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Ride control of military vehicles is challenging due to varied terrain and mission requirements such as operating weight. Achieving top speeds on rough terrain is typically considered a key performance parameter, which is always constrained by ride discomfort. Many military vehicles using passive suspensions suffer with compromised performance due to single tuning solution. To further stretch the performance domain to achieving higher speeds on rough roads, semi-active suspensions may offer a wide range of damping possibilities under varying conditions. In this paper, various semi-active control strategies are examined, and improvements have been made, particularly, to the acceleration-driven damper (ADD) strategy to make the approach more robust for varying operating conditions. A seven degrees of freedom ride model and a quarter-car model were developed that were excited by a random road process input modeled using an auto-regressive time series model.

Conventional viscous shock absorbers, in parallel with suspension springs, passively dissipate the excitation energy from road irregularity into heat waste, to reduce the transferred vibration which causes the discomfort of passengers. Energy-harvesting shock absorbers, which have the potential of conversion of kinetic energy into electric power, have been proposed as semi-active suspension to achieve better balance between the energy consumption and suspension performance. Because of the high energy density of the rotary shock absorber, a rotational energy-harvesting shock absorber with mechanical motion rectifier (MMR) is used in this paper. This paper presents the assessment of vehicle dynamic performance with the proposed energy-harvesting shock absorber in braking process. Moreover, a PI controller is proposed to attenuate the negative effect due to the pitch motion.

In the case of modern day vehicle control systems employing a feedback control structure, a real-time estimate of the tire-road contact parameters is invaluable for enhancing the performance of the chassis control systems such as anti-lock braking systems (ABS) and electronic stability control (ESC) systems. However, at present, the commercially available tire monitoring systems are not equipped to sense and transmit high speed dynamic variables used for real-time active safety control systems. Consequently, under the circumstances of sudden changes to the road conditions, the driver's ability to maintain control of the vehicle maybe at risk. In many cases, this requires intervention from the chassis control systems onboard the vehicle. Although these systems perform well in a variety of situations, their performance can be improved if a real-time estimate of the tire-road friction coefficient is available.

A unique concept for a multi-body test rig enabling the simulation of longitudinal, steering and vertical dynamics was developed at the Institute for Mechatronic Systems (IMS) at TU Darmstadt. A prototype of this IMS test rig is currently being built. In conjunction with the IMS test rig, the Vehicle Terrain Performance Laboratory (VTPL) at Virginia Tech further developed a full car, seven degree of freedom (7 DOF) simulation model capable of accurately reproducing measured displacement, pitch, and roll of the vehicle body due to terrain excitation. The results of the 7 DOF car model were used as the reference input to the multi-body IMS test rig model. The goal of the IMS/VTPL joint effort was to determine whether or not a controller for the IMS test rig vertical actuator could accurately reproduce wheel displacements due to different measured terrain constraints.

One seminal question that faces a vehicle's driver (either human or computer) is predicting the capability of the vehicle as it encounters upcoming terrain. A Performance Margin (PM) is defined in this work as the ratio of the required tractive effort to the available tractive effort for the front and rear respectively. This simple definition stems from and incorporates many traditional handling metrics and is robust in its scope of applicability. The PM is implemented in an Intervention Strategy demonstrating its use to avoid situations in which the vehicle exceeds its handling capabilities. Results from a design case study are presented to show the potential efficacy of developing a PM-based control system.

This work pertains to laboratory testing of truck cab suspensions for the purpose of improving in-cab ride quality. It describes the testing procedure of a complete truck cab suspension while still being mounted on the vehicle. It allows for testing with minimal amount of resources, limited to two mobile actuators and minimal modifications to the stock vehicle. The actuators can be attached to any axle through a set of modified brake drums and excite the drive axle in a vertical plane. The excitation signal sent to the actuators can be in phase for a heave type motion or out of phase for a roll motion. The chassis shock absorbers are replaced with rigid links to prevent the actuator input from becoming filtered by the primary suspension. This allows the input to reach the cab suspension more directly and the cab to be excited across a broader range of frequencies.

This study pertains to motion control algorithms using statistical calculations based on relative displacement measurements, in particular where the rattle space is strictly limited by fixed end-stops and a load leveling system that allows for roll to go undetected by the sensors. One such application is the cab suspension of semi trucks that use widely-spaced springs and dampers and a load leveling system that is placed between the suspensions, near the center line of the cab. In such systems it is possible for the suspension on the two sides of the vehicle to settle at different ride heights due to uneven loading or the crown of the road. This paper will compare the use of two moving average signals (one positive and one negative) to the use of one root mean square (RMS) signal, all calculated based on the relative displacement measurement.

A detailed study of the effects of shim stack assemblies on performance of hydraulic mono-tube vehicle shock absorbers is presented. Currently, shim stacks are modeled as blow-off valves in hydraulic models of shock absorbers. Using this simplification, important material and geometrical properties of shim stacks cannot be studied and their effects cannot be understood on overall damper performance. In this paper, shim stack deflection is investigated and a mathematical model is presented for shim stack deflection. This model is then incorporated into the mathematical model of a hydraulic damper and various properties of shim stack and their effects on damper characteristics are studied. Energy and variational methods were used to develop the mathematical model of the shim stack. The mathematical model also takes into account the sliding effects of the shims on each other when the shim stack is deflected.

