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Technical Paper

Parameter Optimization of Off-Road Vehicle Frame Based on Sensitivity Analysis, Radial Basis Function Neural Network, and Elitist Non-dominated Sorting Genetic Algorithm

2021-08-10
2021-01-5082
The lightweight design of a vehicle can save manufacturing costs and reduce greenhouse gas emissions. For the off-road vehicle and truck, the chassis frame is the most important load-bearing assembly of the separate frame construction vehicle. The frame is one of the most assemblies with great potential to be lightweight optimized. However, most of the vehicle components are mounted on the frame, such as the engine, transmission, suspension, steering system, radiator, and vehicle body. Therefore, boundaries and constraints should be taken into consideration during the optimal process. The finite element (FE) model is widely used to simulate and assess the frame performance. The performance of the frame is determined by the design parameters. As one of the largest components of the vehicle, it has a lot of parameters. To improve the optimum efficiency, sensitivity analysis is used to narrow the range of the variables.
Technical Paper

Research on Measurement Method of Aerodynamic Noise of Reactive Muffler

2020-04-14
2020-01-0423
The aerodynamic noise of the reactive muffler is generated inside the muffler and mixed with the noise of the muffler body, which is difficult to be measured in the exhaust system. Based on two-microphone transfer function method and transmission loss of mufflers in the absence of airflow, this paper proposes a method for measuring the aerodynamic noise of the muffler. On the built-in muffler aerodynamic noise test bench, a special sampling tube was designed to measure the aerodynamic noise of the muffler at different flow velocity. For the sound absorption end with large reflection coefficient, the test and simulation data have large error at low frequency, and a correction formula that can eliminate the reflection of sound waves at the end of the test pipeline and form multiple reflections in the upstream and downstream is derived.
Technical Paper

An Image Recognition Application Method for Vertical Movement of Vehicles

2020-04-14
2020-01-0733
In ITS, image processing technology is applied to a wide variety of areas such as visual-based intelligent vehicle navigation, visual-based traffic monitoring and visual-based traffic management. In the recognition system of the vehicle body characteristics, most of the recognition is the license plate and the car emblem, etc. This paper proposes an image recognition application method for the vertical motion of the car while driving, mainly including vertical height detection and vertical displacement velocity acceleration recognition. The edge detection model of the image object is established by using the gray image to obtain the car motion segmentation image. At the same time, an image length and actual length coordinate conversion model is established, which can calculate an arbitrary actual length of the image object. In this paper, Yuejin Shangjun X500 van was selected as the test vehicle, and the video data was captured with a camera.
Technical Paper

Complex Mode Analysis on Disc Brake Squeal and Design Improvement

2009-05-19
2009-01-2101
Squeal noise in vehicle disc brakes is perceived by comsumers as both annoying and warranty cost. The mechanism is considered a mode coupling phenomenon also referred to as coalescence. In this paper, the system eigenvalues have been computed using a technique based on the • nite element method in order to obtain the dynamical properties of the disc brake assembly. The simulated squeal results were compared with the brake noise test that was in accordance with SAE J2521 standard and showed good correlation for some squeal frequencies which indicated that the research on disc brake squeal using complex mode could predict squeal propensity of the disc brake. Among the methods that have been used to control squeal noise, increasing the system damping has been shown to be very effective. The most commonly used method to increase system damping consists of attaching multi-layer laminates on the back of the brake pads.
Technical Paper

Fuzzy Control of Semi-active Air Suspension for Cab Based on Genetic Algorithms

2008-10-07
2008-01-2681
Semi-active suspension has been widely applied in commercial vehicle suspension in order to get good riding comfortableness. Fuzzy logic control (FLC) has been widely applied in the field of kinetic control because control rule of FLC is easy to understand. But the gain of fuzzy rules and adjustment of membership functions usually depend on experts' experiences and repeated experiments, thus the fuzzy rules and membership functions has strong subjectivity, also are easily affected by environment of experiments, so the main problem of fuzzy logic controller design is selection and optimization of fuzzy rules and membership functions. Genetic Algorithms (GA) is the algorithm that searches the optimal solution through simulating natural evolutionary process and is one of the evolution algorithms which have most extensive impact.
Technical Paper

