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A passive thermal management system (TMS) using composite phase change material (PCM) for large-capacity, rectangular lithium-ion batteries is designed. A battery module consisting of six Li-ion cells connected in series was investigated as a basic unit. The passive TMS for the module has three configurations according to the contact area between cells and the composite PCM, i.e., surrounding, front-contacted and side-contacted schemes. Firstly, heat generation rate of the battery cell was calculated using the Bernardi equation based on experimentally measured heat source terms (i.e. the internal resistance and the entropy coefficient). Physical and thermal properties such as density, phase change temperature, latent heat and thermal conductivity of the composite PCM were also obtained by experimental methods. Thereafter, thermal response of the battery modules with the three TMS configurations was simulated using 3D finite element analysis (FEA) modeling in ANSYS Fluent.

CuO-water nanofluids was utilized as heat transfer medium in the cooling system of the diesel engine. By using CFD-Fluent software, for 0.5%, 1%, 3% and 5% mass concentration of nanofluids, 3-dimensional numerical simulation about flow and heat transfer process in the cooling system of engine was actualized. According to stochastic particle tracking in turbulent flow, for solid-liquid two phase flow discrete phase, the moving track of nanoparticles was traced. By this way, for CuO nanoparticles of different mass concentration nanofliuds in the cooling jacket of diesel engine, the results of the concentration distribution, velocity distribution, internal energy variation, resident time, total heat transfer and variation of total pressure reduction between inlet and outlet were ascertained.

Turbochargers improve performance in internal combustion engines. Due to low production costs, TC assemblies are supported on floating ring bearings. In current lubrication analysis of floating ring bearing, inner and outer oil film are usually supposed to be adiabatic. The heat generated by frictional power is carried out by the lubricant flow. In reality, under real operating conditions, there existed heat transfer between the inner and outer film. In this paper, the lubrication performance of floating ring bearing when considering heat transfer between inner film and outer film is studied. The lubrication model of the floating ring is established and the heat transferred through the ring between the inner and outer film is calculated. The calculation results show that heat flow between the inner and outer film under different outer film eccentricity ratio and rotate ratio has a large difference.

In order to study the fast filling problem of large-capacity on-board hydrogen storage tank for highway passenger cars, a computational fluid dynamics (CFD) simulation model of 134L large-capacity hydrogen storage tank was established. By simulating different pre-cooling temperatures and mass flow rates, the temperature distribution and thermal transmission in the tank were observed. Due to the large ratio of length to diameter of the hydrogen tank, the temperature distribution is extremely uneven during the whole filling process, and the high temperature area is mainly concentrated in the tank tail. And the heat transfer between the gas and the tank wall is not obvious under the low and constant mass flow rate. The temperature rise process during the whole filling process under different mass flow conditions was simulated to satisfy the highest safe temperature limit.

With the increasing worldwide concern on environmental pollution, battery electrical vehicles (BEV) have attracted a lot attention. However, it still couldn’t satisfy the market requirements because of the low battery power density, high cost and long charging time. The range-extended electrical vehicle (REEV) got more attention because it could avoid the mileage anxiety of the BEVs with lower cost and potentially higher efficiency. When internal combustion engine (ICE) works as the power source of range extender (RE) for REEV, its NVH, emissions in starting process need to be optimized. In this paper, a 2-cylinder PFI gasoline engine and a permanent magnet synchronous motor (PMSM) are coaxially connected. Meanwhile, batteries and load systems were equipped. The RE co-control system was developed based on Compact RIO (Compact Reconfigurable IO), Labview and motor control unit (MCU).

Water and thermal management is an essential issue that influences performance and durability of a polymer electrolyte membrane fuel cell (PEMFC). Water content in membrane decides its ionic conductivity and membrane swelling favors the ionic conductivity, resulting in decreases in the membrane’s ohmic resistance and improvement in the output voltage. However, if excessive liquid water can’t be removed out of cell quickly, it will fill in the pores of catalyst layer (CL) and gas diffusion layer (GDL) then flooding may occur. It is essential to keep the water content in membrane at a proper level. In this work, a transient isothermal one-dimensional model is developed to investigate effects of the relative humidity of inlet gas and cell temperature on performance of a PEMFC.

