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We present a new interval-based formulation for the static analysis of plane stress/strain problems with uncertain parameters in load, material and geometry. We exploit the Interval Finite Element Method (IFEM) to model uncertainties in the system. Overestimation due to dependency among interval variables is reduced using a new decomposition strategy for the structural stiffness matrix and the nodal equivalent load vector. Primary and derived quantities follow from minimization of the total energy and they are solved simultaneously and with the same accuracy by means of Lagrangian multipliers. Two different element assembly strategies are introduced in the formulation: one is Element-by-Element, and the other resembles conventional assembly. In addition, we implement a new variant of the interval iterative enclosure method to obtain outer and inner solutions. Numerical examples show that the proposed interval approach guarantees to enclose the exact system response.

Power-split hybrid-electric vehicles (HEVs) employ two power paths between the internal combustion (IC) engine and the driven wheels routed through gearing and electric machines (EMs) composing an electrically variable transmission (EVT). The EVT allows IC engine control such that rotational speed can be independent of vehicle speed at all times. By breaking the rigid mechanical connection between the IC engine and the driven wheels, the EVT allows the IC engine to operate in the most efficient region of its characteristic brake specific fuel consumption (BSFC) map. If the most efficient IC engine operating point produces more power than is requested by the driver, the excess IC engine power can be stored in the energy storage system (ESS) and used later. Conversely, if the most efficient IC engine operating point does not meet the power request of the driver, the ESS delivers the difference to the wheels through the EMs.

This paper presents a comparative analysis of two different power-split hybrid-electric vehicle (HEV) powertrains using backward-looking simulations. Compared are the front-wheel drive (FWD) Toyota Hybrid System II (THS-II) and the FWD General Motors Allison Hybrid System II (GM AHS-II). The Toyota system employs a one-mode electrically variable transmission (EVT), while the GM system employs a two-mode EVT. Both powertrains are modeled with the same assumed mid-size sedan chassis parameters. Each design employs their native internal combustion (IC) engine because the transmission's characteristic ratios are designed for the respective brake specific fuel consumption (BSFC) maps. Due to the similarities (e.g., power, torque, displacement, and thermal efficiency) between the two IC engines, their fuel consumption and performance differences are neglected in this comparison.

General Motors has introduced a Two-Mode Transmission (2-MT) that provides significant improvements over the Toyota THS-II transmission. These improvements are achieved by employing additional planetaries with clutches and brakes to switch from a Mode-1 to Mode-2 as vehicle speed increases. In addition the 2-MT has four fixed-gear ratios that provide for a purely mechanical energy path from the IC engine to the driven wheels with the electric machines also able to provide additional driving torque. The purpose of this present paper is to extend the methodology in a previous paper [1] to include the 2-MT, thereby presenting an analytic foundation for its operation. The main contribution in this analysis is in the definition of dimensionless separation factors, defined in each mode that govern the power split between the parallel mechanical and electrical energy paths from the IC engine to the driven wheels.

This paper looks at a method for decomposing a manufactured product into what is called an “activity space.” The method uses an activity based costing scheme to structure the model and organize the information. It is discussed how the activity space is used to perform sustainability assessments of a manufactured product and the manufacturing process from different viewpoints and perspectives. The way in which the activity space is used to perform an assessment from several viewpoints is discussed.

This paper presents a study of the effects of anti-lock brakes on a vehicle with cable-type brakes with respect to stopping distance and vehicle control. While ABS is common on motorcycles and some hydraulic braking systems for mopeds, little research has been done on the use of anti-locks for low-powered vehicles using non-hydraulic brakes. A bicycle with cable-type brakes has been retrofitted with an active ABS. Experiments were carried out to compare the braking distance when the ABS was activated and deactivated. The study found that ABS did not sacrifice braking distance while improving vehicle control.

In this paper, we describe our work and experiences with integrating environmental and economic performance monitoring in a production facility of Interface Flooring Systems, Inc. The objective of the work is to create a ‘dashboard’ that integrates environmental and economic monitoring and assessment of manufacturing processes, and provides engineers and managers an easy to use tool for obtaining valid, comparable assessment results that can be used to direct attention towards necessary changes. To this purpose, we build upon existing and familiar cost management principles, in particular Activity-Based Costing and Management (ABC&ABM), and we extend those into environmental management in order to obtain a combined economic and environmental performance measurement framework (called Activity-Based Cost and Environmental Management).

“Dither” control recently has been experimentally demonstrated to be an effective means to suppress and prevent rotor mode disc brake squeal. Dither control employs a control effort at a frequency higher, oftentimes significantly higher, than the disturbance to be controlled. The control actuator used for the work presented in this paper is a piezoelectric stack actuator located within the piston of a floating caliper brake. The actuator is driven in open-loop control at a frequency greater than the squeal frequency. This actuator configuration and drive signal produces a small fluctuation about the mean clamping force of the brake. The control exhibits a threshold behavior, where complete suppression of brake squeal is achieved once the control effort exceeds a threshold value. This paper examines the dependency of the threshold effort upon the frequency of the dither control signal, applied to the suppression of a 5.6 kHz rotor squeal mode.

Automotive brake squeal is a problem that has plagued the automotive industry for years. Many noise cancellation techniques have been published. One such technique is the use of an external dither signal, that has been shown to suppress automotive disc brake squeal in experiments with a brake dynamometer, but the effect of this control on the system's braking torque has yet to be determined. By imposing a high frequency disturbance normally into the brake pad, squeal is suppressed. There are many studies that lead to the conclusion of a lower effective braking torque due to the high frequency dither control signal. Under the assumption of Hertzian contact stiffness it has been speculated that the loss in braking torque is due to a lowering of the average normal force. There has also been work done that proves that the application of a dither signal in the normal direction eliminates the ‘stick-slip’ oscillation that causes brake squeal by an effective decrease in the friction force.

