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Journal Article

Review of Prior Studies of Fuel Effects on Vehicle Emissions

2009-04-20
2009-01-1181
A literature review was conducted to survey recent research on the effects of fuel properties on exhaust emissions from gasoline and diesel vehicles, on-road and off-road. Most of the literature has been published in SAE papers, although data have also been reported in other journals and government reports. A full report and database are available from the Coordinating Research Council (www.crcao.org). The review identified areas of agreement and disagreement in the literature and evaluated the adequacy of experimental design and analysis of results. Areas where additional research would be helpful in defining fuel effects are also identified. In many of the research programs carried out to evaluate the effect of new blendstocks, the fuel components were splash blended in fully formulated fuels. This approach makes it extremely difficult to determine the exact cause of the emissions benefit or debit.
Journal Article

Experimental Investigation of Intake Condition and Group-Hole Nozzle Effects on Fuel Economy and Combustion Noise for Stoichiometric Diesel Combustion in an HSDI Diesel Engine

2009-04-20
2009-01-1123
The goal of this research is to investigate the physical parameters of stoichiometric operation of a diesel engine under a light load operating condition (6∼7 bar IMEP). This paper focuses on improving the fuel efficiency of stoichiometric operation, for which a fuel consumption penalty relative to standard diesel combustion was found to be 7% from a previous study. The objective is to keep NOx and soot emissions at reasonable levels such that a 3-way catalyst and DPF can be used in an aftertreatment combination to meet 2010 emissions regulation. The effects of intake conditions and the use of group-hole injector nozzles (GHN) on fuel consumption of stoichiometric diesel operation were investigated. Throttled intake conditions exhibited about a 30% fuel penalty compared to the best fuel economy case of high boost/EGR intake conditions. The higher CO emissions of throttled intake cases lead to the poor fuel economy.
Journal Article

Development of Vehicle HMI Module Using Model-Based Design and RCP

2009-04-20
2009-01-1415
LCDs are effective to display abundant information in a compact space. Therefore, the use of TFT or DOT metric displays in dashboard instrument display is getting popular in recent years. However, it is important issue for car makers how to let users know information about vehicle functions or outside environment and manage plentiful information. In this paper, the Rapid Control Prototyping (RCP) tool is proposed to design and standardize HMI logic associated with display contents in TFT or dot type LCD applied to an instrument cluster. In addition, it is possible to estimate HMI logic in advance by using this RCP. By this process, we can minimize the design and validation time of the vehicle specific HMI logic and improve the quality. As a result, we can dramatically reduce the total period of developing an instrument cluster.
Journal Article

Parametric Studies of the Impact of Turbocharging on Gasoline Engine Downsizing

2009-04-20
2009-01-1472
The internal combustion engine and associated powertrain are likely to remain the mainstay of mobility over the next twenty years and to remain a significant portion of the portfolio of technologies employed over a much longer period of time. Efficient combustion of all fuels (petroleum based or alternative) requires copious amounts of air particularly with downsized engines. Turbocharging technology thus becomes an even more critical part of reducing both global warming gas and urban pollutant emissions from IC engines. Gasoline engine downsizing and turbocharging have been shown to improve fuel economy by ∼20% in production vehicles. In addition to data over a wide range of engines/vehicles, the results of a simple analysis done on vehicles/engines/drive cycles are presented to show the benefits of turbocharging and downsizing in a parametric variation of downsizing in combination with other technologies.
Journal Article

Influence of Diesel Injection Parameters on End-of-Injection Liquid Length Recession

2009-04-20
2009-01-1356
Diesel injection parameters effect on liquid-phase diesel spray penetration after the end-of-injection (EOI) is investigated in a constant-volume chamber over a range of ambient and injector conditions typical of a diesel engine. Our past work showed that the maximum liquid penetration length of a diesel spray may recede towards the injector after EOI at some conditions. Analysis employing a transient jet entrainment model showed that increased fuel-ambient mixing occurs during the fuel-injection-rate ramp-down as increased ambient-entrainment rates progress downstream (i.e. the entrainment wave), permitting complete fuel vaporization at distances closer to the injector than the quasi-steady liquid length. To clarify the liquid-length recession process, in this study we report Mie-scatter imaging results near EOI over a range of injection pressure, nozzle size, fuel type, and rate-of-injection shape. We then use a transient jet entrainment model for detailed analysis.
Journal Article