Inerters have become a hot topic in recent years, especially in vehicle, train, and building suspension systems. The performance of a passive inerter and a semi-active inerter was analyzed and compared with each other and it showed that the semi-active inerter has much better performance than the passive inerter, especially with the Hybrid control method. Eight different layouts of suspensions were analyzed with a quarter car model in this paper. The adaptation of dimensionless parameters was considered for a semi-active suspension and the semi-active inerters. The performance of the semi-active inerter suspensions with different layouts was compared with a semi-active suspension with a conventional parallel spring-damper arrangement. It shows a semi-active suspension, with more simple configuration and lower cost, has similar or better compromise between ride and handling than a semi-active inerter with the Hybrid control.

The performance of five different skyhook control methods is studied experimentally, using a quarter-car rig. The control methods that are analyzed include: skyhook control, groundhook control, hybrid control, displacement skyhook, and relative displacement skyhook. Upon evaluating the performance of each method in frequency domain for various control conditions, they are compared with each other as well as with passive damping. The results indicate that no one control method outperforms other control methods at both the sprung and unsprung mass natural frequencies. Each method can perform better than the other control methods in some respect. Hybrid control, however, comes close to providing the best compromise between different dynamic demands on a primary suspension. The results indicate that hybrid control can offer benefits to both the sprung and unsprung mass with control gain settings that provide equal contributions from skyhook control and groundhook control.

Skyhook control has been used extensively for semiactive dampers for a variety of applications, most widely for passenger vehicle suspensions. This paper provides an experimental evaluation of how well skyhook control works for improving roll stability of a passenger vehicle. After discussing the formulation for various semiactive control methods that have been suggested in the past for vehicle suspensions, the paper includes the implementation of a semiactive system with magneto-rheological (MR) dampers on a sport utility vehicle. The vehicle is used for a series of road tests that includes lane change maneuvers, with different types of suspensions. The suspensions that are tested include the stock suspension, the uncontrolled MR dampers, skyhook control, and a new semiactive control method called “SIA skyhook.” The SIA Skyhook augments the conventional skyhook control with steering input, in order to account for the suspension requirements during a lateral maneuver.

The accuracy of computer-based ground vehicle durability and ride quality simulations depends on accurate representation of road surface topology as vehicle excitation data since most of the excitation exerted on a vehicle as it traverses terrain is provided by the terrain topology. It is currently not efficient to obtain accurate terrain profile data of sufficient length to simulate the vehicle being driven over long distances. Hence, durability and ride quality evaluations of a vehicle depend mostly on data collected from physical tests. Such tests are both time consuming and expensive, and can only be performed near the end of a vehicle's design cycle. This paper covers the development of a methodology to synthesize terrain profile data based on the statistical analysis of physically measured terrain profile data.

Accurate terrain models provide the chassis designer with a powerful tool to make informed design decisions early in the design process. It is beneficial to characterize the terrain as a stochastic process, allowing limitless amounts of synthetic terrain to be created from a small number of parameters. A continuous-state Markov chain is proposed as an alternative to the traditional discrete-state chain currently used in terrain modeling practice. For discrete-state chains, the profile transitions are quantized then characterized by a transition matrix (with many values). In contrast, the transition function of a continuous-state chain represents the probability density of transitioning between any two states in the continuum of terrain heights. The transition function developed in this work uses a location-scale distribution with polynomials modeling the parameters as functions of the current state.

The vertical force generated from terrain-tire interaction has long been of interest for vehicle dynamic simulations and chassis development. To improve simulation efficiency while still providing reliable load prediction, a terrain pre-filtering technique using a constraint mode tire model is developed. The wheel is assumed to convey one quarter of the vehicle load constantly. At each location along the tire's path, the wheel center height is adjusted until the spindle load reaches the pre-designated load. The resultant vertical trajectory of the wheel center can be used as an equivalent terrain profile input to a simplified tire model. During iterative simulations, the filtered terrain profile, coupled with a simple point follower tire model is used to predict the spindle force. The same vehicle dynamic simulation system coupled with constraint mode tire model is built to generate reference forces.

Suspension systems are an integral part of land vehicles and contribute significantly to the vehicle performance in terms of its ride comfort and road holding characteristics. In the case of Space Exploration Vehicles (SEVs), the requirement of these unmanned vehicles is to rove, collect pictures and transmit data back to the earth. This is generally performed with the help of exteroceptive, and proprioceptive sensors mounted on the main chassis of the SEV. The design of various components of such vehicles is dictated by the assumption of extreme terrain and environmental conditions that it might face. The Mars Exploration Rovers (MERs) have incorporated the use of the “Rocker-Bogie” mechanism for the suspension system which provides relative stability to the MER for various maneuvers. In this work, the “Rocker-Bogie” mechanism is modeled and simulated as a planar kinematic model using parameters of the Perseverance rover.