This presentation is an assessment of the turbulence-stress scale-similarity in an IC engine, which is used for modeling subgrid dissipation in LES. Residual stresses and Leonard stresses were computed after applying progressively smaller spatial filters to measured and simulated velocity distributions. The velocity was measured in the TCC-II engine using planar and stereo PIV taken in three different planes and with three different spatial resolutions, thus yielding two and three velocity components, respectively. Comparisons are made between the stresses computed from the measured velocity and stress computed from the LES resolved-scale velocity from an LES simulation. The results present the degree of similarity between the residual stresses and the Leonard stresses at adjacent scales. The specified filters are systematically reduced in size to the resolution limits of the measurements and simulation.

Cutter runout has been a target for monitoring and control of machining processes in view of the constraint it places on the achievable productivity. Off-line metrology based on various displacement probes such as dial indicators or proximity sensors provides information regarding the runout characteristics in a non-cutting state. However, during the actual process of machining off-line calibrations often become irrelevant since the cutting parameters and machining configuration significantly affect the behavior of runout. This paper presents a methodology of in-process identification of cutter runout in end milling based on the analysis of cutting forces. The presence of cutter runout generates cutting force components at one spindle frequency above and below the tooth passing frequency.

Hybrid-electric powertrains for passenger vehicles and light trucks are generally being designed with two different configurations described as follows: The Toyota Hybrid System, THS-II, implemented in the 2004 Prius, the Lexus 400-H, and the Ford Hybrid Escape, is a power-split approach involving two electric machines and an internal combustion engine (ICE) mechanically coupled by a three-shaft planetary gear train. The second leading approach is a parallel hybrid-electric powertrain that generally includes a single electric machine and an ICE with a mating multi-ratio transmission. These parallel configurations are further divided as weak parallel and strong parallel. Honda uses a weak parallel powertrain in their Insight and Hybrid Civic. At Georgia Tech a strong (full), split-parallel hybrid powertrain has been implemented in a Ford Explorer. The vehicle is referred to as the Model GT.

Test methods and data acquisition system specifications are described for measurements of the energy consumption of the control system of a servo-pump continuously variable transmission (CVT). Dynamic measurements of the power consumption of the servo-pump CVT control system show that the control system draws approximately 18.9 W-hrs of electrical energy over the HWFET cycle and 13.6 W-hrs over the 505 cycle. Sample results are presented of the dynamic power consumption of the servo-pump system under drive cycle conditions. Steady state measurements of the control power draw of the servo-pump CVT show a peak power consumption of 271 W, including lubrication power. The drive-cycle averaged and steady state energy consumption of the servo-pump CVT are compared to conventional CVT pump technologies.

A hybrid electric vehicle (HEV) simulation has been developed for an electric-assist parallel configuration vehicle, at the University of Tennessee, Knoxville. The model was developed in MATLAB/SIMULINK using ADVISOR, a HEV simulation model developed by the National Renewable Energy Laboratory. The Neon simulation model implements a power control strategy using throttle position as the primary input. It incorporates other features of HEV power control such as battery regeneration and regenerative braking. A practical way of battery modeling is incorporated into this model. The model also simulates the vehicle operation as a pure electric vehicle (EV) or as a conventional vehicle (heat engine only). By using the Neon model, the performance of the vehicle has been analyzed using parametric analysis of the vehicle components and power control parameters. Recommendations are given for improving the design based on the simulation results.

This paper presents a detailed design study and associated considerations supporting the development of high-performance plug-in hybrid electric vehicles (PHEVs). Due to increasingly strict governmental regulations and increased consumer demand, automotive manufacturers have been tasked with the reduction of fuel consumption and greenhouse gas (GHG) emissions. PHEV powertrains can provide a needed balance in terms of fuel economy and vehicle performance by exploiting regenerative braking, pure electric vehicle operation, engine load-point shifting, and power-enhancing hybrid traction modes. Thus, properly designed PHEV powertrains can reduce fuel consumption while increasing vehicle utility and performance.

We propose a novel Split Ring Resonator (SRR) metamaterial capable of achieving a total (or complete) bandgap in the material’s band structure, thereby reflecting airborne and structure-borne noise in a targeted frequency range. Electric Vehicles (EVs) experience tonal excitation arising from switching frequencies associated with motors and inverters, which can significantly affect occupant perception of vehicle quality. Recently proposed metamaterial designs reflect airborne noise and structure-borne transverse waves over a band of frequencies, but do not address structure-borne longitudinal waves in the same band. To achieve isolation of acoustic, transverse, and longitudinal elastic waves associated with tonal frequencies, we propose a metamaterial super cell with transverse and longitudinal resonant frequencies falling in a total bandgap. We calculate the resonant frequencies and corresponding mode shapes using finite element (FE) modal analysis.

General Motors has recently developed a front-wheel drive version of its two planetary two-mode transmission (2-MT) for a hybrid-electric vehicle powertrain [1]. This newer transmission includes two planetary gears with two transfer clutches and two braking clutches. With activation of designated pairs of these four clutches, four fixed-gear ratios between the transmission's input shaft and output shaft are obtained. In addition, activation of specific individual clutches gives two modes of operation whereby the IC engine speed is decoupled from the vehicle velocity thus providing an electrical continuously variable transmission (ECVT). This present paper extends the power-split analysis in [2] by deriving a safe-operating region (SOR) in the plane of IC engine speed vs. vehicle velocity for the four fixed-gear and two ECVT modes. This SOR is bounded by the speed limitations of the 2-MT components. Similar results are presented for the Toyota Hybrid System II (THS-II) transmission.