early direct injection and late direct injection are used to monitor the effect of mixture composition stratification. Thermodynamic analysis shows that the local pressure rise produced by heat release has to be discounted by the work spent in acoustic expansion against the ambient pressure to properly predict the pressure wave amplitude. Based on this analysis, a modified correlation between the pressure wave amplitude and the maximum pressure rise rate (MPRR) is developed by introducing an MPRR offset to account for the expansion work.
Journal Article

SI Engine Control in the Cold-Fast-Idle Period for Low HC Emissions and Fast Catalyst Light Off

2014-04-01
2014-01-1366
The engine and its exhaust flow behaviors are investigated in a turbo-charged gasoline direct injection engine under simulated cold-fast-idle condition. The metrics of interest are the exhaust sensible and chemical enthalpy flows, and the exhaust temperature, all of which affect catalyst light off time. The exhaust sensible enthalpy flow is mainly a function of combustion phasing; the exhaust chemical enthalpy flow is mainly a function of equivalence ratio. High sensible and chemical enthalpy flow with acceptable engine stability could be obtained with retarded combustion and enrichment. When split injection is employed with one early and one later and smaller fuel pulse, combustion retards with early secondary injection in the compression stroke but advances with late secondary injection. Comparing gasoline to E85, the latter produces a lower exhaust temperature because of charge cooling effect and because of a faster combustion.
Technical Paper

Combustion Visualization and Experimental Study on Multi-Point Micro-Flame Ignited (MFI) Hybrid Lean-Burn Combustion in 4-Stroke Gasoline Engines

2020-09-15
2020-01-2070
Lean-burn combustion is an effective method for increasing the thermal efficiency of gasoline engines fueled with stoichiometric fuel-air mixture, but leads to an unacceptable level of high cyclic variability before reaching ultra-low nitrogen oxide (NOx) emissions emitted from conventional gasoline engines. Multi-point micro-flame ignited (MFI) hybrid combustion was proposed to overcome this problem, and can be can be grouped into double-peak type, ramp type and trapezoid type with very low frequency of appearance. This research investigates the micro-flame ignition stages of double-peak type and ramp type MFI combustion captured by high speed photography. The results show that large flame is formed by the fast propagation of multi-point flame occurring in the central zone of the cylinder in the double-peak type. However, the multiple flame sites occur around the cylinder, and then gradually propagate and form a large flame accelerated by the independent small flame in the ramp type.
Journal Article

Effects of Secondary Air on the Exhaust Oxidation of Particulate Matters

2015-04-14
2015-01-0886
The effects of secondary air on the exhaust oxidation of particulate matters (PM) have been assessed in a direct-injection-spark-ignition engine under fuel rich fast idle condition (1200 rpm; 2 bar NIMEP). Substantial oxidation of the unburned feed gas species (CO and HC) and significant reduction of both the particulate number (up to ∼80%) and volume (up to ∼90%) have been observed. The PM oxidation is attributed to the reactions between the PM and the radicals generated in the oxidation of the feed gas unburned species. This hypothesis is supported by the observation that the reduction in PM volume is proportional to the amount of heat release in the secondary oxidation.
Technical Paper

Numerical Investigation of Diesel-Spray-Orientated Piston Bowls on Natural Gas and Diesel Dual Fuel Combustion Engine

2020-04-14
2020-01-0311
Low combustion efficiency and high hydrocarbon emissions at low loads are key issues of natural gas and diesel (NG-diesel) dual fuel engines. For better engine performance, two diesel-spray-orientated (DSO) bowls were developed based on the existing diesel injector of a heavy-duty diesel engine with the purpose of placing more combustible natural gas/air mixture around the diesel spray jets. A protrusion-ring was designed at the rim of the piston bowl to enhance the in-cylinder flame propagation. Numerical simulations were conducted for a whole engine cycle at engine speed of 1200 r/min and indicated mean effective pressure (IMEP) of 0.6 MPa. Extended coherent flame model 3 zones (ECFM-3Z) combustion model with built-in soot emissions model was employed. Simulation results of the original piston bowl agreed well with the experimental data, including in-cylinder pressure and heat released rate (HRR), as well as soot and methane emissions.
Technical Paper

Effect of a Split-Injection Strategy on the Atomisation Rate Using a High Pressure Gasoline DI Injector

2020-04-14
2020-01-0322
The Gasoline direct-injection (GDI) engine can emit high levels of particulate matter and unburned Hydrocarbons when operating under stratified charge combustion mode. Injecting late in the compression stroke means the fuel has insufficient time to atomise and evaporate. This could cause fuel film accumulation on the piston surface and combustion liner. Locally fuel rich diffusion combustion could also result in the formation of soot particles. Employing a split-injection strategy can help tackle these issues. The first injection is initiated early in the intake stroke and could ensure a global homogeneous charge. The second injection during the compression stroke could help form a fuel-rich charge in the vicinity of the spark plug. Many studies have established the crucial role that a split-injection strategy plays in the stratified charge operation of GDI engines.
Journal Article

Pneumatic Regenerative Engine Braking Technology for Buses and Commercial Vehicles