The Application of Superelement Modeling Method in Vehicle Body Dynamics Simulation

2016-09-27
2016-01-8050
In this paper, we propose a method of dynamics simulation and analysis based on superelement modeling to increase the efficiency of dynamics simulation for vehicle body structure. Using this method, a certain multi-purpose vehicle (MPV) body structure was divided into several subsystems, and the modal parameters and frequency response functions of which were obtained through superelement condensation, residual structure solution, and superelement data restoration. The study shows that compared to the traditional modeling method, the computational time for vehicle body modal analysis can be reduced by 6.9% without reducing accuracy; for the purpose of structural optimization, the computational time can be reduced by 87.7% for frequency response analyses of optimizations; consistency between simulation and testing can be achieved on peak frequency points and general trends for the vibration frequency responses of interior front row floors under accelerating conditions.
Technical Paper

The Topology Optimization Analysis on Rope-Wheel Glass Lifter

2016-04-05
2016-01-1384
Glass lifter is a key part of automobile door system. Guide rail is the carrier of glass lifter, and it bears various load cases when glass lifer works. Mass, stiffness and natural frequencies are the factors that influence the performance of glass lifter. In order to design a lighter and reasonable glass lifter, topology optimization methods are studied in this paper. In a rope-wheel glass lifter, design domain is determined by the mechanical structure and working conditions. Firstly, the single target continuum structure topology optimization mathematic models of guide rail are built in this paper, and analysis of multi-stiffness topology optimization are carried out accordingly in which volume fraction is set as 0.4, 0.5 and 0.6. These models are based on SIMP (Solid Isotropic Material with Penalization) theory.
Technical Paper

The Shock Absorber of Energy Recovery Using Electrorheological Fluid

2012-04-16
2012-01-0981
When vehicle traveling on the bumpy road or vehicle acceleration and deceleration, which will cause the body vibration of vehicle, at the same time, a large part of energy would be absorbed by the shock absorber transforms the mechanical energy into heat energy dissipated. In order to recycle the energy of vibration and keep the stability of running car, this paper provides the shock absorber of energy recovery that recycling the energy dissipated from the traditional absorber. The shock absorber includes rod and rodless chamber cavity, the two parts contain oil outlet and oil inlet, which connected to a bridge type loop of hydraulic to make pulsating oil pressure towards one direction, when the shock absorber vibration causes pulsating oil pressure, it drives hydraulic pump operation. Because the output shaft of the hydraulic pump fixedly attached to the input shaft of generator, so the generator produces electricity for recycling energy[1].
Technical Paper

Vehicle Feature Recognition Method Based on Image Semantic Segmentation

2022-03-29
2022-01-0144
In the process of truck overload and over-limit detection, it is necessary to detect the characteristics of the vehicle's size, type, and wheel number. In addition, in some vehicle vision-based load recognition systems, the vehicle load can be calculated by detecting the vibration frequency of specific parts of the vehicle or the change in the length of the suspension during the vehicle's forward process. Therefore, it is essential to quickly and accurately identify vehicle features through the camera. This paper proposes a vehicle feature recognition method based on image semantic segmentation and Python, which can identify the length, height, number of wheels and vibration frequency at specific parts of the vehicle based on the vehicle driving video captured by the roadside camera.
Technical Paper

Research on Vehicle Speed Estimation Algorithm with Traffic Camera

2022-09-23
2022-01-5074
Dangerous driving behavior will cause serious traffic accidents, which will not only threaten life and property but also cause traffic congestion and reduce road capacity. Speed detection is an important detection method to identify whether a driver is driving dangerously. Traditional speed detection methods need additional sensors, which will increase the cost of speed measurement. This paper proposes a vehicle speed estimation algorithm based on the imaginary projection plane (IPP). The IPP will be established according to the height, field angle, and vertical tilt angle of the camera and will be used to establish the mapping relationship between the world coordinates and image coordinates of the vehicle. By combining YOLOv4 and DeepSORT, the vehicle license plate is detected and tracked, and the center point of the vehicle license plate is taken as the feature point of vehicle speed estimation. The vehicle speed is estimated according to the IPP.
Technical Paper

