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The blade crossing event of a coaxial counter-rotating rotor is a potential source of noise and impulsive blade loads. Blade crossings occur many times during each rotor revolution. In previous research by the authors, this phenomenon was analyzed by simulating two airfoils passing each other at specified speeds and vertical separation distances, using the compressible Navier-Stokes solver OVERFLOW. The simulations explored mutual aerodynamic interactions associated with thickness, circulation, and compressibility effects. Results revealed the complex nature of the aerodynamic impulses generated by upper/lower airfoil interactions. In this paper, the coaxial rotor system is simulated using two trains of airfoils, vertically offset, and traveling in opposite directions. The simulation represents multiple blade crossings in a rotor revolution by specifying horizontal distances between each airfoil in the train based on the circumferential distance between blade tips.

Gas-pressurized space suits are highly resistive to astronaut movement, and this resistance has been previously explained by volume and/or structural effects. This study proposed that an additional effect, pressure effects due to compressing/expanding the internal gas during joint articulation, also inhibits mobility. EMU elbow torque components were quantified through hypobaric testing. Structural effects dominated at low joint angles, and volume effects were found to be the primary torque component at higher angles. Pressure effects were found to be significant only at high joint angles (increased flexion), contributing up to 8.8% of the total torque. These effects are predicted to increase for larger, multi-axis joints. An active regulator system was developed to mitigate pressure effects, and was found to be capable of mitigating repeated pressure spikes caused by volume changes.

A new monitoring system predicts the progression of welding temperature fields during resistance spot welding. The system captures welding voltages and currents to predict contact diameters and simulate temperature fields. The system accurately predicts fusion lines and heat-affected zones. Accuracy holds even for electrode tips used for a few thousand welds of zinc coated steels.

The Elytron 2S is a prototype aircraft concept to allow VTOL capabilities together with fixed wing aircraft performance. It has a box wing design with a centrally mounted tilt-wing supporting two rotors. This paper explores the aerodynamic characteristics of the aircraft using computational fluid dynamics in hover and low speed forward flight, as well as analyzing the unique control system in place for hover. The results are then used to build an input set for NASA Design and Analysis if Rotorcraft software allowing trim and flight stability and control estimations to be made with SIMPLI-FLYD.

Commercial aviation relies almost entirely on subsonic fixed wing aircraft to constantly move people and goods from one place to another across the globe. While air travel is an effective means of transportation providing an unmatched combination of speed and range, future subsonic aircraft must improve substantially to meet efficiency and environmental targets. The NASA Fundamental Aeronautics Subsonic Fixed Wing (SFW) Project addresses the comprehensive challenge of enabling revolutionary energy-efficiency improvements in subsonic transport aircraft combined with dramatic reductions in harmful emissions and perceived noise to facilitate sustained growth of the air transportation system. Advanced technologies, and the development of unconventional aircraft systems, offer the potential to achieve these improvements.

Experimental measurements of a 1:20-scale tractor-trailer configuration were obtained in the 48- by 32-Inch Subsonic Wind Tunnel at NASA Ames Research Center. The model included significant details of the underbody geometries of both the tractor and trailer. In addition, the tractor included a flow-through grill and a simplified engine block to provide an approximation of the flow through the engine compartment. The experiment was conducted at a Reynolds Number of 430,000 for yaw angles between ±14 deg. The measurements included forces and moments and static surface pressures for various underbody configurations. Simple fairings on the underbodies of the tractor and trailer both yielded a reduction in the wind-averaged drag coefficient of 0.018 (2.7%) when tested separately. A horizontal plate designed to block vertical flow in the tractor-trailer gap provided marginally higher drag reduction (0.021, or 3.2%).

The wing of the Learjet Model 60 was tailored for improved aerodynamic characteristics using the TRANAIR transonic full-potential CFD code. A root leading edge glove and wing tip fairing were shaped to reduce shock strength, improve cruise drag and extend the buffet limit. The aerodynamic design was validated by wind tunnel test and flight test data.