2011-09-13
2011-01-2176
In this paper, a novel cost-effective air hybrid powertrain concept for buses and commercial vehicles, Brunel Regenerative Engine Braking Device (RegenEBD) technology, is presented and its performance during the braking process is analysed using the Ricardo WAVE engine simulation programme. RegenEBD is designed to convert kinetic energy into pneumatic energy in the compressed air saved in an air tank. Its operation is achieved by using a production engine braking device and a proprietary intake system design. During the braking operation, the engine switches from the firing mode to the compressor mode by keeping the intake valves from fully closed throughout the four-strokes by installing the Variable Valve Exhaust Brake (VVEB) device on the intake valves. As a result, the induced air could be compressed through the opening gap of intake valves into the air tank through the modified intake system.
Journal Article

Characterizations of Deployment Rates in Automotive Technology

2012-04-16
2012-01-1057
Passenger cars in the United States continue to incorporate increasing levels of technology and features. However, deployment of technology requires substantial development and time in the automotive sector. Prior analyses indicate that deployment of technology in the automotive sector can be described by a logistic function. These analyses refer to maximum annual growth rates as high as 17% and with developmental times of 10-15 years. However, these technologies vary widely in complexity and function, and span decades in their implementation. This work applies regression with a logistic form to a wide variety of automotive features and technologies and, using secondary regression, identifies broader trends across categories and over time.
Journal Article

Examination of the Maskell III Blockage Correction Technique for Full Scale Testing in the NRC 9-Meter Wind Tunnel

2012-09-24
2012-01-2047
The 9-meter wind tunnel of the National Research Council (NRC) of Canada is commonly employed in full-scale testing of class 8 tractors. In this configuration the model blocks 10 - 15% of the test section cross-sectional area, which is greater than generally advocated blockage limits. The NRC utilizes the Maskell III method to correct data for wall interference but the effectiveness of this technique at such blockage levels remained to be seen. Corrected full-scale data was compared to data acquired with a half-scale model to determine how closely the corrected high-blockage data would agree with the low-blockage baseline. The half-scale model presented an opportunity to test at full-scale Reynolds numbers, with less than 4% blockage, which falls within most recommendations of maximum allowable blockage.
Journal Article

Numerical Analysis of a Downsized 2-Stroke Uniflow Engine

2014-10-01
2014-01-9051
In order to optimize the 2-stroke uniflow engine performance on vehicle applications, numerical analysis has been introduced, 3D CFD model has been built for the optimization of intake charge organization. The scavenging process was investigated and the intake port design details were improved. Then the output data from 3D CFD calculation were applied to a 1D engine model to process the analysis on engine performance. The boost system optimization of the engine has been carried out also. Furthermore, a vehicle model was also set up to investigate the engine in-vehicle performance.
Journal Article

An Adaptive Proportional Integral Control of a Urea Selective Catalytic Reduction System based on System Identification Models

2010-04-12
2010-01-1174
For urea Selective Catalytic Reduction (SCR) systems, adaptive control is of interest to provide a capability of maintaining high NOx conversion efficiency and low ammonia slip in the presence of uncertainties in the system. In this paper, the dynamics of the urea SCR system are represented by a control-oriented model which is based on a linear transfer function, with parameters dependent on engine operating conditions. The parameters are identified from input-output data generated by a high fidelity full chemistry model of the urea SCR system. The use of the full chemistry model facilitated the representation of the dynamics of stored ammonia (not a directly measurable parameter) as well as post SCR NOx and ammonia slip. A closed-loop Proportional-plus-Integral (PI) controller was first designed using the estimate of stored ammonia as a feedback signal.
Journal Article

A Forward-Looking Stochastic Fleet Assessment Model for Analyzing the Impact of Uncertainties on Light-Duty Vehicles Fuel Use and Emissions

2012-04-16
2012-01-0647
Transport policy research seeks to predict and substantially reduce the future transport-related greenhouse gas emissions and fuel consumption to prevent negative climate change impacts and protect the environment. However, making such predictions is made difficult due to the uncertainties associated with the anticipated developments of the technology and fuel situation in road transportation, which determine the total fuel use and emissions of the future light-duty vehicle fleet. These include uncertainties in the performance of future vehicles, fuels' emissions, availability of alternative fuels, demand, as well as market deployment of new technologies and fuels. This paper develops a methodology that quantifies the impact of uncertainty on the U.S. transport-related fuel use and emissions by introducing a stochastic technology and fleet assessment model that takes detailed technological and demand inputs.
Technical Paper

Effects of EGR on Heat Release in Diesel Combustion

1998-02-23
980184
The effects of Exhaust Gas Recirculation (EGR) on diesel engine exhaust emissions were isolated and studied in earlier investigations (1,2,3,4,5). This paper analyses the heat release patterns during the combustion process and co-relates the results with the exhaust emissions. The EGR effects considered include the dilution of the inlet charge with CO2 or water vapour, the increase in the inlet charge temperature, and the thermal throttling arising from the use of hot EGR. The use of diluents (CO2 and H2O), which are the principal constituents of EGR, caused an increase in ignition delay and a shift in the location of start of combustion. As a consequence of this shift, the whole combustion process was also shifted further towards the expansion stroke. This resulted in the products of combustion spending shorter periods at high temperatures which lowered the NOx formation rate.
Technical Paper