Energy-Harvesting Potential and Vehicle Dynamics Conflict Analysis under Harmonic and Random Road Excitations

2018-04-03
2018-01-0568
Energy has the worldwide concern since the World War. Recently, the energy harvesting technology has got more attraction in different fields and applications. Hence, in a world where energy becomes rare and expensive, even the small quantities are worth to be harvested where it can be exploited in different applications. Vehicle suspension is one of the vibration power dissipation sources in which the undesired vibration is dissipated into heat waste. Accordingly, the principal motivation of this study is exploitation the conflict between the potentially harvested power and vehicle dynamics in automotive suspension system induced by road irregularity. Therefore, in terms of RMS conflict diagrams, the conflict between the potential power and vehicle dynamics are sufficiently and comprehensively defined considering a vehicle speed of 20 m/s.
Technical Paper

Application of Wavelet Analysis in Truck Cab Vibration Signal Processing

2012-09-24
2012-01-2011
The basic principle of wavelet transform is presented and the method of wavelet theory is used in vibration signal analysis of vehicle in this paper. The vibration signals which generated in the locations such as cab floor, engine, transmission, band spring and frame under the usual work condition are measured by the vibration test system. The vibration signals are decomposed with the principle of wavelet decomposition at level six, and eigenvectors of signal energy are gained. According to the correlation coefficient of eigenvectors of signal energy distribution, two signals correlativity is determined. It could be an effective method that identificate the main vibration source.
Technical Paper

Research on Dust Suppression of Dump Truck

2022-03-29
2022-01-0786
When dump trucks unload dusty materials, dust particles with a diameter of 1 to 75 microns slide out of the dump body and float into the air. Dust particles naturally settle down spending a few hours, which causes air pollution. People who work in this environment daily suffer serious physical harm. To study the movement of dust particles during the unloading process, a scaled-down model is used to simulate the process of dump truck unloading gravel, and a high frame rate camera is used to record the movement trajectory of dust particles during the unloading process. In this paper, by observing the movement process of unloading dust particles by dump trucks, based on the principle of dynamics, a mathematical model describing the unloading of dust particles in the dump body and a mathematical model of the diffusion of dust particles in the air are established. Take the small gravel sampled at the construction site as an example of the experiment.
Technical Paper

Humanized Steering Wheel Quality Design and Upgrade Model Construction

2022-03-29
2022-01-0340
Automotive interior is a complex system of multi-element integration. The feeling quality and design of automobile interior embody automobile quality. The steering wheel is the main control mechanism of the car. Therefore, the feeling quality and design of the steering wheel are very important. The steering wheel will profoundly impact the user’s psychological experience. The steering wheel sizes of several models are collected in this paper. Then it performs a more thorough analysis of all aspects of the steering wheel. The steering wheel is a multi-element carrier. Combine the ergonomics theory with the steering wheel design procedure. The steering wheel’s feel quality while driving can be improved using this strategy. It can not only suit the human body’s needs when driving but also increase the comfort of the driver. The shape of the steering wheel, the layout design, and the color design of the keys, for example, are all design aspects.
Technical Paper

Dynamic Simulation and Optimization of Vehicle-Mounted Multifunctional Mechan-Ical Arm

2023-04-11
2023-01-0772
The multi-functional mechanical arm equipped on engineering vehicle can achieve different functions by installing different mechanism devices through the interface at the end of the mechanical arm. It can achieve functions like engineering construction and road rescue. Mechanical arm systems often work in complex environments, which requires good reliability and safety of the boom system. When the mechanical boom is working, the pressure of each luffing cylinder is large, and the contact force and acceleration of each boom are complex, which requires a certain degree of verification and optimization before it can be put into production. In this paper, a virtual prototype of a vehicle mounted hydraulic mechanical arm with four booms is established. Through ADAMS, the dynamic analysis of mechanical arm under multiple working conditions is carried out, the movement parameter changes and the pressure changes of each luffing cylinder are analyzed.
Technical Paper

