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The adoption of the electronic controlled steering systems with new technologies has been extended in recent years. They have interactions with other complex vehicle subsystems and it is a hard task for the vehicle developer to find the best solution from huge number of the combination of parameter settings with track tests. In order to improve the efficiency of the steering system development, the authors had developed a steering bench test method for steering system using a Hardware-In-the-Loop Simulation (HILS). In the steering HILS system, vehicle dynamics simulation and the tie rod axial force calculation are required at the same time in the real-time simulation environment. The accuracy of the tie rod axial force calculation is one of the key factors to reproduce the vehicle driving condition. But the calculation cannot be realized by a commercial software for the vehicle dynamics simulation.

In December 2006, Nissan announced its Nissan Green Program 2010 (NGP 2010), a mid-term environmental action plan that includes initiatives to reduce vehicle emissions. In line with this plan, the company intends to introduce a new and original hybrid system in fiscal year 2010. Specifically, this system-called the “Infiniti Direct Response Hybrid”-is a one-motor, two-clutch parallel hybrid system that eliminates the need for a torque converter. It will be featured in the 2012 Infiniti M35 Hybrid and provides the following advantages. 1 Significant improvement in fuel economy even in Highway driving 2 Better response and a more direct feeling 3 Lightweight and low cost This one-motor, two-clutch system without torque converter possesses a simple but highly capable architecture that is new to the passenger vehicle segment.

A robotic driver has been designed on the basis of an analysis of a human driver's action in following a given driving schedule. The self-learning algorithm enables the robot to learn the vehicle characteristics without human intervention. Based on learned relationships, the robotic driver can determine an appropriate accelerator position and execute other operations through sophisticated calculations using the future scheduled vehicle speed and vehicle characteristics data. Compensation is also provided to minimize vehicle speed error. The robotic driver can reproduce the same types of exhaust emission and fuel economy data obtained with human drivers with good repeatability. It doesn't require long preparation time. Thereby making it possible to reduce experimentation work in the vehicle development process while providing good accuracy and reliability.

It is well known that the wheels and tires account for approximately 25% of the overall aerodynamic drag of a vehicle. This is because the contribution of the tires to aerodynamic drag stems from not only aerodynamic drag itself directly caused by exposure to the main flow (tire CD), but also from aerodynamic drag indirectly caused by the interference between tire wakes and the upper body flow (body CD). In the literature, as far as the authors are aware, there have been no reports that have included the following all four aspects at once: (1) CD sensitivity to detailed tire shape factors; (2) CD sensitivity differences due to different vehicle body types; (3) CD sensitivity for each aerodynamic drag component, i.e., tire CD and body CD; (4) Flow structure and mechanism contributing to each aerodynamic drag component. The purpose of this study was to clarify CD sensitivity to tire shape factors for tire CD and body CD considering two different vehicle body types, sedan and SUV.

This paper describes a headway distance control system for platoon driving on an automated highway system (AHS). The system implemented on a test vehicle is described first, followed by a description of a vehicle control method based on the use of throttle and brake actuators. This method makes it possible to obtain the target acceleration and deceleration regardless of the vehicle speed range and the rate of acceleration or deceleration. Experimental and simulation results obtained with this method are presented. A control method is then described that uses inter-vehicle communication and laser radar to maintain a constant headway between vehicles. The results of simulations and driving tests conducted with three vehicles are presented to illustrate that the use of inter-vehicle communication is highly effective in improving headway control performance.

A prototype navigation system with cellular phone access to an information service center was constructed and evaluated. Center personnel can also operate the system remotely, in addition to providing traffic information and information for more enjoyable travel. Real-time conversation with a center operator is also possible. The system was rated positively by most of the subjects, especially the real-time voice service. This paper describes the car navigation market and cellular phone market in Japan, the system configuration, evaluation results and possible solutions to problems in the system. It also touches on the outlook for future car navigation systems and information services.

