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This work investigates the effect of a multifunctional diesel fuel additive package used with RapeSeed Oil (RSO) as a fuel in a DI heavy duty diesel engine. The effects on fuel injectors’ cleanliness were assessed. The aim was to maintain combustion performance and preventing the deterioration of exhaust emissions associated with injector deposit build up. Two scenarios were investigated: the effect of deposit clean-up by a high dose of the additive package; and the effect of deposit prevention using a moderate dose of the additive package. Engine combustion performance and emissions were compared for each case against use of RSO without any additive. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser Engine, fitted with an oxidation catalyst and meeting the Euro II emissions limits. The tests were conducted under steady state conditions of 23kW and 47kW power output at an engine speed of 1500 rpm.

A Gas to liquid (GTL) fuel was investigated for its combustion and emission performance in an IVECO EURO5 DI diesel engine with a DOC (Diesel Oxidation Catalyst) and DPF (Diesel Particle Filter) installed. The composition of the GTL fuel was analyzed by GC-MS (gas chromatography-mass spectrometry) and showed the carbon distribution of 8-20. Selected physical properties such as density and distillation were measured. The GTL fuel was blended with standard fossil diesel fuel by ratios of diesel/GTL: 100/0, 70/30, 50/50, 30/70 and 0/100. The engine was equipped with a pressure transducer and crank angle encoder in one of its cylinders. The properties of ignition delay and maximum in-cylinder pressure were studied as a function of fraction of the GTL fuel. Particle emissions were measured using DMS500 particle size instrument at both upstream (engine out) and downstream of the DPF (DPF out) for particle number concentrations and size distribution from 5 nm to 1000 nm.

Heat Release Rate (HRR) analysis is indispensable in engine research. The HRR of Internal Combustion Engines (ICEs) is most sensitive to gamma (γ). The proposed HRR models in literature were largely based on γ expressed as functions of temperature. However, γ is depended on temperature as well as the excess air ratio (λ). In this work, an improved HRR model based on γ(T, λ) was used to investigate the combustion behaviour of standard diesel, Gas-to-Liquid (GTL) diesel and Hydrotreated Vegetable Oil (HVO) diesel in a 96 kW, multiple fuel injection, Euro V, Direct Injection (DI) engine. The improved HRR model (Leeds HRR model) was validated for the alternative fuels by comparing the fuel masses predicted by the model to the measured fuel masses. The fuel masses predicted by the Leeds HRR model were also compared to the predictions from four HRR models that were based on γ(T).

Exhaust emissions were measured under real world urban driving conditions using a set of in-vehicle FTIR emission measurement system, which is able to measure 65 emission components simultaneously at a rate of 0.5 Hz. The test vehicle was a modern EURO4 emission compliant SI car equipped with temperature measurement along the exhaust pipe across the catalyst so as to match thermal characteristics to emission profiles. A free flow urban driving cycle was used for the test and four repeated journeys were conducted. The results were compared to EU emissions legislation. The results show that the warm up of the lubricating oil needed 15 minutes. The TWC needed about 200 seconds to reach full conversion efficiency. CO, THC and NOx emissions exceeded the EURO4 exhaust emission legislation. CO2 emissions were well above the type approval value of this vehicle.

A series of chassis dynamometer test trials were conducted to assess the performance of a Fourier Transform Infra Red (FTIR) system developed for on-road vehicle exhaust emissions measurements. Trials used a EURO 1 emission compliant SI passenger car which, alongside the FTIR, was instrumented to allow the routine logging of engine speed, road speed, throttle position, air-fuel ratio, air flow and fuel flow in addition to engine, exhaust and catalyst temperatures. The chassis dynamometer facility incorporated an ‘industry standard’ measurement system comprising MEXA7400 gas analyzer and CVS bag sampling which was the ‘benchmark’ for the evaluation of FTIR legislated gas-phase emissions (CO, NOx, THC and CO2) measurements. Initial steady state measurements demonstrated strong correlations for CO, NOx and THC (R2 of 0.99, 0.97 0.99, respectively) and a good correlation for CO2 (R2 = 0.92).

