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Technical Paper

Anthropometric and Blood Flow Characteristics Leading to EVA Hand Injury

2009-07-12
2009-01-2471
The aim of this study was to explore if fingernail delamination injury following EMU glove use may be caused by compression-induced blood flow occlusion in the finger. During compression tests, finger blood flow decreased more than 60%, however this occurred more rapidly for finger pad compression (4 N) than for fingertips (10 N). A pressure bulb compression test resulted in 50% and 45% decreased blood flow at 100 mmHg and 200 mmHg, respectively. These results indicate that the finger pad pressure required to articulate stiff gloves is more likely to contribute to injury than the fingertip pressure associated with tight fitting gloves.
Technical Paper

Assessment of a Safe Bumper System Using a Pedestrian Lower Limb FE Model

2009-06-09
2009-01-2269
Lower limb injuries are common result of car to pedestrian impacts. A reversible bumper system was developed to reduce the risk of such injuries. In order to improve the protective performance of the bumper system, it was necessary to investigate the efficiency of the bumper system at different impact conditions and design configurations. In this study, the protective performance of the reversible bumper system was assessed by finite element (FE) modeling of lower limb impacts. The FE model of a production car front was developed and validated. The FE model of the reversible bumper system was then developed and replaced the original bumper in the car front model. A human lower limb FE model was used to evaluate the protective performance of the reversible bumper system. The effects of the bumper design parameters on protective performance were investigated by using the statistical method of factorial experiment design.
Technical Paper

A Study on Head Injury Risk in Car-to-Pedestrian Collisions Using FE-Model

2009-06-09
2009-01-2263
Head injury is quite frequently occurred in car-to-pedestrian collisions, which often places an enormous burden to victims and society. To address head protection and understand the head injury mechanisms, in-depth accident investigation and accident reconstructions were conducted. A total of 6 passenger-cars to adult-pedestrian accidents were sampled from the in-depth accident investigation in Changsha China. Accidents were firstly reconstructed by using Multi-bodies (MBS) pedestrian and car models. The head impact conditions such as head impact velocity; position and orientation were calculated from MBS reconstructions, which were then employed to set the initial conditions in the simulation of a head model striking a windshield using Finite Element (FE) head and windshield models. The intracranial pressure and stress distribution of the FE head model were calculated and correlated with the injury outcomes.
Technical Paper

Crashworthiness of Thin Ultra-light Stainless Steel Sandwich Sheets: From the Design of Core Materials to Structural Applications

2004-03-08
2004-01-0886
Thin sandwich sheets hold a promise for widespread use in automotive industry due to their good crash and formability properties. In this paper, thin stainless steel sandwich sheets with low-density core materials are investigated with regard to their performance in crashworthiness applications. The total thickness of the sandwich materials is about 1.2mm: 0.2mm thick facings and a 0.8mm thick sandwich core. Throughout the crushing of prismatic sandwich profiles, the sandwich facings are bent and stretched while the sandwich core is crushed under shear loading. Thus, a high shear crushing strength of the sandwich core material is beneficial for the overall energy absorption of the sandwich profile. It is shown theoretically that the weight specific shear crushing strength of hexagonal metallic honeycombs is higher than the one of fiber cores - irrespective of their relative density or microstructural geometry.
Technical Paper

Speed Limit in City Area and Improvement of Vehicle Front Design for Pedestrian Impact Protection-A Computer Simulation Study

2001-06-04
2001-06-0227
This paper presented a part of results from an ongoing project for pedestrian protection, which is carried out at Chalmers University of Technology in Sweden. A validated pedestrian mathematical model was used in this study to simulate vehicle-pedestrian impacts. A large number of simulations have been carried out with various parameters. The injury-related parameters concerning head, chest, pelvis and lower extremities were calculated to evaluate the effect of impact speed and vehicle front structure on the risk of pedestrian injuries. The effect of following vehicle parameters was studied: stiffness of bumper, hood edge, hood top, windscreen frame, and shape of vehicle front structures. A parameter study was conducted by modelling vehicle-pedestrian impacts with various sizes of cars, mini vans, and light trucks. This choice represents the trends of new vehicle fleet and their frequency of involvement in real world accidents.
Technical Paper