The thermophysical parameters and amount of composite phase change materials (PCMs) have decisive influence on the thermal control effects of thermal management systems (TMSs). At the same time, the various thermophysical parameters of the composite PCM are interrelated. For example, increasing the thermal conductivity is bound to mean a decrease in the latent heat of phase change, so a balance needs to be achieved between these parameters. In this paper, a prismatic LiFePO4 battery cell cooled by composite PCM is comprehensively analyzed by changing the phase change temperature, thermal conductivity and amount of composite PCM. The influence of the composite PCM parameters on the cooling and temperature homogenization effect of the TMS is analyzed. which can give useful guide to the preparation of composite PCMs and design of the heat transfer enhancement methods for TMSs.

In this paper, a case study of Shanghai HEVs application and its effects on the social and environmental benefits are presented based on the multi views on the different aspects, such as, not only for the fuel consumption saving, but also emissions reduction and health effect, agriculture loss and cleaning cost. The results show that the potential benefits for the society from HEVs application are markedly with the increase of the ratio of HEV in the population of vehicle. Based on this, the policy to promote the HEV purchased by consumers is very important at the beginning of HEV into market.

“LIN-BOX” is designed as a development tool for simulation, implementation and test of the automotive LIN (Local Interconnect Network) control devices or entire network. The tool can be used to simulate master and/or slaves around LIN system. The configurable signal processing makes it possible to simulate and test the communication behavior. LIN-BOX monitors the bus traffic in the vehicle. The data on LIN bus can not only be shown on various windows but also written into log files. LIN-BOX has been used by several cases for debugging and validation, the result shows that it is a powerful tool for LIN cluster design, simulation and test.

A computational study was conducted in order to characterize the heat transfers in a sedan vehicle underbody and the exhaust system. A steady-state analysis with consideration for both the radiation and conjugate heat transfers was undertaken using the High-Reynolds formulation of the k-epsilon turbulence model with standard wall function and the DO model for the radiation heat transfer. All three mechanisms of heat transfer, i.e., convection, conduction, and radiation, were included in the analysis. The convective heat transfer due to turbulent fluid motion was modeled with the assumption of constant turbulent Prandtl number; and heat conduction was solved directly for both fluid and solid.

Driving posture study is essential for the evaluation of the occupant packaging. This paper presents a method of reconstructing driver’s postures in a real vehicle using a 3D laser scanner and Human Builder (HB), the digital human modeling tool under CATIA. The scanning data was at first converted into the format readable by CATIA, and then a personalized HB manikin was generated mainly using stature, sitting height and weight. Its pelvis position and joint angles were manually adjusted so as to match the manikin with the scan envelop. If needed, a fine adjustment of some anthropometric dimensions was also preceded. Finally the personalized manikin was put in the vehicle coordinate system, and joint angels and joint positions were extracted for further analysis.

As one of the most crucial components in electric vehicles, power batteries generate abundant heat during charging and discharging processes. Thermal management system (TMS), which is designed to keep the battery cells within an optimum temperature range and to maintain an even temperature distribution from cell to cell, is vital for the high efficiency, long calendar life and reliable safety of these power batteries. With the desirable features of low system complexity, light weight, high energy efficiency and good battery thermal uniformity, thermal management using composite phase change materials (PCMs) has drawn great attention in the past fifteen years. In the hope of supplying helpful guidelines for the design of the PCM-based TMSs, this work begins with the summarization of the most commonly applied heat transfer enhancement methods (i.e., the use of thermally conductive particles, metal fin, expanded graphite matrix and metal foam) for PCMs by different researchers.

In order to investigate the impacts of recirculated exhaust gas temperature on gasoline engine combustion and emissions, an experimental study has been conducted on a turbocharged PFI gasoline engine. The engine was equipped with a high pressure cooled EGR system, in which different EGR temperatures were realized by using different EGR coolants. The engine ran at 2000 r/min and 3000 r/min, and the BMEP varied from 0.2MPa to 1.0MPa with the step of 0.2MPa. At each case, there were three conditions: 0% EGR, 10% LT-EGR, 10% HT-EGR. The results indicated that LT-EGR had a longer combustion duration compared with HT-EGR. When BMEP was 1.0 MPa, CA50 of HT-EGR advanced about 5oCA. However, CA50 of LT-EGR could still keep steady and in appropriate range, which guaranteed good combustion efficiency. Besides, LT-EGR had lower exhaust gas temperature, which could help to suppress knock. And its lower exhaust gas temperature could reduce heat loss. These contributed to fuel consumption reduction.