In order to improve energy supply diversity and reduce carbon dioxide emissions, sustainable bio-fuels are strongly supported by EU and other governments in the world. While the feedstock of biofuels has caused a debate on the issue of sustainability, the used cooking oil (UCO) has become a preferred feedstock for biodiesel manufacturers. However, intensive energy consumption in the trans-esterification process during the UCO biodiesel production has significantly compromised the carbon reduction potentials and increased the cost of the UCO biodiesel. Moreover, the yield of biodiesel is only ∼90% and the remaining ∼10% feedstock is wasted as by-product glycerol. Direct use of UCO in diesel engines is a way to maximize its carbon saving potentials.

Lubricating oil takes all of the NEDC test cycle time to reach 90°C. Hence, this gives high friction losses throughout the test cycle, which leads to a significant increase in the fuel consumption. In real world driving, particularly in congested traffic, it is shown that lube oil warm-up is even slower than in the NEDC. Euro 1, 2 and 4 Ford Mondeo water and oil warm up rates in real world urban driving were determined and shown to be comparable with the results of Kunze et al. (2) for a BMW on the NEDC. This paper explores the use of forced convective heat exchange between the cooling water and the lube oil during the warm-up period. A technique of a step warm-up of the engine at 32 Nm at 2000 rpm (35% of peak power) was used and the engine lube oil and water temperature monitored. It was shown that the heat exchanger results in an increase in lube oil temperature by 4°C, which increased to 10°C if enhanced heat transfer to the water was used from an exhaust port heat exchanger.

Exhaust emissions were measured under real world urban driving conditions using a set of in-vehicle FTIR emission measurement system, which is able to measure 65 emission components simultaneously at a rate of 0.5 Hz. The test vehicle was a EURO 2 emission compliant SI car equipped with real time fuel consumption measurement and temperature measurement along the exhaust pipe across the catalyst allowing the matching of thermal characteristics to emission profiles and monitor fuel consumption. The temperature profile indicated that the light-off of the catalyst took about 150∼200 seconds. The warm up of the lubricating oil and coolant water required a longer time than the catalyst did. The impact of ambient temperatures on lubricating oil and coolant water warm ups was greater than that on the light-off of the catalyst. The heat loss and energy balance were calculated during the whole cycle period. The influence of cold start on fuel consumption was investigated.

A rapeseed methyl ester biodiesel RMEB100 was tested on a heavy duty DI diesel engine under steady state conditions. The combustion performance and exhaust emissions were measured and compared to a standard petroleum derived diesel fuel. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser Engine, with emission compliance of EURO 2, fitted with an oxidation catalyst. The exhaust samples were taken both upstream and downstream of the catalyst. Particulates were collected and analysed for VOF, carbon and ash. A MEXA7100 gas analysis system was used for legislated gas analysis such as CO, CO2, NOx and total hydrocarbons. A FTIR analysis system was deployed for gaseous hydrocarbon speciation, which is capable of speciating up to 65 species. The results showed a significant reduction in total particulate mass, particulate VOF, CO, THC and aldehydes when using RMEB100.

An investigation was conducted into particulate PAH emissions from a heavy duty DI diesel engine using; a typical diesel fuel, 100% methyl ester derived from waste cooking oils, and 100% rapeseed oil supplied as fresh cooking oil. This study quantifies the particulate PAH levels emitted at two steady state load conditions, with comparison of the oxidation catalyst efficiency for the main species identified. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser engine, with emission compliance of EURO 2. Particulate samples were also analysed for VOF and carbon content. Both biofuels resulted in reductions in the most abundant particulate PAH species, particularly at the lower load condition. Larger species such as Benzo(a)anthracene, chrysene, benzo(b)fluoranthene and benzo (k)fluoranthene were detectable for all fuels upstream of the catalyst but were oxidized to near or below detection limits downstream of the catalyst.

