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Making sense on sensors AutoDrive Challenge team from North Carolina A&T State University gets the most out of its few sensors. Victory at last The first Formula SAE win of Polytechnique Montreal: why keeping it simple and being prepared was the key. Keeping it light Gram by gram, students at Ningxia University carve weight off their SAE Aero Design East plane to win the 2019 competition.

Look Ma, no driver Unmanned vehicles evolve quickly as processors, sensors improve performance. Calling all hydraulics engineers As the industry knows all too well, hydraulics engineers are hard to come by; a look at how companies are hiring, training, and, most important, retaining engineers. Making diesels quiet and clear Researchers look at the relative influence of gear design parameters on the rattle noise of a diesel engine timing gear train.

Over-the-air affair Remote updating of software and firmware on commercial trucks and off-highway machines is on the rise, not only for maintenance functions but also to add new features like operator-assist technology. Developments in engine-based gensets With demand for generator sets steady and regulatory change settling, suppliers can rationalize their offerings and push improvements in areas like noise abatement and economy. Testing, testing and even more testing The commercial-vehicle market is eager to adopt more ADAS and automated-driving innovations, but before those technologies get to the road they must first pass rigorous testing practices that prove their efficacy. Smart and connected powertrains FPT Tech Day reveals multi-power Cursor X concept, other "4.0 innovations" for hydrogen fuel cell, electric and natural gas propulsion.

Editorial The consolidation plot thickens The Navigator As the world turns to C-V2X, Europe picks WiFi Complexity of Autonomous-Systems Simulation, Validation Soars to the Clouds Scalable, cloud-based architectures are gaining greater acceptance for simulating and testing the myriad development aspects of automated driving. Connectivity Solutions for AVs The promises of fully connected autonomous vehicles are great, but so are the challenges. What M&E Can Teach the AV Industry About Data Media & entertainment offers important learnings on data retention, management, scalability and security. The Rodney Dangerfield of Automated-Driving Sensors Radar and lidar get all the attention, but Inertial Measurement Units are the backbone of sensor fusion. Suppliers are scrambling to make IMUs more accurate-and much less expensive. The Sense-itive Side of Autonomous Vehicles BASF is exploring how specific materials-and even paint colors and finishes-can improve the capabilities of AV sensors.

Steel sector aids sustainability Volvo Group partners with SSAB on 'green steel' for off-highway machines and with Ovako for access to fossil-free hydrogen. CV autonomy: Picking the 'low-hanging fruit' Increasingly automated commercial vehicles offer challenges and opportunities in simulation, data management and standardization. Developing EV-specific lubes As electric-vehicle technology accelerates, dedicated e-fluids are necessary to maintain proper levels of drivetrain performance. Editorial Real-world emphasis on electric Mahle, Liebherr develop active pre-chamber for hydrogen ICE ABS ramps up commercial-vehicle battery-pack assembly Navistar updates A26 engine, improves FE by 4% Bosch debuts new CV-specific electric motor and inverter Western Star adds 'weight sensitive' 47X to vocational lineup Hyundai CE launches next-gen electric forklift Q&A Mahle's Laurent Art discusses thermal-management challenges, solutions for battery and fuel-cell electric commercial vehicles.

Material selection for battery enclosures Mass reduction is the main reason BEV makers choose aluminum for battery enclosures, but cost and thermal requirements favor steel and polymer composites. Startup targets medium-duty EVs Atlis Motors purpose-engineers nearly all the vital components for an electric pickup and platform capable of spanning several market segments. High-voltage hybrids FEV engineers evaluate 48V and high-voltage parallel hybrid architectures for Class 6-7 commercial vehicles. Certain setups show more promise than others. Hemphill's mission: Support the innovation ecosystem Schaeffler America CTO Jeff Hemphill brings impressive technical chops and well-honed communication skills to his new role as 2021 SAE International president.