As the connectivity of vehicles increases rapidly, more vehicles have the capability to communicate with each other. Because Vehicular Ad-hoc NETworks (VANETs) have the characteristics of solid mobility and decentralization, traditional security strategies such as authentication, firewall, and access control are difficult to play an influential role. As a soft security method, trust management can ensure the security attributes of VANETs. However, the rapid growth of newly encountered nodes of the trust management system also increases the requirements for trust establishing mechanisms. Without a proper trust establishment mechanism, the trust value of the newly encountered nodes will deviate significantly from its actual performance, and the trust management system will suffer from newcomer attacks.

In this study, effects of altitude on free diesel spray morphology, macroscopic spray characteristics and air-fuel mixing process were investigated. The diesel spray visualization experiment using high-speed photography was performed in a constant volume chamber which reproduced the injection diesel-like thermodynamic conditions of a heavy-duty turbocharged diesel engine operating at sea level and 1000 m, 2000 m, 3000 m and 4500 m above sea level. The results showed that the spray morphology became narrower and longer at higher altitude, and small vortex-like structures were observed on the downstream spray periphery. Spray penetration increased and spray angle decreased with increasing altitude. At altitudes of 0 m, 1000 m, 2000 m, 3000 m and 4500 m, the spray penetration at 1.45 ms after start of injection (ASOI) were 79.54 mm, 80.51 mm, 81.49 mm, 83.29 mm and 88.92 mm respectively, and the spray angle were 10.9°, 10.8°, 10.7°, 10.4°and 9.8° respectively.

Engine compartment thermal management can achieve energy saving and emission reduction. The structural design of the components in the engine compartment affects the thermal fluid flow performance, which in turn affects the thermal management performance. In this paper, based on the phenomenon that the surface of the parts in the engine compartment is abnormally high due to design defects of an SUV engine compartment bottom shield, the engine compartment is modeled and analyzed by CFD using the software STAR-CCM+. It is not conducive to the heat dissipation, so the bottom shield needs to be redesigned. To redesign the shape of the bottom shield, four dimensions and one coordinate value were selected as the design parameters, and the oil pan maximum surface temperature was selected as the optimization target. The Latin hypercube sampling method was used to sample the space uniformly, and the experimental design plan was constructed and simulated.

Improving the heat dissipation performance of the engine radiator in the real working environment is of great significance to the cooling of the engines. The purpose of this paper is to study the influence of the radiator’s geometric parameters on its heat dissipation performance in the cooling module environment and optimize the geometric parameters to improve the heat dissipation performance of the radiator. Based on the performance data obtained from relevant component tests and the engine thermal balance test, the simulation model of the engine thermal management system is established, and the reliability of the model is verified. The heat dissipation performances of the single radiator and the radiator in the cooling module are compared by using the validated model.

The layout of component in the engine compartment affects the fluid flow performance, thereby affects the thermal management performance. Based on the fluid flow performance in the engine compartment of an SUV, this paper proposes local optimization plans of the cooling module—moving downward the oil cooler and forward the intercooler, tilting an angle of the cooling module and shifting the fan. This paper took the fan center temperature as the optimization goal and set three levels for the four factors. It was found that the deviation of the fan has the most significant impact on fan center temperature among four factors. Then we discovered that the interaction between the factors has a significant impact on the air intake volume of the cooling module.

The temperature of proton exchange membrane fuel cell (PEMFC) is the key factor restricting fuel cell’s performance. A deep understanding of temperature on stack voltage consistency and transient characteristics is necessary for improving the output performance of fuel cell. In this paper, the variation trend of consistency and transient characteristics of 20kW PEMFC stack at different temperatures is studied by experiment. In consistency, the amplitude of voltage changes and voltage difference (voltage coefficient variation σV) under different thermal loading conditions is examined. In transient characteristics, discussing the trends of transient voltage at different thermal loading. As the result, once the stack temperature increases from 65 °C to 70 °C, the stack performance and dynamic response are significantly improved, which may be caused by the rise in temperature promoting the establishment of the internal quality transmission channel.

This study investigated the plastic deformation behavior of 304 stainless steel thin-walled tubes under axial compression by means of numerical calculation and theoretical analysis. It was found that the plastic deformation length of thin-walled tube determined the formability of folds and the work done in the whole axial compression process. To reveal the relation between the range of plastic deformation length and tube geometry parameters, regression equations were established using the quadratic regression orthogonal design method. Experiments were conducted to validate the equations. The process windows for forming a single fold and tube joining at ends had been printed ultimately. The results showed that the regression equations can accurately predict the range of plastic deformation length for forming a single fold.