Analysis of the Correlation Between Engine-Out Particulates and Local Φ in the Lift-Off Region of a Heavy Duty Diesel Engine Using Raman Spectroscopy

2009-04-20
2009-01-1357
The local equivalence ratio, Φ, was measured in fuel jets using laser-induced spontaneous Raman scattering in an optical heavy duty diesel engine. The measurements were performed at 1200 rpm and quarter load (6 bar IMEP). The objective was to study factors influencing soot formation, such as gas entrainment and lift-off position, and to find correlations with engine-out particulate matter (PM) levels. The effects of nozzle hole size, injection pressure, inlet oxygen concentration, and ambient density at TDC were studied. The position of the lift–off region was determined from OH chemiluminescence images of the flame. The liquid penetration length was measured with Mie scattering to ensure that the Raman measurement was performed in the gaseous part of the spray. The local Φ value was successfully measured inside a fuel jet. A surprisingly low correlation coefficient between engine-out PM and the local Φ in the reaction zone were observed.
Journal Article

Exhaust Valve & Valve Seat Insert – Development for an Industrial LPG Application

2009-05-13
2009-01-1602
Automotive engines are regularly utilized in the material handling market where LPG is often the primary fuel used. When compared to gasoline, the use of gaseous fuels (LPG and CNG) as well as alcohol based fuels, often result in significant increases in valve seat insert (VSI) and valve face wear. This phenomenon is widely recognized and the engine manufacturer is tasked to identify and incorporate appropriate valvetrain material and design features that can meet the ever increasing life expectations of the end-user. Alternate materials are often developed based on laboratory testing – testing that may not represent real world usage. The ultimate goal of the product engineer is to utilize accelerated lab test procedures that can be correlated to field life and field failure mechanisms, and then select appropriate materials/design features that meet the targeted life requirements.
Journal Article

Reconstruction of Time-Resolved Vehicle Emissions Measurements by Deconvolution

2009-04-20
2009-01-1513
A thorough understanding of vehicle exhaust aftertreatment system performance requires time-resolved emissions measurements that accurately follow driving transients, and that are correctly time-aligned with exhaust temperature and flow measurements. The transient response of conventional gas analyzers is characterized by both a time delay and an attenuation of high-frequency signal components. The distortion that this imposes on transient emissions measurements causes significant errors in instantaneous calculations of aftertreatment system efficiency, and thus in modal mass analysis. This creates difficulties in mathematical modeling of emissions system performance and in optimization of powertrain control strategies, leading to suboptimal aftertreatment system designs. A mathematical method is presented which improves the response time of emissions measurements. This begins with development of a model of gas transport and mixing within the sampling and measurement system.
Journal Article

Treasuri2/FE: A Tool for the FE Simulation of Sound Package Parts Fully Integrated in Nastran

2009-05-19
2009-01-2216
Porous materials are extensively used in the construction of automotive sound package parts, due to their intrinsic capability of dissipating energy through different mechanisms. The issue related to the optimization of sound package parts (in terms of weight, cost, performances) has led to the need of models suitable for the analysis of porous materials' dynamical behavior and for this, along the years, several analytical and numerical models were proposed, all based on the system of equations initially developed by Biot. In particular, since about 10 years, FE implementations of Biot's system of equations have been available in commercial software programs but their application to sound package parts has been limited to a few isolated cases. This is due, partially at least, to the difficulty of smoothly integrating this type of analyses into the virtual NVH vehicle development.
Journal Article

Design of a Multi-Chamber Silencer for Turbocharger Noise

2009-05-19
2009-01-2048
A multi-chamber silencer is designed by a computational approach to suppress the turbocharger whoosh noise downstream of a compressor in an engine intake system. Due to the significant levels and the broadband nature of the source spanning over 1.5 – 3.5 kHz, three Helmholtz resonators are implemented in series. Each resonator consists of a chamber and a number of slots, which can be modeled as a cavity and neck, respectively. Their target resonance frequencies are tuned using Boundary Element Method to achieve an effective noise reduction over the entire frequency range of interest. The predicted transmission loss of the silencer is then compared with the experimental results from a prototype in an impedance tube setup. In view of the presence of rapid grazing flow, these silencers may be susceptible to whistle-noise generation. Hence, the prototype is also examined on a flow bench at varying flow rates to assess such flow-acoustic coupling.
Journal Article

