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A modular and scalable Dense Medium Plasma Water Purification Reactor was developed, which uses atmospheric-pressure electrical discharges under water to generate highly reactive species to break down organic contaminants and microorganisms. Key benefits of this novel technology include: (i) extremely high efficiency in both decontamination and disinfection; (ii) operating continuously at ambient temperature and pressure; (iii) reducing demands on the containment vessel; and (iv) requiring no consumables. This plasma based technology was developed to replace the catalytic reactor being used in the planned International Space Station Water Processor Assembly.

Humidity control within confined spaces is of great importance for existing NASA environmental control systems and Exploration applications. The Engineered Multifunction Surfaces (MFS) developed in this STTR Phase II form the foundation for a modular and scalable Distributed Humidity Control System (DHCS) while minimizing power, size and mass requirements. Key innovations of the MFS-based DHCS include passive humidity collection, control, and phase separation without moving parts, durable surface properties without particulate generation and accumulation, and the ability to scale up, or network in a distributed manner, a compact, modular device for Exploration applications including space suits, CEV, Rovers, Small and Transit Habitats and Large Habitats.

A Plasma Air Decontamination System (PADS) is being developed by ORBITEC for trace contaminant control in spacecraft cabin air, based on non-thermal, atmospheric pressure plasma discharges that generate various highly reactive species that can react with and break down trace air contaminants. It uses a simple and modular design, and may be scaled up or down to meet the requirements of different applications. The prototype PADS reactor has successfully demonstrated removal of ammonia and other selected volatile organic carbons from air, including acetone, ethylbenzene, methane, and methylene chloride. It has the potential to replace the existing high-temperature catalytic oxidizers.

The Biomass Production System, recently flown on the ISS for 73 days, demonstrated significant advancements in functional performance over previous systems for conducting plant science in microgravity. The Biomass Production System (BPS) was the first flight of a system with multiple, independently controlled, plant growth chambers. Each of four chambers was controlled separately with respect to temperature, humidity, light level, nutrient level, and CO2, and all were housed in a double Middeck locker-sized payload. During the mission, each of the subsystems performed within specification. This paper focuses on how the performance of the BPS hardware allowed successful completion of the preflight objectives.

The longest BPS ground test to-date was the BPS Mission Verification Test done to provide a high fidelity end-to-end system test of BPS hardware and operations. This test took place at Kennedy Space Center from 4/9/01 to 6/21/01. The BPS temperature and humidity control, atmospheric control, lighting, and nutrient delivery systems performed within specifications. Ambient temperature conditions for the test ranged from 22°C to 28°C. Temperature systems performed well over the full range of ambient conditions and temperature setpoints were maintained throughout the test. Humidity setpoints were maintained within specification under nominal conditions; however, drift in humidity was observed during high ambient temperatures with large plant load conditions, and during CO2 drawdowns. CO2 levels in the wheat chambers were within ± 10% of setpoint under nominal conditions. Several automated CO2 drawdowns and CO2 cylinder changeouts were successfully completed.

The Advanced Animal Habitat (AAH) and Plant Research Unit (PRU) are two major components of the Space Station Biological Research Project (SSBRP). These two habitats are currently under development by Orbital Technologies Corporation (ORBITEC). Science Evaluation Units (SEUs) have been developed for each of these habitats to allow investigators to plan and test flight experiments on the ground using hardware that is functionally similar to the flight versions of the AAH and PRU. The SEUs also contain key functionality that makes them excellent science tools for general laboratory experiments that are not related to flight experiments.

The Advanced Animal Habitat (AAH) represents the next generation of Space Station based animal research facilities. Care has been taken to protect the ISS crew from exposure to the hazardous biological materials contained within the AAH. These materials include rat feces, urine, dander, and odor. The approach to containing biological materials relies on collecting the solid and liquid waste, providing physical barriers between the waste and the crew environment, maintaining negative pressure within the specimen environment with respect to the crew environment, and providing odor filtration of air exchanged between the specimen and crew environments. These protections will be in place during all modes of AAH operation.

Unique challenges arise during the design of temperature and humidity control systems (THCS) for use in microgravity. The design of the Plant Research Unit’s (PRU) THCS builds on the experience gained during the Biomass Production System (BPS) project and extends the understanding of the critical design variables and necessary technical advancements to allow for longer on-orbit operation. Previous systems have been limited by loss of prime, clogging in the porous plates and component reliability. Design of THCSs for long-duration space flight experiments requires the mitigation of these issues as well as a complete understanding of the relevant design variables. In addition to the normal design variables (e.g. mass, power, volume), a complex and interdependent relationship exists between the THCS variables including operational temperature range, operational humidity range, required humidity condensation rate and system air flow.