The durability test with road-load input is necessary for evaluating durability of body and chassis structure in automotive applications. This paper shows the method to analyze road-load input to a suspension system for development of a simple component level bench test. This method enables the extraction of the essential inputs to evaluate the durability of suspension parts using the transfer function (frequency response function) measured by Multi-axial Road Simulator and wheel force transducers. These extracted inputs contribute to development of a new realistic component bench test.

Increasing expectations for stability at high speed call for the improvement of cars' aerodynamic performance, in particular lift reduction. However, due to styling constraints, traditional spoilers must be avoided and replaced by other solutions like underfloor components. Flow simulation is expected to be a useful tool for lift prediction, but the conventional models used so far did not represent complex geometry details such as the engine compartment and underfloor, and accuracy was insufficient. In the present study, a full vehicle simulation model, including the engine compartment and underfloor details, was used. Other improvements were also made such as optimization of the computational grid and the setting of boundary conditions for reproducing wind tunnel experiments or actual driving, making it possible to predict lift variations due to vehicle geometry changes.

Gasoline engines employ various mechanisms for improvement of fuel consumption and reduction of exhaust emissions to deal with environmental problems. Direct fuel injection is one such technology. This paper presents a new quasi-dimensional combustion model applicable to direct injection gasoline engine. The Model consists of author's original in-cylinder turbulence and mixture homogeneity sub model suitable for direct fuel injection conditions. Model validation results exhibit good agreement with experimental and 3D CFD data at steady state and transient operating conditions.

This paper describes the method used to design the basic control algorithm of a lane-keeping support system that is intended to assist the driver's steering action. Lane-keeping control has been designed with steering torque as the control input without providing a minor loop for the steering angle. This approach was taken in order to achieve an optimum balance of lane-keeping control, ease of steering intervention by the driver and robustness. The servo control system was designed on the basis of H2 control theory. Robustness against disturbances, vehicle nonlinearity and parameter variation was confirmed by μ - analysis. The results of computer simulations and driving tests have confirmed that the control system designed with this method provides the intended performance.

On-board voice-interaction systems such as a voice-activated system or a text -to-speech (TTS) system enable drivers to operate devices or to obtain desired information without relying on visual processes. These systems are aimed to reduce the driver's workload, but there is a concern about their possible effect on mental distraction. This paper describes driving simulator tests that were conducted to examine the potential influence of such systems on driver's mental distraction. The results obtained for all of the indices show that the mental distraction level when operating a voice-activated system is significantly lower than that of a traditional manually operated system.

Lock-up operation of an automatic transmission is known as one good method of improving fuel economy. However, locking up the transmission at low vehicle speeds can often cause undesirable vibration or booming noise. Slip control of the lock-up clutch can resolve these problems, but the speed difference of the lock-up clutch needs to be controlled at a certain value. This control system has to overcome large changes in the parameters of the lock-up system at low vehicle speeds and also changes with regard to the speed ratio in a continuously variable transmission (CVT). In this study, this complex non-linear system has been modeled as a first-order linear parameter varying (LPV) system. A robust control algorithm was applied taking various disturbances into account to design a new slip lock-up control system.

Every fuel injection system for DI gasoline engines has a DC-DC converter to provide high, stabile voltage for opening the injector valve more quickly. A current control circuit for holding the valve open is also needed, as well as a large-capacity capacitor for pilot injection. Since these components occupy considerable space, an injector drive unit separate from the ECU must be used. Thus, there has been a need for a fuel injection system that can inject a small volume of fuel without requiring high voltage. To meet that need, we have developed a dual coil injector and an opening coil current control system. An investigation was also made of all the factors related to the dynamic range of the injector, including static flow rate, fuel pressure, battery voltage and harness resistance. Both efforts have led to the adoption of a battery voltage-driven fuel injector.

It was found that pitting resistance of gears is strongly influenced by resistance to temper softening of carburized steel. The investigation about the influence of chemical compositions on hardness after tempering revealed that silicon, chromium and molybdenum are effective elements to improve resistance to temper softening and pitting resistance. Considering the production of gears, molybdenum is unfavorable because it increases hardness of normalized or annealed condition. Developed new steel contains about 0.5 mass% of silicon and 2.7 mass% chromium. The new steel has excellent pitting resistance and wear resistance. Fatigue and impact strength are equivalent to conventional carburized steels. Cold-formability and machinability of the new steel are adequate for manufacturing gears because of its ordinary hardness before carburizing. The new steel has already been put to practical use in automatic transmission gears. Application test results are also reported.