Characterizing the Onset of Manual Transmission Gear Rattle Part I: Experimental Results

2009-05-19
2009-01-2063
The objective of this investigation is to characterize the ability of loose gears to resist rattle in a manual transmission driven by an internal combustion engine. A hemi-anechoic transmission dynamometer test cell with the capability to produce torsional oscillations is utilized to initiate gear rattle in a front wheel drive (FWD) manual transmission, for a matrix of operating loads and selected gear states. A signal processing technique is derived herein to identify onset of gear rattle resulting from a standardized set of measurements. Gear rattle was identified by a distinct change in noise and vibration measures, and correlated to gear oscillations by a computed quantity referred to as percent deviation in normalized gear speed. An angular acceleration rattle threshold is defined based upon loose gear inertia and drag torque. The effects of mean speed, mean and dynamic torque, and gear state on the occurrence of loose gear rattle are reported.
Journal Article

Identification and Robust Control of LPG Fuel Supply System

2009-04-20
2009-01-1025
This paper proposes a new returnless LPG fuel supply system designed to increase the efficiency of current LPG engines. With a conventional engine fuel supply system, the fuel pump is driven at a certain speed to pressurize the fuel to an excessive level, and excess fuel that is discharged from the fuel pump but not injected from the injector is returned to the fuel tank via a pressure regulator and a return line. This arrangement keeps the pressure in the fuel supply line at a constant level. Accordingly, during engine idling, fuel cut-off or other times when very little or no fuel is injected from the injector, nearly all the fuel discharged from the fuel pump is returned to the fuel tank via the pressure regulator and return line. Therefore, the energy (electric power) applied to drive the fuel pump is wastefully consumed. Moreover, returning a large amount of excess fuel to the fuel tank can raise the fuel temperature in the tank, causing the fuel to evaporate.
Journal Article

Advanced Control System of Variable Compression Ratio (VCR) Engine with Dual Piston Mechanism

2009-04-20
2009-01-1063
A dual piston Variable Compression Ratio (VCR) engine has been newly developed. This compact VCR system uses the inertia force and hydraulic pressure accompanying the reciprocating motion of the piston to raise and lower the outer piston and switches the compression ratio in two stages. For the torque characteristic enhancement and the knocking prevention when the compression ratio is being switched, it is necessary to carry out engine controls based on accurate compression ratio judgment. In order to accurately judge compression ratio switching timing, a control system employing the Hidden Markov Model (HMM) was used to analyze vibration generated during the compression ratio switching. Also, in order to realize smooth torque characteristics, an ignition timing control system that separately controls each cylinder and simultaneously performs knocking control was constructed.
Journal Article

Experimental Investigation with Cross Fluted Double-Pipe Suction Line Heat Exchanger to Enhance AC System Performance

2009-04-20
2009-01-0970
An experimental investigation has been carried out to quantify the performance enhancements with a suction line heat exchanger (SLHX) in an AC system. An off-the shelf double pipe cross fluted SLHX is used for this investigation. System level bench tests are conducted with an AC system from a 2008 MY mid-sized sedan. The cabin interior condition is held constant at 25°C and 50% RH. The dry bulb temperature for the engine compartment is varied from 25 to 45°C. The compressor speed is varied from 800 to 3000 rpm and the air velocity over the condenser is varied from 2 to 10 m/s. Based on the tests conducted on the AC system without and with SLHX, system performance (COP) has been improved by 7%. Additional tests have been planned with modified SLHX.
Journal Article

Research on the Influence of Bench Installation Conditions on Simulation of Engine Main Bearing Load

