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The mixing and combustion processes of short double Diesel injections are investigated by optical diagnostics. A single hole Common Rail Diesel injector allowing high injection pressure up to 120MPa is used. The spray is observed in a high pressure, high temperature cell that reproduces the thermodynamic conditions which exist in the combustion chamber of a Diesel engine during injection. Three configurations are studied: a single short injection serving as a reference case and two double short injections with short and long dwell time (time between the injections). Several optical diagnostics were performed successively. The mixing process is studied by normalized Laser Induced Exciplex Fluorescence giving access to the vapor fuel concentration fields. In addition, the flow fields both inside and outside the jets are characterized by Particle Imaging Velocimetry.

The simultaneous reduction of engine-out nitrogen oxide (NOx) and particulate emissions via low-temperature combustion (LTC) strategies for compression-ignition engines is generally achieved via the use of high levels of exhaust gas recirculation (EGR). High EGR rates not only result in a drastic reduction of combustion temperatures to mitigate thermal NOx formation but also increases the level of pre-mixing thereby limiting particulate (soot) formation. However, highly pre-mixed combustion strategies such as LTC are usually limited at higher loads by excessively high heat release rates leading to unacceptable levels of combustion noise and particulate emissions. Further increasing the level of charge dilution (via EGR) can help to reduce combustion noise but maximum EGR rates are ultimately restricted by turbocharger and EGR path technologies.

With a high thermal efficiency and low CO2 (carbon dioxide) emissions, Diesel engines become leader of transport market. However, the exhaust-gas legislation evolution leads to a drastic reduction of NOx (nitrogen oxide) standards with very low particulate, HC (unburned hydrocarbons) and CO (carbon monoxide) emissions, while combustion noise and fuel consumption must be kept under control. The reduction of the volumetric compression ratio (CR) is a key factor to reach this challenge, but it is today limited by the capabilities to provide acceptable performances during very cold operation: start and idle below −10°C. This paper focuses on the understanding of the main parameter’s impacts on cold operation. Effects of parameters like hardware configuration and calibration optimization are investigated on a real 4 cylinder Diesel 14:1 CR engine, with a combination of specific advanced tools.

The air entrainment of multi-hole diesel injection is investigated by high speed Particle Image Velocimetry (PIV) using a multi-hole common rail injector with an injection pressure of 100 MPa. The sprays are observed in a high pressure, high temperature cell that reproduces the thermodynamic conditions which exist in the combustion chamber of a diesel engine during injection. Typical ambient temperature of 800K and ambient density of 25 kg/m3 are chosen. The air entrainment is studied with the PIV technique, giving access to the velocity fields in the surrounding air and/or in the interior of two neighboring jets. High acquisition rate of 5000 Hz, corresponding to 200 μs between two consecutive image pairs is obtained by a high-speed camera coupled with a high-speed Nd:YLF laser. The effect of neighboring jets interaction is studied by comparing four injectors with different numbers of holes (4, 6, 8 and 12) with similar static mass flow rate per hole.

Diversifying energy resources and reducing greenhouse gas emissions are key priorities in the forthcoming years for the automotive industry. Currently, among the different solutions, sustainable biofuels are considered as one of the most attractive answer to these issues. This paper deals with the vehicle application of an innovative diesel fuel formulation using Ethanol to tackle these future challenges. The main goal is to better understand the impact of using biofuel blends on engine behavior, reliability and pollutants emissions. This alternative oxygenated fuel reduces dramatically particulate matter (PM) emissions; this paves the way to improve the NOx/PM/CO₂ trade-off. Another major interest is to avoid adding a particulate filter in the exhaust line and to avoid modifying powertrain and vehicle hardware and therefore to minimize the overall cost to fulfill upcoming emission regulations.

Future emission standards for Diesel engine will require a drastic reduction of engine-out NOx emissions with very low level of particulate matter (PM), HC and CO, and keeping under control fuel consumption and combustion noise. One of the most promising way to reach this challenge is to reduce compression ratio (CR). A stringent limitation of reducing Diesel CR is currently cold start requirements. Indeed, reduction of ambient temperature leads to penalties in fuel vaporization and auto ignition capabilities, even more at very low temperature (-20°C and below). In this paper, we present the work operated on an HSDI Common rail Diesel 4-cyl engine in three area: engine tests till very low temperature (down to -25°C); in cylinder imaging (videoscope) and CFD code development for cold start operation. First, combustion chamber is adapted in order to reach low compression ratio (CR 13.7:1).

In former high compression ratio Diesel engines a single injection was used to introduce the fuel into the combustion chamber. With actual direct injection engines which exhibit a compression ratio between 17:1 and 18:1 single or multiple early injections called “pilot injections” are also added in order to reduce the combustion noise. For after-treatment reasons a late injection during the expansion stroke named “post injection” may also be used in some operating conditions. Investigations have been conducted on lower compression ratio Diesel engine and in high EGR rate operating conditions to evaluate the benefits of multiple injection strategies to improve the trade off between engine emissions, noise and fuel economy.