The Development of Software for Automobile Sound Modulation and Application

2022-03-29
2022-01-0611
Based on the technology of the order tracking and extraction, a software for the modulation of sound quality of automotive order sound is developed in this paper. The order analysis, the amplitude modulation of order sound in specific speed range and the calculation of the functional expression of the order sound amplitude are integrated in this software. Furthermore, a side-valve interpolation correction algorithm (SV-ICA) is proposed to solve the problem that the smooth transition of the order sound curve at endpoints cannot be guaranteed, which would result in the appearance of abnormal noise in the modulated sounds. The application of built software in constructing the automobile sounds with the sound quality of sportiness is demonstrated.
Technical Paper

A Semantic Segmentation Algorithm for Intelligent Sweeper Vehicle Garbage Recognition Based on Improved U-net

2023-04-11
2023-01-0745
Intelligent sweeper vehicle is gradually applied to human life, in which the accuracy of garbage identification and classification can improve cleaning efficiency and save labor cost. Although Deep Learning has made significant progress in computer vision and the application of semantic network segmentation can improve waste identification rate and classification accuracy. Due to the loss of some spatial information during the convolution process, coupled with the lack of specific datasets for garbage identification, the training of the network and the improvement of recognition and classification accuracy are affected. Based on the Unet algorithm, in this paper we adjust the number of input and output channels in the convolutional layer to improve the speed during the feature extraction part. In addition, manually generated datasets are used to greatly improve the robustness of the model.
Technical Paper

Research on the Best Driving Speed of the Deceleration Bump

2020-04-14
2020-01-1088
The ride performance and stability of the vehicle will decrease while the vehicle passing a deceleration bump with relatively high speed. If the speed is too low, the road efficiency and ride comfort will be affected. It is essential to identify the proper speed taking into account all the factors. In this paper, the dynamic model of the vehicle passing through the deceleration bump is established. Three kinds of indicators vibration weighted acceleration RMS, maximum vertical vibration acceleration and wheel load impact coefficient, are used to comprehensively evaluate the ride comfort and safety. The highway model, vehicle model, and common trapezoidal cross-sections bump models are set up in Carsim. Parameters such as vertical acceleration and tire force at different vehicle speeds are obtained. Then use the spline interpolation method to fit the data, and comprehensively consider the three indicators to get the best speed.
Technical Paper

Road Sign Recognition System Based on Wavelet Transform and OPSA Point Set Distance

2018-08-07
2018-01-1609
Signage recognition is one of the hot topics in recent years. It has important applications in intelligent traffic and autonomous driving of smart cars. This paper designs a road marking recognition method combining OPSA point set distance and wavelet transform. The method consists of three main phases: 1) image denoising, restoration, 2) feature extraction, and 3) image recognition. First, a Gaussian-smoothing filter used to attenuate or remove irrelevant information in the image, enhance related information in the image, and achieve image denoising. In the feature extraction stage, the feature extraction and recognition method based on wavelet transform adopted to overcome the deficiency of the traditional Fourier feature extraction method, ensure that high frequency information is not lost, and low frequency information is not lost. Finally, the OSPA point set used to identify distance markers.
Technical Paper

Simulation Analysis on Controllability of Hydraulic Electrical Energy Regenerative Semi-Active Suspension

2016-04-05
2016-01-0443
A vehicular hydraulic electrical energy regenerative semi-active suspension(HEERSS) was presented, and its working principle and performance were analyzed. Firstly, configuration and working principle of the HEERSS were described; Secondly, kinetic equation of HEERSS was deduced, and a skyhook controller was designed for HEERSS. The traditional skyhook control strategy should be changed for the characteristic of HEERSS, because the damping force during extension stroke could be controlled, but not in compression stroke. Thirdly, the performance of HEERSS was compared with passive suspension(PS), traditional semi-active suspension(TSS). The simulation results indicated that the performance of HEERSS would be compromise between TSS and PS, but the HEERSS could harvest vibration energy which was advanced than TSS and PS.
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