Search Results

Due to the large negative impact of combustion gas emissions on air quality and the more stringent environmental legislation, research on internal combustion engines (ICE) are being developed to reduce emissions of pollutant gases to the atmosphere. One of the research fronts is the use of lean mixtures with the pre-chamber ignition system (PCIS). This system consists of a pre-chamber (PC) connected to the main chamber by one or more interconnecting holes. A spark plug initiates combustion of the mixture present in the pre-chamber, which is propagated as gas jet into the main chamber, igniting the lean mixture present therein. The gas jets have high thermal and kinetic energy, which promote faster combustion duration, making the system less prone to knock and with lower cyclic variability of the IMEP, enabling the lean limit extension. The pre-chamber system can be assisted with a supplementary liquid or gaseous fuel injection, enabling the charge stratification.

Atmospheric pollution is the major public health issue in many cities around the world. Internal combustion engines (ICE) and industries are common sources of pollutants that aggravate this situation. Aiming to overcome this problem, increasingly restrictive legislation on combustion pollutant emissions has been formulated and new technologies are being developed to ensure compliance with such restrictions. In this scenario, the lean mixtures appear as a possible alternative, but also bring some inconveniences such as combustion instabilities. Pre-chamber ignition systems (PCIS) enable a more stable combustion process due to high kinetic, thermal and chemical energy of the gases from the pre-chamber (PC), which pass through nozzles and begin the combustion process of the air-fuel mixture contained in the main combustion chamber (MC). However, some challenges still have to be overcome in the development of these systems, one of the main ones being hydrocarbon (HC) emissions.

Driven by the necessity to reduce costs and improve products quality the automotive industry replaced the design method known as "trial and error" by those grounded on mathematical and physical theory. In this context, a longitudinal performance test was made by BAJA SAE UFMG team, in order to acquire vehicular performance data that will be used to validate computer models. The methodology consists of sensors and data acquisition system research, validation, fixation and installation in the vehicle, test and process of acquired data. From these steps, correlated data were acquired from magnitudes such as angular velocity in transmission shafts, global longitudinal acceleration and velocity, travel of break and throttle pedals and pressure inside of master cylinder. These results developed the knowledge about vehicular dynamic allowing the improvement of futures prototypes.

The torch ignition system consists in the inflammation of the air/fuel mixture by means of gases jet flames that constitute ignition lines. Engines with this feature have a cavity or combustion pre-chamber, physically separate from the main chamber. In these systems happens a larger turbulence generation, due the movement of the gases inside the pre-chamber and through the interconnection orifices. The charge stratification, by means of an auxiliary inlet fuel system, also contributes for the fast and insurance inflammation of lean mixtures and the most varied combustible, including the difficult direct spark ignition fuels. This work presents the design elaboration of combustion pre-chamber from an analysis of the influence of the main constructive parameters in the combustion process.

This work presents a full analysis of a bi-fuel engine converted to natural gas and aims to survey the main performance losses and the advantages in specific consumption and toxic emissions. With this purpose, dynamometric tests and curves survey of a Fiat Palio 1.6, 16V engine, according to Standard NBR ISO 1585. Tests were made using diverse mixers, trying to obtain the losses caused by this device when the engine is working with gasoline, after the conversion. Tests were performed for different ignition advances, with manual and electronic VNG flow control systems. Trials for many differents low gear engine regulation, looking for consumption reduction and lower emission rates. The gas pressure reducer was tested with and without heating, showing differents results, mainly for emission rates. Other than comparing different components and different engine operation conditions, an analysis of two different natural gas conversion kits were performed, both extensile used in Brazil.

The trends in the development of spark ignition engines leads to the adoption of lean mixtures in the combustion chamber. Torch ignition systems have potential to reduce simultaneously the NOx and CO emissions, while keeping the fuel conversion efficiency at a high level. This study aims to design and analyze a torch ignition system running with ethanol on lean homogeneous charge, adapted to an Otto cycle single-cylinder engine with optical visualization. The main objective is to achieve combustion stability under lean burn operation and to expand the flammability limit for increasing engine efficiency by means of redesigning the ignition system adapting a pre-chamber to the main combustion chamber. Experiments were conducted at constant speed (1000 rpm) using ethanol (E100) as fuel, for a wide range of injection, ignition and mixture formation parameters. Specific fuel consumption and combustion stability were evaluated at each excess air ratio.