Relationship of Crash Test Procedures to Vehicle Compatibility

2003-03-03
2003-01-0900
This paper examines the effect that test barriers currently used for frontal and side impact tests have had on collision compatibility between different-sized vehicles. The peak force levels generated by the vehicles’ front structures are one of the significant factors in determining vehicle compatibility. It is shown from principles of mechanics that the use of fixed barriers as a test device may lead to higher force levels for front ends of larger vehicles and thus increase the incompatibility between large and small vehicles. Review of data from various sources supports this conclusion that the peak force levels of vehicles’ front ends have increased in proportion to their test mass. Available crash data is also examined for a relationship between NCAP ratings of vehicles and the likelihood of serious and fatal injuries to occupants of those vehicles. These data do not show any relationship between the frontal NCAP ratings of vehicles and their rate of serious or fatal injuries.
Technical Paper

A Test-Rig for Parametric Studies of the Car Seat

1993-03-01
930347
Previous studies have shown that car seat properties play an important role for the occupant protection during various types of accidents. An improved understanding of the interaction between the occupant and the seat is therefore desirable, since this could lead to enhanced protective capacities of future car seats. In this work a test-rig has been developed and constructed, by means of which it is possible to study the response from various seats during frontal collisions. With small modifications the test-rig can be utilized to study other collision directions as well. The rig has been used in a test series, which comprises four car seats in altogether 14 tests. In order to evaluate the interaction between the seat and the dummy, measurements have been made on: the seat frame; the floor connections; the seat belt; the submarine-beam; and on several locations in the dummy.
Technical Paper

Rear-End Collisions - A Study of the Influence of Backrest Properties on Head-Neck Motion using a New Dummy Neck

1993-03-01
930343
Neck injuries in rear-end collisions are usually caused by a swift extension-flexion motion of the neck and mostly occur at low impact velocities (typically less than 20 km/h). Although the injuries are classified as AIS 1, they often lead to permanent disability. The injury risk varies a great deal between different car models. Epidemiological studies show that the effectiveness of passenger-car head-restraints in rear-end collisions generally remains poor. Rear-end collisions were simulated on a crash-sled by means of a Hybrid III dummy with a new neck (Rear Impact Dummy-neck). Seats were chosen from production car models. Differences in head-neck kinematics and kinetics between the different seats were observed at velocity changes of 5 and 12.5 km/h. Comparisons were made with an unmodified Hybrid III. The results show that the head-neck motion is influenced by the stiffness and elasticity of the backrest as well as by the properties of the head-restraint.
Technical Paper

Evaluation of Different Countermeasures and Packaging Limits for the FMVSS201U

2003-03-03
2003-01-0329
Different countermeasure designs for reducing the HIC (d) and to comply with FMVSS201U have been evaluated in many component-level studies by suppliers and OEMs. This study presents guidelines to support future countermeasure and interior designs. FMVSS201U has changed the way OEMs design interiors of the vehicles today. Most recently, much more work is being done to find ways to design interiors of the vehicles that comply with FMVSS201U while keeping the interiors aesthetically pleasing, attaining driver comfort and meeting driver visibility requirements. Introduction of side-rail airbags has further affected countermeasure design and packaging. This study focuses on several countermeasure designs in the side-rail region as used in a mid-sized vehicle implemented to meet FMVSS201U requirements and their efficiency with respect to Head Injury Criterion (HIC) reduction given a fixed packaging space.
Technical Paper

Aggregate Vehicle Emission Estimates for Evaluating Control Strategies

1994-03-01
940303
Currently, states that are out of compliance with the National Ambient Air Quality Standards must, according to the Clean Air Act Amendments of 1990 (CAAA), develop and implement control strategies that demonstrate specific degrees of reduction in emissions-with the degree of reduction depending upon the severity of the problem. One tool that has been developed to aid regulators in both deciding an appropriate course of action and to demonstrate the desired reductions in mobile emissions is EPA's Mobile 5a emission estimation model. In our study, Mobile 5a has been used to examine the effects of regulatory strategies, as applied to the Northeast United States, on vehicle emissions under worst-case ozone-forming conditions.
Technical Paper

