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The aerospace industry is facing immense challenges due to increased design complexity and higher levels of integration, particularly in the electrification of aircraft. These challenges can easily impact program cost and product time to market. System electrification and electromagnetic compatibility (EMC) have become critical issues today. In the context of 3D electromagnetics, EMC electromagnetic compatibility ensures the original equipment manufacturer (OEM) that radiated emissions from various electronic devices, such as avionics or the entire aircraft for that matter, do not interfere with other electronic products onboard the aircraft.

The four-year Clean High-Efficiency Diesel Engine (CHEDE) program is using a variety of new technologies and research findings to progress to a super-efficient, low-emitting heavy-duty diesel engine system with 55% brake thermal efficiency.

SAE International has published a new recommended practice for assessing the amount of nonvolatile particulate matter (nvPM) that exits aircraft engine exhaust nozzles – ARP6481: Procedure for the Calculation of Non-Volatile Particulate Matter Sampling and Measurement System Losses and System Loss Correction Factors

NASA officials are announcing the availability of eight disruptive NASA materials and coatings technologies ready for commercialization. NASA officials are looking for companies interested in using the organization’s high-temperature materials and coatings, including those designed to withstand high temperatures, to improve existing products or introduce new ones.

Raytheon Company (NYSE: RTN) in Waltham, Mass., has upped its investment in advanced manufacturing innovations, including automated and autonomous technologies, to support complex radar testing and integration. The company’s new $72 million, 30,000 square-foot facility on its Andover, Mass., campus, is now home to some of the industry's leading innovations, and a historic first, in manufacturing, officials say.

Adhesive joining of structural components will assume an increasingly important role in designing and manufacturing lightweight structures for aerospace platforms. The latest book from SAE International, Adhesive Joining of Structural Components: New Insights and Technologies explores recent advancements in adhesive bonding, used in the manufacture of primary aircraft fuselage and wing structures since 1945.

Rolls-Royce in London is unveiling a concept electric vertical take-off and landing (EVTOL) vehicle, including civil and military variants, that could take to the skies as soon as the early 2020s. The flexible design – able to be adapted for a variety of applications, including personal transport, public transport, logistics, and defense – is based upon technologies currently in use and under development.

After taking off on July 11 in Arizona, the Zephyr S unmanned aircraft from Airbus Defence and Space logged a maiden flight of over 25 days – the longest-duration flight ever made without refueling.

The 3D printing materials market will experience high double-digit growth in the aerospace industry through 2024, as manufacturers of aircraft and spacecraft vehicles and components increasingly adopt and reap the benefits of additive manufacturing, market analysts at Frost & Sullivan in Mountain View, California, predict.

Standards development teams at SAE International in Warrendale, Pa., have issued 11 new technical documents and revised or reaffirmed another 54 technical reports focused on mobility engineering across the aerospace, automotive, and commercial transportation communities. The new documents, issued throughout June 2018, cover a variety of technical subject areas, including: diagnostic link connector security, mitigation strategies against illumination effects, data dictionary for quantities used in cyber physical exams, requirements for production of metal powder feedstock for use in additive manufacturing of aerospace parts, and laser powder bed fusion process.

Aircraft orders exceed $95 billion in value and are complemented by roughly $3 billion in aircraft engine and engine service agreement contracts announced in the first two days of the 2018 Farnborough International Airshow. “The future starts at Farnborough; our exhibition halls are full of innovation that will shape how we fly, enabling us to go further, faster, and with less environmental impact,” says Farnborough International Commercial Director Amanda Stainer.  

Established on July 1, the ECLAIR consortium will focus on reducing greenhouse gas emissions and other negative environmental impacts of the aerospace industry by developing innovative electric technologies.

“We originally thought solar cells would be standard on the airplane’s wings,” says George E. Bye, founder and CEO of Bye Aerospace Bye. “However, with eFlyer’s primary markets being flight training and air taxi services, it makes more sense to make the price of the airplane as reasonable as possible.”

The search for a suitable replacement to hard chrome plating on aerospace components has been a key supply chain priority for aircraft manufacturers. This is because of the documented health risks to workers and the impact on the environment from exposure to hexavalent chromium, a carcinogen that occurs during the chrome plating process and the most toxic form of chromium.

SAE International in Warrendale, Pa., is inviting members of the mobility engineering community to participate in the SAE Additive Manufacturing Webinar: Considerations When Integrating Additive Manufacturing into Aerospace and Ground Vehicle Development and Production Environments on Thursday, August 16, 2018 at 1 pm EDT/10 am PDT.

Engineers at Boeing and NASA are collaborating on a lightweight, ultra-thin Transonic Truss-Braced Wing (TTBW) concept, designed to be more aerodynamic and fuel efficient than current designs, as part of the Subsonic Ultra Green Aircraft Research (SUGAR) program focusing on innovative aerospace concepts that reduce noise and emissions while enhancing performance.

Engineering Events staff at SAE International in Warrendale, Pennsylvania, have extended the call for abstracts through September 21 for the organization’s AeroTech aerospace and defense technology conference, which will take place at the Fort Worth Convention Center in Fort Worth, Texas, March 14-16, 2023. Visit the AeroTech call for abstracts page for more information and to get started.

Demand for high-performance plastics (HPPs) is up across the aerospace industry, driven by such key trends as growing performance requirements, increased use of additive manufacturing or 3D printing, supply chain globalization, and tightening environmental regulations. Growing passenger traffic coupled with the need to reduce emissions – being accomplished through lightweighting, engine downsizing, and vehicle electrification – present opportunities for HPPs, research analysts at Frost & Sullivan in San Antonio, Texas, explain.

Orbex, a developer of small satellite (smallsat) launch vehicles based in Forres, Scotland, has unveiled its “Prime” launch vehicle. The rocket utilizes several novel technologies, including the world’s largest metal rocket engine produced as a single piece through additive manufacturing (AM).

Two new installments in the burgeoning SAE International Podcast Series cast a spotlight on additive manufacturing, which is fueling innovation, greater efficiencies, and the future of mobility engineering. Additive manufacturing continues to advance and transform mobility engineering, as aerospace and automotive firms increasingly adopt and invest in 3D printing technologies, which are becoming more capable and cost-effective.