The formation mechanisms of unburned hydrocarbons (HC) in low NOx, homogeneous type Diesel combustion have been investigated in both standard and optical access single cylinder engines operating under low load (2 and 4 bar IMEP) conditions. In the standard (i.e. non-optical) engine, parameters such as injection timing, intake temperature and global equivalence ratio were varied in order to analyse the role of bulk quenching on HC emissions formation. Laser-induced fluorescence (LIF) imaging of in-cylinder unburned HC within the bulk gases was performed on the optical-access engine. Furthermore, studies were performed in order to ascertain whether the piston top-land crevice volume contributes significantly to engine-out HC emissions. Finally, the role of piston-top fuel films and their impact on HC emissions was studied. This was investigated on the all-metal engine using two fuels of different volatilities.

The reduction of NOx emissions required by the future Euro 6 standards leads engine manufacturers to develop Diesel Homogeneous Charge Compression Ignition (HCCI) combustion processes. Because this concept allows reducing both NOx and particulates simultaneously, it appears as a promising way to meet the next environmental challenges. Unfortunately, HCCI combustion often increases CO and HC emissions. Conventional oxidation catalyst technologies, currently used for Euro 4 vehicles, may not be able to convert these emissions because of the saturation of active catalytic sites. As a result, such increased CO and HC emissions have to be reduced under standard levels using innovative catalysts or emergent technologies. The work reported in this paper has been conducted within the framework of the PAGODE project (PSA, IFP, Chalmers University, APTL, CRF, Johnson Matthey and Supelec) and financed by the European Commission.

A 3 way catalytic converter (3WCC) model based on a global kinetic model was developed and validated against laboratory scale and engine test bench experiments. Various equivalence ratios and temperatures were tested. A methodology was finalized and applied to calibrate the kinetic constants. Laboratory scale experiments were first used to characterize the reaction mechanism during light-off, including the way reduction and oxidation reactions begin and compete with each other when temperature increases. The numerical results are in good agreement with the laboratory scale light-off results. Also, when adapted to simulate the engine test bench experiments, the model is able to correctly reproduce both the light-off tests and the 3WCC conversion efficiency evolution versus equivalence ratio. A calibration method in two steps was thus established and successfully used. The combination of modeling with experimental work appeared to be a powerful tool to determine the reaction mechanism.

This paper presents the detailed characterization of particulate emissions from a NADI™ dual mode engine (HCCI at low load and conventional combustion at high load). Morphology, composition and chemical reactivity of the particulate matter generated on an engine running in HCCI mode have been specified and compared to the conventional mode reference. Results showed that HCCI combustion formed particles with a higher volatile organic fraction due to the relatively high level of HC generated by this kind of combustion. Advanced soot characterization emphasized that HCCI soot is oxidized at a slower reaction rate than conventional soot, but with a lower temperature. This last characteristic could partially compensate the poor continuous regeneration effect due to low NO2 emission levels observed in HCCI combustion. Microscopic observation and particle sizing did not show significant differences between HCCI and conventional soot.

The influence of the type of fuel and the feeding means to a DOC, in order to regenerate a DPF, was investigated. Diesel fuel in cylinder late post-injection was compared to the injection in the exhaust line, through an exhaust port injector, of diesel fuel, B10 (diesel fuel containing 10% of esters) and gasoline. Diesel fuel exhaust injection resulted in a deteriorated conversion efficiency, while the incorporation of esters to the diesel fuel was demonstrated to have no influence. Gasoline exhaust injection led to less HC slip than diesel fuels. Temperature dynamics resulting from injection steps showed taught that the shorter the hydrocarbons (within the tested fuels), the slower the response. These differences can be caught by simple models, leading to interesting opportunities for the model-based control of the DPF inlet temperature during active regenerations.

In the context of low consumption and low emissions engines development, combustion processes modeling is a challenging subject as the requirements for accurately controlled pollutant emissions are becoming more stringent. From a scientific point of view, it is a major source of in-depth investigations as the chemical processes involved are strongly coupled to the flow characteristics. Among the various approaches developed recently to account for these processes in realistic configurations, tabulated techniques appear to be a promising way. They induce a good compromise between the accuracy of detailed chemistry and the computational time necessary to calculate complex configurations. Tabulation approaches were firstly developed to address the modeling of species concentrations in stationary combustors. They consist basically of pre-computed chemical kinetics using detailed mechanisms.