The focus of the 5 year long ACSYNT Institute has been to greatly increase the capability of the aircraft synthesis computer program, ACSYNT. The key improvements have followed from the advanced geometric modeling and display technology of current workstations. The higher fidelity model enables more accurate and general aerodynamic propulsion and weight computations with less reliance on regression methods and estimations. This paper focuses on the improvements that can enhance the state of the art in general aviation aircraft synthesis.

This paper describes the use of a modified quasi-dimensional spark-ignition engine simulation code to predict the extent of cycle-to-cycle variations in combustion. The modifications primarily relate to the combustion model and include the following: 1. A flame kernel model was developed and implemented to avoid choosing the initial flame size and temperature arbitrarily. 2. Instead of the usual assumption of the flame being spherical, ellipsoidal flame shapes are permitted in the model when the gas velocity in the vicinity of the spark plug during kernel development is high. Changes in flame shape influence the flame front area and the interaction of the enflamed volume with the combustion chamber walls. 3. The flame center shifts due to convection by the gas flow in the cylinder. This influences the flame front area through the interaction between the enflamed volume and the combustion chamber walls. 4. Turbulence intensity is not uniform in cylinder, and varies cycle-to-cycle.

Predicting and testing for hover performance, both in and out of ground effect, and transition performance, from jet- to wing-borne flight and back, for vertical/short takeoff and landing (V/STOL) configurations can be a difficult task. Large-scale testing of these configurations can provide for a better representation of the flow physics than small-scale testing. This paper will discuss some of the advantages in testing at large-scale and some test techniques and issues involved with testing large-scale STOVL models. The two premier test facilities for testing large- to full-scale STOVL configurations are the Outdoor Aerodynamic Research Facility (OARF) and the 80- by 120-Foot Wind Tunnel of the National Full-Scale Aerodynamics Complex (NFAC). Other items of discussion will include force and moment measurements, jet efflux decay, wall effects, tunnel flow breakdown, strut interference, and flow visualization options.

NASA is exploring a research activity to identify the technologies that will enable an Extreme Short Take-Off and Landing (ESTOL) aircraft. ESTOL aircraft have the potential to offer a viable solution to airport congestion, delay, capacity, and community noise concerns. This can be achieved by efficiently operating in the underutilized or unused airport ground and airspace infrastructure, while operating simultaneously, but not interfering with, conventional air traffic takeoffs and landings. Concurrently, the Air Force is exploring ESTOL vehicle solutions in the same general performance class as the NASA ESTOL vehicle to meet a number of Advanced Air Mobility missions. The capability goals of both the military and civil vehicles suggests synergistic technology development benefits. This paper presents a summary of the activities being supported by the NASA ESTOL Vehicle Sector.

The 1/8-scale Generic Conventional Model was studied experimentally in two wind tunnels at NASA Ames Research Center. The investigation was conducted at a Mach number of 0.15 over a Reynolds number range from 1 to 6 million. The experimental measurements included total and component forces and moments, surface pressures, and 3-D particle image velocimetry. Two configurations (trailer base flaps and skirts) were compared to a baseline representative of a modern tractor aero package. Details of each configuration provide insight into the complex flow field and the resulting drag reduction was found to be sensitive to Reynolds number.

At 70 miles per hour, overcoming aerodynamic drag represents about 65% of the total energy expenditure for a typical heavy truck vehicle. The goal of this US Department of Energy supported consortium is to establish a clear understanding of the drag producing flow phenomena. This is being accomplished through joint experiments and computations, leading to the intelligent design of drag reducing devices. This paper will describe our objective and approach, provide an overview of our efforts and accomplishments related to drag reduction devices, and offer a brief discussion of our future direction.

This paper describes a three component strain gage balance designed to measure aerodynamic forces exerted on small automobile models when subjected to turbulence in an experimental wind tunnel. The instrument is described and the details of obtaining values with it are fully explained. Although tests were conducted on these models at quarter-scale Reynolds number, results agree closely with similar tests on larger models. The balance makes practical some unusual preliminary investigations before developing full-scale prototypes.