A multi-hole direct injection injector was studied by means of image analysis. Methodologies based on an automatic process of cone angle measurement and edge detection were applied for the spray images generated by a 100 bar injection pressure discharged into a pressurized rigid chamber. A criterion based on pixel values was taken to localize the spray edges as angular coordinates and also with x and y position data. The high pixel values were associated with liquid phase while the low pixel values were associated to its absence. Computational codes written in MATLAB environment were used to analyze the numerical matrices associated to the images. Using the written MATLAB codes, a comparison of the effect of atmospheric back pressure, inside the chamber, on the spray pattern, cone angle and spray penetration were evaluated. The chamber was pressurized with 2.5, 5.0, 7.5 and 10 bar of back pressure. The tested fluid injected was EXXSOL D60 for simulating ethanol fuel behavior.

Global climate change and an increasing energy demand are driving the scientific community to further advance internal combustion engine technology. Invented by Sr. Henry Ricardo in 1918 the torch ignition system was able to significantly decrease engine’s fuel consumption and emission levels. Since the late 70s, soon after the Compound Vortex Controlled Combustion (CVCC) created by Honda, the torch ignition system R&D almost ceased due to the issues encountered by very complex and costly mechanic control systems that time. This work presents a stratified torch ignition prototype endowed with a sophisticated electronic control systems and components such as electro-injectors from direct injection systems placed on the pre-combustion chamber. The torch ignition prototype was tested and its performance are presented and compared with the baseline engine, which was used as a workhorse for the prototype engine construction.

The focus of this study was to create a methodology to evaluate spray characteristics in a gasoline direct injection injector by means of an automatic process. Computational codes were used to get information about cone angle and breakup length based on images got from injection process. A mathematical function was created to locate the boundaries of the spray and the cone angle was studied as the angle of arcs situated within these boundaries. The centre of the arc was located on the orifice of the injector and a value of angle was associated with several distances from orifice. The breakup length was associated as a distance from the orifice of an arc formed by a group of pixels with the maximum standard deviation related to the values of these pixels. The velocity field was studied by the Particle Image Velocimetry technique. Three fluids were tested at this work: water, ethanol and gasoline.

The limited thermal efficiency in internal combustion engines provides a partial transformation of fuel energy in net power. The heat lost through the exhaust gases represent a significant portion of energy looses. The Seebeck Effect is the direct conversion of temperature differences between two dissimilar metals or semiconductors into electrical voltage. The present study demonstrates the application of thermoelectric generators technology in Baja SAE vehicles to recovery exhaust heat looses, using thermal energy converter devices. The electrical energy produced in Seebeck Effect Cells, assembly in engine exhaust manifold, is conditioned and applied in vehicle batteries and supply energy consumption during vehicle operation. This action could increase the vehicle energy efficiency by the recovery the thermal energy dissipated. This extra power supply makes possible the reduction of on board batteries charge capacity and also recharges them without external power sources.

This paper discusses the importance of vibration transmitted from the ground to the driver from the perspective of human whole-body vibration (WBV). The scope of analysis is to compare the main vehicle frequencies with those important from the human vibration health and comfort point of view. That was performed by mapping the vibration transmissibility present in different sub sections of the vehicle. The first is the transmissibility between the axles and the chassis rail, the following between the chassis rail and the cabin. The last would be between the cabin and the drivers' seat, although that was not possible from the acquisition point of view. The vehicles measured have mechanical suspension and elastomeric cabin coupling. It is known that all suspension systems in vehicle are highly nonlinear, although here linear dynamic analysis methods were used.

The present study introduces a proposal to improve the longitudinal performance of a land vehicle through the adoption of an unusual traction control system. The system is capable of improving the transfer of engine power to the ground and reduces the complexity of the task being performed by the driver. High-performance vehicles are able to achieve high levels of longitudinal acceleration and, sometimes, the power excess leads to the spinoff of the drive wheels, which decrease the ability of the tires to generate force, and consequently the vehicle acceleration. The proposed system acts in addition with the motor control, through the derivation of the motor speed signal, and its control by comparison with a predefined value. The control can delay or even suppress the ignition of the engine. Thus, the rate at which the engine gains speed, and consequently, the rate at which the vehicle accelerates, is limited.

The automobile industry and its growing commitment to the environment have collaborated in the development of technologies to reduce emissions of gaseous pollutants, including hydrocarbons. Recent works are aimed at the development of the torch ignition in internal combustion engines of the Otto cycle. A prototype characterized by a torch ignition system with fixed geometry of pre-chamber per cylinder, with a volume of 3.66 cm3 and a single nozzle with a diameter of 6.00 mm, fed with homogeneous mixture originating from Combustion chamber. The ignition and injection system was controlled by a reprogrammable electronic management system. The main results were an increase of around 10% in thermal efficiency and reductions of up to 91% in carbon monoxide emissions, but there was a considerable increase in total hydrocarbons (THC) emissions.