Simulating cab noise and vibration Researchers at kubota and Doshisha University have established a prediction method for the engine-idling state using statistical energy analysis. Manufacturing cost estimating Caterpillar's ACT Group uses Micro Estimating Systems' computer-aided estimating program to increase efficiency and decrease operating costs in powder-metal part manufacturing. In search of greener pastures Agricultural OEMs are looking at the total life cycle to develop more environmentally conscious products and processes. Emissions and lubrication More stringent diesel emissions legislation is placing an increased burden on engine lubricant in the form of soot loading.

Off-highway braking According to Mico, electrohydraulic braking controls can provide improved performance and add system features difficult to obtain with hydromechanical mechanisms. Keeping quiet Targeting off-highway and heavy-truck OEMs, Blachford claims its new acoustics laboratory will offer some testing capabilities previously only available to the passenger-car market. ADT marketing and manufacturing While it is not debatable that articulated dump trucks are a hot commodity, it is debatable how many are technologically unique. Proportional pressure reducing valves Engineers from Thomas magnete have designed pilot valves that work with electrohydraulics to simplify complex machine control systems.

Huge loader: huge tire Tire technology retains a direct controlling influence over wheeled machine mass and application requirements. Getting engineers off the streets Hands-on experience and career-long training are widely employed to equip engineers with a skill set more varied than just technical know-how. Driving blind Industry, government, and academia have their eyes on autonomous off-highway vehicles. Introducing Duane Tiede, SAE President for 2004 With over 35 years of diverse experience in the off-highway industry, Duane Tiede steps up to a new challenge-leading SAE into its 100th year.

Hydrogen possibilities Using hydrogen in an internal-combustion engine application requires not only a custom-engineered combustion concept, but also optimized operation strategies. Nets catch on Engineers have been slow to adopt networks, but that is changing quickly as electronically controlled engines take hold. Hydraulic matters There is much potential for gain for everyone if OEMs and suppliers work together early in terms of hydraulic system design. Asia hot on new cooling technology Not tied as much to aluminum as is the West, china and Russia are moving fast toward widespread use of copper and brass for radiators. Build, test, teview, and improve SAE 100 Future Look; Frank Perna, Chairman and CEo of MSC. Software writes about his experience in vehicle engineering, testing, and management positions.

Shrinking hydraulics The push to conserve fuel and reduce emissions is prompting major changes in system design. Aftertreatment temperature control Regeneration of a DPF burns off soot, but also raises exhaust gas temperature. Speed thrills: doing more tests in less time Quicker data gathering, simulation keep quality high despite time crunch. Green engineering The quest to alleviate environmental and efficiency pressures turns up 'small' material solutions with big benefits. A global forum Cummins executives lay the groundwork for a lively and informative discussion at this year's Commercial Vehicle Engineering Congress & Exhibition.

Putting tractors to the test Southwest Research Institute offers manufacturers a ready-made R&D laboratory and the test programs to push their machines to the limit. Leave the driving to us Military programs explore autonomy to lighten operator workloads. Easy on the operator Off-highway OEMs and suppliers want to make life as easy-and productive- as possible for the people running the equipment. Tough testing for tomorrow's demands The off-highway industry is moving toward a new era of legislation and environmental pressures, making test centers increasingly important.

In search of the perfect burn The simultaneous download pressures on NOx and PM continue to make research into higher injection pressures and alternative combustion solutions such as homogenous-charge compression ignition attractive. One way to stop a train A new self-energizing electrohydraulic brake offers the advantages of hydraulic brake actuation without the disadvantages of a centralized hydraulic power supply. A model combustion: from art to science Analysis tools, advanced hardware provide insight into combustion process, refining the cylinder's 'big bang.' The datalinked vehicle In the fields and on the job site with GPS.

Synchronized driving Tight linkage between engine and transmission increases efficiency. Sensing a change Hydraulic engineers are being pressured to design systems that perform more tasks while taking less space. Steel still king Advanced steels and processes offer better performance and lower cost, particularly in powertrain applications.