2009-06-15
2009-01-1978
The simulation of main bearing load plays an important role in engine multi-body dynamics simulation, seemingly influencing the simulation of strength, vibration and acoustics. It is necessary to conduct engine bench test to validate the result of simulation. More attention has been paid to the flexibility of engine blocks and crankshafts, but not on the installing conditions of engine test bench, such as the stiffness of mounts, the presence of the connecting flange and the elasticity of shaft coupling, which are easy to ignore. The work presented here focuses on the influence of bench installation conditions on the multi-body dynamics simulation of an engine. A flexible multi-body dynamics model of a 4100QB diesel engine is built by employing the modal synthesis technique in the software ADAMS. By comparing the simulation results of different models, the effects of the connecting flange, the stiffness of mounts and the elasticity of shaft coupling are discussed.
Journal Article

Herschel Heaters Control Modeling and Correlation

2009-07-12
2009-01-2348
Herschel and Planck satellites have recently undergone the thermal vacuum and thermal balance (TVTB) test which was performed in the ESA-ESTEC Large Space Simulator for Herschel and in Centre Spatial de Liège (CSL) for Planck. One of the specific targets of the Herschel test was the verification of the thermal stability of two HIFI units (required to be better than 3.10−4 °C/s) and of the Star Tracker mounting plate (required to be better than 2.5.10−3 °C/s), with particular attention on the performance of the relevant feedback control loops. Control system design and model predictions are presented and compared against the test results. Further discussion on the requirement verification is provided.
Journal Article

Comparative Configurations for Lunar Lander Habitation Volumes: 2005-2008

2009-07-12
2009-01-2366
This paper presents an overview of the progression of the contemplated candidate volumes for the Lunar Lander since the beginning of the Vision for Space Exploration in 2004. These sets of data encompass the 2005 Exploration Systems Architecture Study (ESAS), the 2006 Request for Information on the Constellation Lunar Lander, the 2007 Lander Design Analysis Cycle −1 (LDAC-1) and the 2008 Lunar Lander Development Study (LLDS). This data derives from Northrop Grumman Corporation analyses and design research. A key focus of this investigation is how well the lunar lander supports crew productivity.
Journal Article

Results of Multifunctional Condensing Heat Exchanger for Water Recovery Applications

2009-07-12
2009-01-2383
Humidity control within confined spaces is of great importance for current NASA environmental control systems and future exploration applications. The engineered multifunction surfaces (MFS) developed by ORBITEC is a technology that produces hydrophilic and antimicrobial surface properties on a variety of substrate materials. These properties combined with capillary geometry create the basis for a passive condensing heat exchanger (CHX) for applications in reduced gravity environments, eliminating the need for mechanical separators and particulate-based coatings. The technology may also be used to produce hydrophilic and biocidal surface properties on a range of materials for a variety of applications where bacteria and biofilms proliferate, and surface wetting is beneficial.
Journal Article

Sustained Salad Crop Production Requirements for Lunar Surface

2009-07-12
2009-01-2381
A long-duration lunar outpost will rely entirely upon imported or preserved foods to sustain the crew during early Lunar missions. Fresh, perishable foods (e.g. salad crops) would be consumed by the crew soon after delivery by the re-supply missions, and can provide a supplement to the diet rich in antioxidants (bioprotectants) that would serve as a countermeasure to radiation exposure. Although controlled environment research has been carried out on the growth of salad crops under a range of environmental conditions, there has been no demonstration of sustainable production in a flight-like system under conditions that might be encountered in space. Several fundamental challenges that must be overcome in order to achieve sustained salad crop production under the power, volume and mass constraints of early Lunar outposts include; growing multiple species, sustaining productivity through multiple plantings, and minimizing time for crew operations.
Journal Article

Data Abstraction Architecture for Monitoring and Control of Lunar Habitats

2009-07-12
2009-01-2465
A Lunar habitat will be highly sensored and generate large amounts of data or telemetry. For this data to be useful to humans monitoring these systems and to automated algorithms controlling these systems it will need to be converted into more abstract data. This abstracted data will reflect the trends, states and characteristics of the systems and their environments. Currently this data abstraction process is manual and ad hoc. We are developing a Data Abstraction Architecture (DAA) that allows engineers to design software processes that iteratively convert habitat data into higher and higher levels of abstraction. The DAA is a series of mathematical or logical transformations of telemetry data to provide appropriate inputs from a hardware system to a hardware system controller, system engineer, or crew. The DAA also formalizes the relationships between data and control and the relationships between the data themselves.
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