The Effects on Diesel Combustion and Emissions of Reducing Inlet Charge Mass Due to Thermal Throttling with Hot EGR

1998-02-23
980185
This paper is a complementary to previous investigations by the authors (1,2,3,4) on the different effects of EGR on combustion and emissions in DI diesel engine. In addition to the several effects that cold EGR has on combustion and emissions the application of hot EGR results in increasing the inlet charge temperature, thereby, for naturally aspirated engines, lowering the inlet charge mass due to thermal throttling. An associated consequence of thermal throttling is the reduction in the amount of oxygen in the inlet charge. Uncooled EGR, therefore, affects combustion and emissions in two ways: through the reduction in the inlet charge mass and through the increase in inlet charge temperature. The effect on combustion and emissions of increasing the inlet charge temperature (without reducing the inlet charge mass) has been dealt with in ref. (1).
Technical Paper

Loping: A Strategy for Reduced Gravity Human Locomotion?

2007-07-09
2007-01-3134
Loping, defined here as skipping without a foot exchange, is a gait uncommonly used by humans on Earth, but favored by Apollo astronauts during lunar surface excursions. Astronauts may have adopted loping due to space suit-imposed mobility restrictions or because of a possible stability advantage conferred by a relatively constant and wide support base. To evaluate whether loping confers metabolic advantages we monitored ten subjects during loping and running, simulating reduced gravity via partial body suspension, and simulating suited conditions using a lower body exoskeleton. In lunar gravity, loping incurred lower metabolic costs than running for every subject; loping, while efficient at low gravity levels, was less efficient than running in Earth gravity.
Technical Paper

Development of Ice Crystal Facilities for Engine Testing

2007-09-24
2007-01-3290
The Gas Turbine Laboratory of the National Research Council of Canada (NRC) has been involved in icing certification testing of gas turbine engines for over 60 years. It has become evident from flight incident reports in recent years, that ice crystals can have serious effects on the performance of the core of a gas turbine. This has led to the proposal of a new certification requirement for turbofan engines. This paper describes the test facilities and procedures, as well as the analysis and verification methods, which have been used recently to develop a new ice crystal generating system. The paper describes the ice crystal production and delivery systems, as well as the design and development version for business jet sized engines. In addition, a description of some component testing using ice crystals on a heated flat plate is included to demonstrate that the facility can replicate rapid ice crystal build-up on surfaces which are significantly above the melting point.
Technical Paper

Parametric Study on CAI Combustion in a GDI Engine with an Air-Assisted Injector

2007-04-16
2007-01-0196
Controlled auto-ignition (CAI) combustion and engine performance and emission characteristics have been intensively investigated in a single-cylinder gasoline direct injection (GDI) engine with an air-assisted injector. The CAI combustion was obtained by residual gas trapping. This was achieved by using low-lift short-duration cams and early closing the exhaust valves. Effects of EVC (exhaust valve closure) and IVO (intake valve opening) timings, spark timing, injection timing, coolant temperature, compression ratio, valve lift and duration, on CAI combustion and emissions were investigated experimentally. The results show that the EVC timing, injection timing, compression ratio, valve lift and duration had significant influences on CAI combustion and emissions. Early EVC and injection timing, higher compression ratio and higher valve lift could enhance CAI combustion. IVO timing had minor effect on CAI combustion.
Technical Paper

Investigation into Controlled Auto-Ignition Combustion in a GDI Engine with Single and Split Fuel Injections

2007-04-16
2007-01-0211
A multi-cycle three-dimensional CFD engine simulation programme has been developed and applied to analyze the Controlled autoignition (CAI) combustion, also known as homogeneous charge compression ignition (HCCI), in a direct injection gasoline engine. CAI operation was achieved through the negative valve overlap method by means of a set of low lift camshafts. The effect of single injection timing on combustion phasing and underlying physical and chemical processes involved was examined through a series of analytical studies using the multi-cycle 3D engine simulation programme. The analyses showed that early injection into the trapped burned gases of a lean-burn mixture during the negative valve overlap period had a large effect on combustion phasing, due to localized heat release and the production of chemically reactive species. As the injection was retarded to the intake stroke, the charge cooling effect tended to slow down the autoignition process.
Technical Paper

Development of a Computational Method of Low Cycle Fatigue Prediction for Multi-Layer Surfaces under Rolling/Sliding Contact Conditions

2007-04-16
2007-01-0388
The application of tribologically enhanced coatings to automotive components is increasingly common. This paper highlights the development of a computational method used to simulate multi-layer coatings subjected to repeated mixed rolling / sliding contact. Through simulation with ABAQUS and the application of a specially written external subroutine, the simulation method monitors the stress and strain states during the simulation against a number of criteria used to locate the point of material failure. The results from a number of rolling contact with coated samples are used to verify and refine the user subroutine with the aim to developing an accurate RCF prediction method.
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