A commercial on-board exhaust emissions measurement system, the Horiba OBS-1300, was evaluated in a series of chassis dynamometer test trails. A EURO 1 (petrol) SI passenger car, operated under normal and rich combustion conditions, and a combination of static and transient sampling provided a wide range of measurement conditions for the evaluation exercise. The chassis dynamometer facility incorporated an ‘industry standard’ measurement system comprising MEXA-7400 gas analyzer and CVS bag sampling system which were used as ‘benchmarks’ for the evaluation of both OBS-1300 component (exhaust flow meter and species analyzer) measurements and ‘daughter’ emission measurements for regulated gas-phase species (CO, CO2, HC and NOx). Trials demonstrated very good to reasonable agreement for exhaust flow and CO, CO2 and HC concentration measurements during static (R2 ≈ 0.97, 0.99, 0.99 and 0.97, respectively) and transient (R2 ≈ 0.88, 0.96, 0.95 and 0.86, respectively) testing.

Rape oil, as used in fresh cooking oil (FCO), and the methyl ester derived from waste cooking oil (WCOB100) were tested as 100% biofuels (B100) on a heavy duty DI diesel engine under steady state conditions. The exhaust emissions were measured and compared to those for conventional low sulphur (<50ppm) diesel fuel. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Euro2 Phaser Engine, fitted with an oxidation catalyst. The engine out gaseous emissions results for WCOB100 showed a large decrease in CO and HC emissions, but a small increase in NOx emissions compared to diesel. However, for FCO the CO and HC increased relative to WCOB100 and CO was higher than for diesel, indicating deterioration in fuel/air mixing. The particulate matter (PM) emissions for WCOB100 were similar to those for diesel at the 23kw condition, but greatly reduced at 47kw. The FCO produced higher engine out PM at both power conditions due to a higher volatile organic fraction (VOF).

EURO 1, 2 3 and 4 SI (Spark Ignition) Ford Mondeo passenger cars were compared for their real world cold start emissions using an on-board FTIR (Fourier Transform Infrared) exhaust emission measurement system. The FTIR system can measure up to 65 species including both regulated and non-regulated exhaust pollutants at a rate of 0.5 Hz. The driving parameters such as speed, fuel consumption and air/fuel ratio were logged. The coolant water, lube oil and exhaust temperatures were also recorded. A typical urban driving cycle including a loop and a section of straight road was used for the comparison test as it was similar to the legislative ECE15 urban driving cycle. Exhaust emissions were calculated for the whole journey average and compared to EU legislation. The cold start transient emissions were also investigated as a separate parameter and this was where there was the greatest difference between the four vehicles.

Aldehydes and other Volatile Organic compounds (VOC) are assessed under cold start and steady state conditions using a Perkins Phaser 6 litre diesel engine. A comparison is made between petroleum diesel fuel (PD), 100% biodiesel (WME) and 100% rapeseed oil (RSO). A Temet FTIR was used to determine aldehydes including formaldehyde, acetaldehyde and acrolein. The diesel engine was cold started at room temperature using a step start up procedure that kept the power output constant at two steady state conditions: 23kW and 47kW. Very little difference was observed between petroleum diesel and biodiesel aldehyde emissions at either steady state conditions or during cold start. There was, however, an increase in aldehydes at steady state for rapeseed oil, particularly at low load, but only for from ∼10ppm to 25 ppm for formaldehyde (i.e. 0.12g/kWh to 0.37g/kWh). During cold start conditions, the emissions were significantly higher for rapeseed oil than for petroleum diesel.

This work investigates the heating of unprocessed rapeseed oil as a means to improve fuel delivery by reducing the fuel viscosity, and to assess the effects on combustion performance. The results show that a simple low power heater with thermal insulation around the fuel line and pump can effectively raise the operational fuel temperature at delivery to the pump. The results show that even with a moderate temperature increase, the fuel flow limitations with rapeseed oil are reduced and the legislated gaseous emissions are reduced at steady state conditions. As one of the main reasons for the conversion of straight oils to the methyl ester, ie biodiesel, is to reduce the viscosity, this work shows that heating the oil can have a similar effect. An emissions benefit is observed with biodiesel compared to rapeseed oil but this is not large. There is also a significant greenhouse gas and cost benefit associated with straight vegetable oils.