Computer Simulation of Shearing and Bending Response of the Knee Joint to a Lateral Impact

1995-11-01
952727
The shearing and bending injury mechanisms of the knee joint are recognised as two important injury mechanisms associated with car-pedestrian crash accidents. A study on shearing and bending response of the knee joint to a lateral impact loading was conducted with a 3D multibody system model of the lower extremity. The model consists of foot, leg and thigh with concentrated upper body mass. The body elements are connected by joints, including an anatomical knee joint unit that consists of the femur condyles, tibia condyles and tibia1 intercondylar eminence as well as ligaments. The biomechanical properties of the model were derived from literature data. The model was used to simulate two series of previously performed experiments with lower extremity specimens at lateral impact speeds of 15 and 20 km/h.
Technical Paper

Development of an MDB Concept for Crash Compatibility

2005-04-11
2005-01-1374
The essential concepts for developing a moving deformable barrier that may serve as a vehicle surrogate in assessing vehicle compatibility are described in this paper. Although moving deformable barriers have been used for assessing other safety criteria, their purpose in those cases is to reproduce a limited set of responses in the struck vehicle. An MDB for vehicle compatibility however, needs to be able to reproduce the responses of both the vehicles. The present study describes the concept of developing such barriers by generating ‘response corridors’ for the significant variables by nonlinear finite element simulations and then selecting design parameters such that the MDB response is within this corridor. It is observed that the response of the equivalent MDB representing a light truck vehicle is reproducible when response corridors are utilized.
Technical Paper

Use of Repeated Crash-Tests to Determine Local Longitudinal and Shear Stiffness of the Vehicle Front with Crush

1999-03-01
1999-01-0637
Crash-test-data on local longitudinal and shear stiffness of the vehicle front is needed to estimate impact severity from car deformation in offset or pole impacts, and to predict vehicle acceleration and compartment intrusion in car-to-car crashes. Repeated full frontal crash-tests were carried out with a load-cell barrier to determine the local longitudinal stiffness with increasing crush. Repeated off-set tests were run to determine shear stiffness. Two single high-speed tests (full frontal and offset) were carried out and compared to the repeated tests to determine the rate sensitivity of the front structure. Four repetitions at 33.4 km/h provided equivalent energy absorption to a single 66.7 km/h test, when rebound was considered. Power-train inertial effects were estimated from highspeed tests with and without power-train. Speed effects averaged 2% per [m/s] for crush up to power-train impact, and post-crash measurements were a reasonable estimate of front-structure stiffness.
Technical Paper

New Safety Technologies for the Automotive Industry

2006-10-16
2006-21-0065
With the increasing complexity of automotive systems and the related increasing use of software in them, new approaches are needed to ensure safety. In these new types of automotive systems, safety and reliability are different and require different engineering approaches. Accidents are increasingly due to design errors and to dysfunctional interactions among components rather than component failure. In addition, safety must be engineered and built into the design from the beginning; it is not possible to effectively and affordably add safety devices onto a finished design. This paper describes the need for new approaches to automotive safety and describes an alternative to the traditional reliability-based approaches to safety engineering. The new approach is based on systems theory and views accidents in terms of lack of control or enforcement of the behavioral constraints required to ensure safety.
Technical Paper

Forward Collision Warning: Preliminary Requirements for Crash Alert Timing

2001-03-05
2001-01-0462
Forward collision warning (FCW) systems are intended to provide drivers with crash alerts to help them avoid or mitigate rear-end crashes. To facilitate successful deployment of FCW systems, the Ford-GM Crash Avoidance Metrics Partnership (CAMP) developed preliminary minimum functional requirements for FCW systems implemented on light vehicles (passenger cars, light trucks, and vans). This paper summarizes one aspect of the CAMP results: minimum requirements and recommendations for when to present rear-end crash alerts to the driver. These requirements are valid over a set of kinematic conditions that are described, and assume successful tracking and identification of a legitimate crash threat. The results are based on extensive closed-course human factors testing that studied drivers' last-second braking preferences and capabilities. The paper reviews the human factors testing, modeling of results, and the computation of FCW crash alert timing requirements and recommendations.
Technical Paper