Latest emissions standards impose very low NOx and particle emissions that have led to new Diesel combustion operating conditions, such as low temperature combustion (LTC). The principle of LTC is based on enhancing air fuel mixing and reducing combustion temperature, reducing raw nitrogen oxides (NOx) and particle emissions. However, new difficulties have arisen. LTC is typically achieved through high dilution rates and low CR, resulting in increased auto-ignition delay that produces significant noise and deteriorates the combustion phasing. At the same time, lower combustion temperature and reduced oxygen concentration increases hydrocarbon (HC) and carbon oxide (CO) emissions, which can be problematic at low load. Therefore, if LTC is a promising solution to meet future emission regulations, it imposes a new emissions, fuel consumption and noise trade-off. For this, the injection strategy is the most direct mean of controlling the heat release profile and fuel air mixture.

In order to asses the durability of DPF, a study has been performed in order to study the evolution of several taxis (Peugeot 607) and the performance of this after-treatment systems over 80,000 km mileage in hard urban driving conditions, which corresponds to the recommended mileage before the first DPF maintenance (this periodicity is applied on the first generation of DPF technology launched in 2000). More specifically, the following evaluations are being performed at regular intervals (around 20 000 km): Regulated gaseous pollutant emissions on NEDC cycle (New European Driving Cycle) Particulate emissions, by mass measurement on NEDC but also by particle number and size measurement with SMPS (Scanning Mobility Particle Sizer) technique on NEDC and on unconventional steady-state running points.

Quantitative fuel concentration visualizations are carried out to study the mixing process between fuel and air in Direct Injection (DI) Diesel like conditions, and generate high quality data for the validation of mixing models. In order to avoid the particular complication connected with fuel droplets, a gaseous fuel jet is investigated. Measurements are performed in a high-pressure chamber that can provide conditions similar to those in a diesel engine. A gas injection system able to perform injections in a high-pressure chamber with a good control of the boundary conditions is chosen and characterized. Mass flow rates typical of DI Diesel injection are reproduced. A Laser Induced Fluorescence technique requiring the mixing at high pressure of the fluorescent tracer, biacetyl, with the gaseous fuel, methane, is developed. This experimental technique is able to provide quantitative measurement of fuel concentration in high-pressure jets.

Due to their high thermal efficiency coupled with low CO2 emissions, Diesel engines are promised to an increasing part of the transport market if their NOx and particulate emissions are reduced. Today, adequate after-treatments, NOx and PM traps are under industrialization with still concerns about fuel economy, robustness, sensitivity to fuel sulfur and cost because of their complex and sophisticated strategy. New combustion process such as Homogeneous Charge Compression Ignition (HCCI) are investigated for their potential to achieve near zero particulate and NOx emissions. Their main drawbacks are too high hydrocarbons (HC) and carbon monoxide (CO) emissions, combustion control at high load and then limited operating range and power output. As an answer for challenges the Diesel engine is facing, IFP has developed a combustion system able to reach near zero particulate and NOx emissions while maintaining performance standards of the D.I Diesel engines.

Air quality improvement, especially in urban areas, is one of the major concerns for the coming years. For this reason, car manufacturers, equipment manufacturers and refiners have explored development issues to comply with increasingly severe anti-pollution requirements. In such a context, the identification of the most promising improvement options is essential. A research program, carried out by IFP (Institut Français du Pétrole), and supported by the French Ministry of Industry, IFP, PSA-Peugeot-Citroën, Renault and RVI (Renault Véhicules Industriels), has been built to study this point. It is based on a three years program with different steps focused on new engine technologies which will be available in the next 20 years in order to answer to more and more severe pollutant and CO2 emission regulations. This program is divided into three main parts: the first one for Diesel car engines, the second for Diesel truck engines and the third for spark ignition engines.

Soot models applied to Diesel combustion can be grouped into two classes, one based on the flamelet concept and the other based on the homogeneous reactor concept. The first assumes that the laminar diffusion flame structure of the reaction zone, in the mixture fraction space, is preserved while convected and strained by the turbulent flow. The second assumes that the properties of the reaction zone are locally homogeneous. Thus the aerodynamic and chemical reaction interactions are modeled with opposing assumptions: the first assumes fast chemistry, the second fast mixing. In this work, we first compare results obtained with a flamelet library approach to those with a homogeneous reactor approach. Recognizing that both types of models apply in different regions of Diesel combustion, we then propose a new approach for soot modeling in which they are coupled.

The use of Diesel engines has strongly increased during the last years and now represents 30% of the sales in Europe and up to 50% of the number of cars in circulation for some countries. This success is linked not only to the economical aspect of the use of such vehicles, but also to the recent technological improvements of these engines. The new technical solutions (high pressure direct injection, turbocharging…) have indeed allowed the increase of these engine performances while decreasing their fuel consumption, pollutant emissions and noise level. From an environmental point of view, Diesel engines are nevertheless penalized by their particulate and NOx emissions. The study and the treatment of the particulate, highly criticized for their potential impact on health, are the subject of numerous works of characterization and developments. PSA Peugeot-Citroën has recently launched its particulate filter technology on several types of vehicles.