Engine electronics come of age Changes in global standards, combined with engineering know-how, have resulted in a new generation of clean, quiet, and efficient engines. Operators are rolling in the chips Microprocessors and sensors are being combined to monitor the way that equipment is being used, then help operators to perform better in that environment. Gaining weight Perkins' influence in the off-highway industry grows as it evolves its global engine lines and expands its presence in the U.S. What's new at CONEXPO-CON/AGG, Part 2 of 2 A preview of some of the products and technologies that will be displayed at this year's event, scheduled March 15-19 in Las Vegas, NV. Engineering a career Off-highway companies are challenged not only by the ever-changing technology landscape, but also by finding the engineering talent to help them succeed in it.

Designing out emissions Researchers from Michigan Technological University designed and tested a single-cylinder, four-stroke engine with electronic fuel injection and catalytic exhaust treatment for a snowmobile application. Networking to extend equipment life Equipment developers are using local area networks to gather specific usage and maintenance data in response to the needs of off-highway equipment owners and leasing companies to maximize investments. CAE goes off-highway A look at how manufacturers are saving time and improving quality by using computer simulation. Engineering the first 50-ton ADT While it could be said that the articulated frame truck is now a mature concept, Bell Equipment moved the goal posts by redefining both the weight class and application range for this versatile machine.

A quiet revolution Optimizing design, while minimizing NVH, in off-highway equipment and systems. Inferential sensing Engineers propose an onboard electronics hardware and software architecture that can deliver condition-based maintenance solutions in a low-cost platform. Lightweight but heavy duty A look at the design, analysis, testing, and application engineering performed to develop a selectively reinforced brake drum made of aluminum metal matrix composite. Shifting gears smoothly Ric Kleine, a 30-year veteran of Cummins Inc. and former SAE Commercial Vehicle VP, seeks continuity over change as he moves into SAE's driver's seat.

Integration helps fuel push for conservation As rising fuel prices and looming environmental regulations bring fuel economy to the fore, hydraulic system developers are pitching in to improve efficiency and help conserve precious resources. Simulating hydraulic valve pressure drop CFD software is being used more and more frequently during the design of off-highway systems and components. 2006 Commercial Vehicle Congress Preview International Truck and Engine executives head the charge for "positive industry change" at SAE's third Congress for the on-and off-highway communities. Position sensing in machine controls As performance requirements for off-highway equipment become more demanding, the need for greater control of motion and power grows as well.

Bridging the power gap An alliance between Cummins and Komatsu provides an intriguing prospect to the industrial engine market with the new QSK78 industrial engine. Large eddy simulation in hydraulic valves Cavitation in hydraulic spool valaves involves large-scale vortical structures in an unsteady submerged jet. According to engineers from Purdue University, curent CFD approaches do not accurately predict these unsteady vortices, nor do they properly account for bubble-dynamics/flow-structure interactions. Proving heavy-vehicle performance The Nevada Automotive Test Center and Mechanical Dynamics joined forces to redesign and improve the drivetrain, frame, steering, and other subsystems of a heavy-duty military-vehicle for the USMC. Tying it all together GPS. Engine diagnostics. Wireless communications. So much technology. So many voices. Is it a chorus of the Tower of Babel?

Simulating air-conditioning performance A computer program developed by Modine Climate Systems and Modelogics helps determine and optimize air-conditioning system performance. Reduced mass haul-truck design concepts Liebherr Mining trucks adopted a reduced structural mass approach to convert unladen weight directly into payload, while simultaneously incorporating state-of-the-art driveline technology. Optimizing a tractor frame for improved cabin NVH To address an aging agricultural workforce and modern ergonomic guidelines, researchers at Doshisha University and Kubota modeled medium- and large-sized agricultural tractors to reduce vibration and noise and increase comfort. Applying 3d-CAD to turbocharger development Ishkawajima-Harima Heavy Industries has developed a 3d-CAD system for turbochargers. satisfying requirements for digital mockup development.