Development and Field Performance of Indy Race Car Head Impact Padding

2001-11-01
2001-22-0019
The close-fitting cockpit of the modern Indy car single seat race car has the potential to provide a high level of head and neck impact protection in rear and side impacts. Crash investigation has shown that a wide variety of materials have been used as the padding for these cockpits and, as a result, produced varying outcomes in crashes. Additionally, these pads have not always been positioned for optimal performance. The purpose of this study was to investigate the head impact performance of a variety of energy-absorbing padding materials under impact conditions typical of Indy car rear impacts and to identify superior materials and methods of improving their performance as race car head pads. An extensive series of tests with the helmeted Hybrid III test dummy head and neck on an impact mini-sled was conducted to explore head padding concepts.
Technical Paper

Correlation Between Euro NCAP Pedestrian Test Results and Injury Severity in Injury Crashes with Pedestrians and Bicyclists in Sweden

2014-11-10
2014-22-0009
Pedestrians and bicyclists account for a significant share of deaths and serious injuries in the road transport system. The protection of pedestrians in car-to-pedestrian crashes has therefore been addressed by friendlier car fronts and since 1997, the European New Car Assessment Program (Euro NCAP) has assessed the level of protection for most car models available in Europe. In the current study, Euro NCAP pedestrian scoring was compared with real-life injury outcomes in car-to-pedestrian and car-to-bicyclist crashes occurring in Sweden. Approximately 1200 injured pedestrians and 2000 injured bicyclists were included in the study. Groups of cars with low, medium and high pedestrian scores were compared with respect to pedestrian injury severity on the Maximum Abbreviated Injury Scale (MAIS)-level and risk of permanent medical impairment (RPMI). Significant injury reductions to both pedestrians and bicyclists were found between low and high performing cars.
Technical Paper

Age-Specific Injury Risk Curves for Distributed, Anterior Thoracic Loading of Various Sizes of Adults Based on Sternal Deflections

2016-11-07
2016-22-0001
Injury Risk Curves are developed from cadaver data for sternal deflections produced by anterior, distributed chest loads for a 25, 45, 55, 65 and 75 year-old Small Female, Mid-Size Male and Large Male based on the variations of bone strengths with age. These curves show that the risk of AIS ≥ 3 thoracic injury increases with the age of the person. This observation is consistent with NASS data of frontal accidents which shows that older unbelted drivers have a higher risk of AIS ≥ 3 chest injury than younger drivers.
Technical Paper

Thoracic Injury Risk Curves for Rib Deflections of the SID-IIs Build Level D

2016-11-07
2016-22-0016
Injury risk curves for SID-IIs thorax and abdomen rib deflections proposed for future NCAP side impact evaluations were developed from tests conducted with the SID-IIs FRG. Since the floating rib guide is known to reduce the magnitude of the peak rib deflections, injury risk curves developed from SID-IIs FRG data are not appropriate for use with SID-IIs build level D. PMHS injury data from three series of sled tests and one series of whole-body drop tests are paired with thoracic rib deflections from equivalent tests with SID-IIs build level D. Where possible, the rib deflections of SID-IIs build level D were scaled to adjust for differences in impact velocity between the PMHS and SID-IIs tests. Injury risk curves developed by the Mertz-Weber modified median rank method are presented and compared to risk curves developed by other parametric and non-parametric methods.
Technical Paper

Injury Risk Curves for the WorldSID 50th Male Dummy

2009-11-02
2009-22-0016
The development of the WorldSID 50th percentile male dummy was initiated in 1997 by the International Organization for Standardization (ISO/SC12/TC22/WG5) with the objective of developing a more biofidelic side impact dummy and supporting the adoption of a harmonized dummy into regulations. More than 45 organizations from all around the world have contributed to this effort including governmental agencies, research institutes, car manufacturers and dummy manufacturers. The first production version of the WorldSID 50th male dummy was released in March 2004 and demonstrated an improved biofidelity over existing side impact dummies. Full-scale vehicle tests covering a wide range of side impact test procedures were performed worldwide with the WorldSID dummy. However, the vehicle safety performance could not be assessed due to lack of injury risk curves for this dummy. The development of these curves was initiated in 2004 within the framework of ISO/SC12/TC22/WG6 (Injury criteria).
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