A linearized lumped parameter heat balance model was developed and is discussed for the general case of resistance welding to see the effects of each parameter on the lobe shape. The parameters include material properties, geometry of electrodes and work piece, weld time and current, and electrical and thermal contact characteristics. These are then related to heat dissipation in the electrodes and the work piece. The results indicate that the ratio of thermal conductivity and heat capacity to electrical resistivity is a characteristic number which is representative of the ease of spot weldability of a given material. The increases in thermal conductivity and heat capacity of the sheet metal increase the lobe width while increases in electrical resistivity decrease the lobe width. Inconsistencies in the weldability of thin sheets and the wider lobe width at long welding times can both be explained by the heat dissipation characteristics.

A one-dimensional model for crevice HC post-flame oxidation is used to calculate and understand the effect of operating parameters and fuel type (propane and isooctane) on the extent of crevice hydrocarbon and the product distribution in the post flame environment. The calculations show that the main parameters controlling oxidation are: bulk burned gas temperatures, wall temperatures, turbulent diffusivity, and fuel oxidation rates. Calculated extents of oxidation agree well with experimental values, and the sensitivities to operating conditions (wall temperatures, equivalence ratio, fuel type) are reasonably well captured. Whereas the bulk gas temperatures largely determine the extent of oxidation, the hydrocarbon product distribution is not very much affected by the burned gas temperatures, but mostly by diffusion rates. Uncertainties in both turbulent diffusion rates as well as in mechanisms are an important factor limiting the predictive capabilities of the model.

The desire to provide integrated surface pressures for aerodynamic loads measurements has been a driving force behind the development of pressure-sensitive paint (PSP). To demonstrate the suitability of PSP for this purpose, it is not sufficient to simply show that PSP is accurate as compared to pressure taps. PSP errors due to misregistration or temperature sensitivity may be high near model edges, where pressure taps are rarely installed. Thus, PSP results will appear good compared to the taps, but will yield inaccurate results when integrated. A more stringent technique is to compare integrated PSP data over the entire model surface with balance and/or CFD results. This paper describes a simple integration method for PSP data and presents comparisons of balance and PSP results for three experiments. PSP is shown quite accurate for normal force measurements, but less effective at determining axial force and moments.

This paper describes research and development for reducing the aerodynamic drag of heavy vehicles by demonstrating new approaches for the numerical simulation and analysis of aerodynamic flow. In addition, greater use of newly developed computational tools holds promise for reducing the number of prototype tests, for cutting manufacturing costs, and for reducing overall time to market. Experimental verification and validation of new computational fluid dynamics methods are also an important part of this approach. Experiments on a model of an integrated tractor-trailer are underway at NASA Ames Research Center and the University of Southern California. Companion computer simulations are being performed by Sandia National Laboratories, Lawrence Livermore National Laboratory, and California Institute of Technology using state-of- the-art techniques, with the intention of implementing more complex methods in the future.

This paper summarizes the recent development of an adaptive aeroelastic wing shaping control technology called variable camber continuous trailing edge flap (VCCTEF). As wing flexibility increases, aeroelastic interactions with aerodynamic forces and moments become an increasingly important consideration in aircraft design and aerodynamic performance. Furthermore, aeroelastic interactions with flight dynamics can result in issues with vehicle stability and control. The initial VCCTEF concept was developed in 2010 by NASA under a NASA Innovation Fund study entitled “Elastically Shaped Future Air Vehicle Concept,” which showed that highly flexible wing aerodynamic surfaces can be elastically shaped in-flight by active control of wing twist and bending deflection in order to optimize the spanwise lift distribution for drag reduction. A collaboration between NASA and Boeing Research & Technology was subsequently funded by NASA from 2012 to 2014 to further develop the VCCTEF concept.

This paper describes research and development for reducing the aerodynamic drag of heavy vehicles by demonstrating new approaches for the numerical simulation and analysis of aerodynamic flow. Experimental validation of new computational fluid dynamics methods are also an important part of this approach. Experiments on a model of an integrated tractor-trailer are underway at NASA Ames Research Center and the University of Southern California (USC). Companion computer simulations are being performed by Sandia National Laboratories (SNL), Lawrence Livermore National Laboratory (LLNL), and California Institute of Technology (Caltech) using state-of-the-art techniques.