A 10W-50 G4 synthetic lubricating oil (EULUBE oil) was tested on a heavy duty DI diesel engine under two steady state conditions. The exhaust emissions were measured and compared to a 10W-30 CF semi-synthetic lubricating oil. The EULUBE oil contained the friction reduction additive to improve the fuel economy. The engine used was a 6 cylinder, turbocharged, intercooled Perkins Phaser Engine, with emission compliance of EURO 2, fitted with an oxidation catalyst. The exhaust samples were taken both upstream and downstream of the catalyst. Gaseous and particulates emissions were measured. Particulate size distribution was measured using ELPI and SMPS. The particulate samples were analysed for VOF, carbon and ash. A MEXA7100 gas analysis system was used for legislated gas analysis such as CO, CO2, NOx and total hydrocarbons. The results showed a significant reduction by synthetic lubricating oil in gaseous hydrocarbon emissions, total particulate mass, particulate carbon and ash.

A Euro 2 SI (Spark Ignition) Mondeo was investigated for a fully warmed-up vehicle on a simple urban driving loop. Emissions were monitored using an on-board Horiba OBS (On-Board emission measurement System) 1300. 10 laps of a 0.6 km loop were driven by each driver and this involved 4 junctions per lap. Statistical analysis of 20 drivers was made over 27 repeat junction events for each driver. The statistical analysis of the data showed that for all drivers the CO₂, speed and throttle position were more typical Gaussian in their distribution. NOx and CO on the other hand were lognormal in their distribution. Acceleration, positive and negative throttle jerks (rate of change of throttle angle) were borderline Gaussian. HC (Hydrocarbon) emissions were not Gaussian and there was some evidence for a gamma distribution and for a lognormal distribution. Comparison of mean HC emissions between the drivers was therefore not reliable.

A method of cleaning lubricating oil on line was investigated using a fine bypass particulate filter followed by an infra red heater. Two bypass filter sizes of 6 and 1 micron were investigated, both filter sizes were effective but the one micron filter had the greatest benefit. This was tested on two nominally identical EURO 1 emissions compliance refuse trucks, fitted with Perkins Phazer 210Ti 6 litre turbocharged intercooled engines and coded as RT320 and RT321. These vehicles had emissions characteristics that were significantly different, in spite of their similar age and total mileage. RT321 showed an apparent heavier black smoke than RT320. Comparison was made with the emissions on the same vehicles and engines with and without the on-line bypass oil recycler. Engine exhaust emissions were measured about every 400 miles. Both vehicles started the test with an oil drain and fresh lubricating oil.

A method of cleaning lubricating oil on line was investigated using a fine bypass particulate filter followed by an infra red heater. Two bypass filter sizes of 6 and 1 micron were investigated, both filter sizes were effective but the one micron filter had the greatest benefit. This was tested on two nominally identical EURO 1 emissions compliance refuse trucks, fitted with Perkins Phazer 210Ti 6 litre turbocharged intercooled engines and coded as RT320 and RT321. These vehicles had lubricating oil deterioration and emissions characteristics that were significantly different, in spite of their similar age and total mileage. RT321 showed an apparent heavier black smoke than RT320. Comparison was made with the oil quality and fuel and lubricating oil consumption on the same vehicles and engines with and without the on-line bypass oil recycler. Engine oils were sampled and analysed about every 400 miles. Both vehicles started the test with an oil drain and fresh lubricating oil.

A method of cleaning lubricating oil on line was investigated using a fine bypass particulate filter followed by an infra red heater. Two bypass filter sizes of 6 and 1 micron were investigated, both filter sizes were effective but the one micron filter had the greatest benefit. This was tested on two nominally identical EURO 2 emissions compliance single decker buses, fitted with Cummins 6 cylinder 8.3 litre turbocharged intercooled engines and coded as Bus 4063 and 4070. These vehicles had emissions characteristics that were significantly different, in spite of their similar age and total mileage. Bus 4063 showed an apparent deterioration on emissions with time while Bus 4070 showed a stabilised trend on emissions with time for their baseline tests without the recycler fitted. Comparison was made with the emissions on the same vehicles and engines with and without the on-line bypass oil recycler. Engine exhaust emissions were measured about every 2000 miles.