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Demand for high-performance plastics (HPPs) is up across the aerospace industry, driven by such key trends as growing performance requirements, increased use of additive manufacturing or 3D printing, supply chain globalization, and tightening environmental regulations. Growing passenger traffic coupled with the need to reduce emissions – being accomplished through lightweighting, engine downsizing, and vehicle electrification – present opportunities for HPPs, research analysts at Frost & Sullivan in San Antonio, Texas, explain.

Standards development teams at SAE International in Warrendale, Pa., have issued 11 new technical documents and revised or reaffirmed another 54 technical reports focused on mobility engineering across the aerospace, automotive, and commercial transportation communities. The new documents, issued throughout June 2018, cover a variety of technical subject areas, including: diagnostic link connector security, mitigation strategies against illumination effects, data dictionary for quantities used in cyber physical exams, requirements for production of metal powder feedstock for use in additive manufacturing of aerospace parts, and laser powder bed fusion process.

Quality management professionals across the global aerospace and defense community are convening for one hour – Wednesday, October 27th, starting at 10 am Pacific Daylight Time (PDT) – to discuss the AS9100 international standard. Register to take part in the free AeroTech webinar, hosted by SAE International and Tektronix, designed to help manufacturers, contractors, and subcontractors throughout the global aviation, space, and defense supply chain keep pace with and meet the requirements of AS9100 international quality management system standard.

Single source e-boosting allied to 48V technology for small capacity engines in traffic dense environments could "leapfrog" turbo or turbo plus eboost solutions, believes Aeristech's chard Wall.

Looking beyond EVs at other systems that can garner net-zero capabilities.

The actual J1349 rating is more than 100 hp more than Chrysler engineers teased in late May. The automaker's first production supercharged V8 uses a Lysholm-type twin-screw supercharger supplied by IHI. The engine's high-output spec required extensive upgrading of engine reciprocating components to handle the extra loads.

Stiff but flexible trailing-edge beams could replace conventional wing flaps to boost aerodynamic efficiency.

GKN Driveline has developed a family of lightweight constant velocity joint systems that enables rear-wheel drive platforms to save more than 4 kg.

The WI system is in pilot development with a Bosch customer. Test results to date show a reduction of fuel consumption at high loads and low rpm (up to 4% improvement on the NEDC cycle); reduction or avoidance of fuel enrichment and lower exhaust-gas temperatures at high loads and high rpm, and improved torque.

Huge factories and technical improvements are slowly pushing battery pack costs down toward the $100/kW·h turning point that's expected to democratize electrified vehicles.

The four-year Clean High-Efficiency Diesel Engine (CHEDE) program is using a variety of new technologies and research findings to progress to a super-efficient, low-emitting heavy-duty diesel engine system with 55% brake thermal efficiency.

Four of these technologies – smart coatings for corrosion detection and protection, aluminum alloys for high temperature applications, particle contamination mitigation technologies, and thermal and environmental barrier coating systems – are among NASA’s most in-demand technologies and have been applied to mainstream engineering projects.

Adhesive joining of structural components will assume an increasingly important role in designing and manufacturing lightweight structures for aerospace platforms. The latest book from SAE International, Adhesive Joining of Structural Components: New Insights and Technologies explores recent advancements in adhesive bonding, used in the manufacture of primary aircraft fuselage and wing structures since 1945.

In part two of a two-part series, Richard Gardner discusses various aerospace propulsion innovations and continued work by aerospace engineers and scientists to advance aircraft engine technologies to increase efficiency and lower emissions.

Boeing officials are expanding the company’s use of Siemens’ Mentor Graphics software as part of its Second Century Enterprise Systems (2CES) initiative, an effort to transform the company and aerospace industry to meet future challenges and achieve maximum value from end-to-end integration of supply chain, manufacturing, engineering, product support, and more. Boeing is harnessing a set of Siemens technologies to enable the next generation of design and manufacturing through increased automation and digitalization.

Aerospace manufacturers walk a metaphorical balance beam to continually develop and produce stronger, more efficient materials and components, while addressing all potential failure modes. This is true for safety-critical aircraft components like landing gear systems. Fokker Landing Gear B.V./GKN Aerospace recently equipped its mechanical laboratory with three creep testing machines to verify its manufacturing process control of zinc-plated bolts for aircraft landing gear systems.

The first Airbus A330-800 commercial jet, flight test aircraft MSN1888, took off today from Toulouse-Blagnac Airport on its maiden flight over southwestern France during which the aircraft performed dedicated flight-physics tests required for the variant.

Today’s airframe manufacturers have taken on more of the role of systems integrators, putting the focus on the aircraft as a system-of-many-systems. Sean Barker, FBCS CEng and a former research scientist at BAE Systems in the UK, approaches aircraft as a system of systems (SoS) from a business process perspective in his new book from SAE International in Warrendale, Pa.

In March, a new demonstrator engine by Rolls-Royce, featuring a cutting-edge lean-burn and low-emissions combustion system for future jet engine programs, began icing tests at the Global Aerospace Centre for Icing and Environmental Research in Manitoba, Canada.