Global trends in the development of spark ignition internal combustion engines lead to the adoption of solutions that reduce CO2 emissions and fuel consumption. Downsizing is a well-established path for this reduction, but it is necessary to use other technologies in order to achieve these ever more rigorous levels. A homogeneous torch ignition system is a viable alternative for reducing CO2 emissions with a combined reduction in specific fuel consumption and increased thermal efficiency. Thus a prototype adapted from an Otto engine with four cylinders is used for analysis. The performance and CO2 emission reference data were initially obtained with the baseline engine operating with a stoichiometric mixture. Then for the same conditions of BMEP, angular velocity and gradual lean of the mixture from the stoichiometry, the results of the adapted system are obtained.

It developed a design and construction methodology of a stratified charge torch ignition system for an Otto engine aiming fuel consumption and pollutant emission reduction. The torch ignition system is made of a combustion pre-chamber equipped with a direct fuel injector, an air injector and a spark plug. Fuel is directly injected in the pre-chamber aiming the formation of a lightly rich air fuel mixture. The combustion process starts in the pre-chamber and as the pressure rises, combustion jet flames are produced through interconnection nozzles into the main chamber. The high thermal energy of the jet flames reduces the combustion time, increases the combustion efficiency and allows the engine to efficiently burn lean air fuel mixture of several kinds of fuel in the main chamber, even those that are difficult to ignite. After the combustion takes place in the pre-chamber, air is also injected to help the exhaust process of the combustion products of the previous cycle.

This work shows procedures for analyzing sprays produced by a direct injection injector. The parameters studied were tip penetration, spray pattern, cone angles and velocity profiles. Two different experimental procedures were applied. The first one to get knowledge of the initial stage of injection consisted in recording images in 4000 Hz. With the data obtained, the penetrations and penetration rates were evaluated. The second experimental procedure consisted of using the Particle Image Velocimetry technique to get images and velocity data for getting knowledge of spray pattern, external and internal cone angle and velocity profiles of the spray fully developed. Gasoline and ethanol were the two fluids tested on the experiments. The results showed larger cone angles for gasoline, linear decreasing behavior for velocities on the linear velocity profiles and a transient stage for the magnitude of the velocities in the initial stage of injection.

Future engine control systems need suitable and accurate models for combustion. For this purpose, this paper presents a practical application of nonlinear autoregressive moving average polynomial models with exogenous inputs (NARMAX) technique to model pressure dynamics inside the cylinder of a direct injection compression ignition engine. Two models have been investigated taking two different sets of input variables. The first model only includes basic injection settings available from the electronic control unit. The second model uses the instantaneous crankshaft revolution speed as a main model input. Model parameter identification and validation are performed with experimental data obtained from a test engine equipped with a piezoelectric pressure sensor and with data computed from a thermodynamic-based engine cycle simulation code.

One of the principal goals of modern vehicle control systems is to ensure passenger safety during dangerous maneuvers. Their effectiveness relies on providing appropriate parameter inputs. Tire-road contact forces are among the most important because they provide helpful information that could be used to mitigate vehicle instabilities. Unfortunately, measuring these forces requires expensive instrumentation and is not suitable for commercial vehicles. Thus, accurately estimating them is a crucial task. In this work, two estimation approaches are compared, an observer method and a neural network learning technique. Both predict the lateral and longitudinal tire-road contact forces. The observer approach takes into account system nonlinearities and estimates the stochastic states by using an extended Kalman filter technique to perform data fusion based on the popular bicycle model.

Environmental policies and fuel costs have driven the development of new technologies for internal combustion engines. In this sense, the use of mixtures with small portions of fuel allows lower fuel consumption and pollutants emissions, emerging as a promising strategy. Despite the advantages, lean burn requires a larger energy source to provide satisfactory flame propagation speed and consequently a stable combustion. The use of pre-chamber ignition systems (PCIS) has been used in SI engines to assist the start of combustion of lean mixtures, in which a supplementary fuel system can stratify the amount of either liquid or gaseous fuels supplied to the pre-chamber. In this context, this paper aims to evaluate combustion characteristics of a commercial engine with the use of stratified PCIS operating with impoverished mixtures of ethanol-air in main-chamber and hydrogen assistance in pre-chamber.

Extensive studies of pre-chamber ignition systems in internal combustion engines have proven its effectiveness in reduction of fuel consumption and improvement in several combustion parameters. Considering the different types of pre-chamber configurations, this paper aims to compare the combustion in a SI engine with both homogeneous and stratified pre-chamber ignition systems. To achieve this objective a system with the ability to control the hydrogen injection in the pre-chamber was built. This system was installed in a multi-cylinder Ford Sigma 1.6L engine and tested in a dynamometric room. Tests consisted in imposing a constant rotation and IMEP to test three conditions: standard spark ignition, pre-chamber ignition system without fuel injection (homogenous) and with hydrogen injection (stratified). It was possible to identify that with the use of pre-chamber ignition system there is a reduction in specific fuel consumption and in the combustion duration.