Turbulent flows in a model engine having a square piston were analyzed in detail by using a numerical simulation method with higher-order accuracy to perform simulations on an orthogonal homogeneous grid without grid motions. Calculations were performed during several continuous engine cycles. A better understanding of the cycle-by-cycle differences, i.e., cyclic variations, in flow fields may lead to more effective ways of stabilizing combustion.

Recent environmental concerns such as atmospheric pollution and energy conservation have intensified the need to develop pollution-free, energy-efficient vehicles. One such solution is the electric automobile which draws its power from rechargeable batteries. There are few vehicles on the road today because present batteries can store very little energy compared with that of a tank of gasoline. To obtain adequate range, this concept vehicle adopts a new battery which can be recharged to 40% of capacity in six minutes. This super quick charging system makes it possible to recharge the batteries at an electric recharging station just as gasoline-powered vehicles are refilled at service stations. The electric concept vehicle also has improved aerodynamics, reduced rolling resistance and a lighter curb weight, which help to assure adequate range.

Evaluations of dummy injury readings obtained in regulatory crash tests and new car assessment program tests provide indices for the development of crash safety performance in the process of developing new vehicles. Based on these indices, vehicle body structures and occupant restraint systems are designed to meet the required occupant injury criteria. There are many types of regulatory tests and new car assessment program tests that are conducted to evaluate vehicle safety performance in side impacts. Factoring all of the multiple test configurations into the development of new vehicles requires advanced design capabilities based on a good understanding of the mechanisms producing dummy injury readings. In recent years, advances in computer-aided engineering (CAE) tools and computer processing power have made it possible to run simulations of occupant restraint systems such as side airbags and seatbelts.

This paper describes a study of drag reduction devices for production pick-up trucks with a body-on-frame structure using full-scale wind tunnel testing and Computational Fluid Dynamics (CFD) simulations. First, the flow structure around a pick-up truck was investigated and studied, focusing in particular on the flow structure between the cabin and tailgate. It was found that the flow structure around the tailgate was closely related to aerodynamic drag. A low drag flow structure was found by flow analysis, and the separation angle at the roof end was identified as being important to achieve the flow structure. While proceeding with the development of a new production model, a technical issue of the flow structure involving sensitivity to the vehicle velocity was identified in connection with optimization of the roof end shape. (1)A tailgate spoiler was examined for solving this issue.

Reducing vehicle fuel consumption has become one of the most important issues in recent years in connection with environmental concerns such as global warming. Therefore, in the vehicle development process, attention has been focused on reducing aerodynamic drag as a way of improving fuel economy. When considering environmental issues, the development of vehicle aerodynamics must take into account real-world driving conditions. A crosswind is one of the representative conditions. It is well known that drag changes in a crosswind compared with a condition without a crosswind, and that the change depends on the vehicle shape. It is generally considered that the influence of a crosswind is relatively small since drag accounts for a small proportion of the total running resistance. However, for electric vehicles, the energy loss of the drive train is smaller than that of an internal combustion engine (ICE) vehicle.

The progress of computer technology and CAE methodology makes it possible to simulate dummy injury readings in vehicle crash simulations. Dummy neck injuries are generally more difficult to simulate than injuries to other regions such as the head or chest. Accordingly, improving the accuracy of dummy neck injury data is a major concern in frontal occupant safety simulations. This paper describes the use of an advanced airbag modeling methodology to improve the accuracy of dummy neck injury readings. First, the following items incorporated in the advanced airbag model are explained. (1) The Finite Point Method (FPM) is used to simulate the flow of gas. (2) A folding model is applied to simulate the folded condition. (3) The fabric material properties used in the simulation take into account anisotropy in the fiber directions and the nonlinear, hysteresis characteristics of stiffness.