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Training / Education

AS13100 and RM13004 Design and Process Failure Mode and Effects Analysis and Control Plans

2024-07-03
This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. In the Aerospace Industry there is a focus on Defect Prevention to ensure that quality goals are met. Failure Mode and Effects Analysis (PFMEA) and Control Plan activities are recognized as being one of the most effective, on the journey to Zero Defects. This two-day course is designed to explain the core tools of Design Failure Mode and Effects Analysis (DFMEA), Process Flow Diagrams, Process Failure Mode and Effects Analysis (PFMEA) and Control Plans as described in AS13100 and RM13004.
Technical Paper

Comparison and Evaluation of Performance, Combustion and Particle Emissions of Diesel and Gasoline in a Military Heavy Duty 720 kW CIDI Engine Applying EGR

2020-09-15
2020-01-2057
Investigating the impact of Gasoline fuel on diesel engine performance and emission is very important for military heavy- duty combat vehicles. Gasoline has great potential as alternative fuel due to rapid depletion of petroleum reserves and stringent emission legislations, under multi fuel strategy program for military heavy- duty combat vehicle. There is a known torque, horsepower and fuel economy penalty associated with the operation of a diesel engine with Gasoline fuel. On the other hand, experimental studies have suggested that Gasoline fuel has the potential for lowering exhaust emissions, especially NOx, CO, CO2, HC and particulate matter as compared to diesel fuel. Recent emission legislations also restrict the total number of nano particles emitted in addition to particulate matter, which has adverse health impact.
Technical Paper

Methodology and Results of Testing an Impact of F-34 Fuel on the Engine Reliability

2020-09-15
2020-01-2133
An application of the new kind of the fuel for the diesel engine requires to conduct the qualification tests of the engines powered by this his fuel which allow assessing an impact of fuel on the engine reliability. Such a qualification test of the piston and turbine engines of the aircraft stationed on the ground and land vehicles is described in the NATO standardisation agreement (STANAG) 4195 as the AEP-5 test. The methodology and selected results of the qualification tests of the SW-680 turbocharged multi-purpose diesel engine fuelled with F-34 fuel have been presented in this paper. A dynamometric stand with the SW-680 engine has been described. Based on the preliminary results of the investigation it has been found that a change in a type of the fuel from IZ-40 diesel fuel into F-34 kerosene-type one has reduced a maximum engine torque by about 4%. This has been primarily due to a lower fuel density of F-34 by about 3%.
Standard

Air Cycle Air Conditioning Systems for Air Vehicles

2019-08-20
CURRENT
AS4073B
This SAE Aerospace Standard (AS) defines the requirements for air cycle air conditioning systems used on military air vehicles for cooling, heating, ventilation, and moisture and contamination control. General recommendations for an air conditioning system, which may include an air cycle system as a cooling source, are included in MIL-E-18927E and JSSG-2009. Air cycle air conditioning systems include those components which condition high temperature and high pressure air for delivery to occupied and equipment compartments and to electrical and electronic equipment. This document is applicable to open and closed loop air cycle systems. Definitions are contained in Section 5 of this document.
Standard

AIRBORNE RECORDER FILE FORMAT

1992-01-01
CURRENT
ARINC657
This document defines the characteristics necessary to standardize the airborne recorder download file format in order to facilitate data import, transcription, and exchange. A standardized data format will reduce the variety of readout equipment required for airborne recorder data transcription. This document defines the detailed architecture of the Recorder Standard Output (RSO) file. The architecture is a tagged file structure within which many different files and their formats can be supported. The structure is necessary to support newer recording requirements for flight data, data link, audio, and image recording. This structure is intended for use with all civil recorders and should support use with military recorders.
Standard

IEEE-1394b for Military and Aerospace Vehicles - Applications Handbook

2019-08-12
CURRENT
AIR5654A
This Handbook is intended to accompany or incorporate AS5643, AS5643/1, AS5657, AS5706, and ARD5708. In addition, full understanding of this Handbook also requires knowledge of IEEE-1394-1995, IEEE-1394a, and IEEE-1394b standards. This Handbook contains detailed explanations and architecture analysis on AS5643, bus timing and scheduling considerations, system redundancy design considerations, suggestions on AS5643-based system configurations, cable selection guidance, and lessons learned on failure modes.
Journal Article

Threat Identification and Defense Control Selection for Embedded Systems

2020-08-18
Abstract Threat identification and security analysis have become mandatory steps in the engineering design process of high-assurance systems, where successful cyberattacks can lead to hazardous property damage or loss of lives. This article describes a novel approach to perform security analysis on embedded systems modeled at the architectural level. The tool, called Security Threat Evaluation and Mitigation (STEM), associates threats from the Common Attack Pattern Enumeration and Classification (CAPEC) library with components and connections and suggests potential defense patterns from the National Institute of Standards and Technology (NIST) Special Publication (SP) 800-53 security standard. This article also provides an illustrative example based on a drone package delivery system modeled in AADL.
Training / Education

New Mechanical Shifting Devices in Automotive Transmissions Web Seminar RePlay

Anytime
The Controllable Mechanical DiodeTM (CMD) is a new technology that improves fuel economy, mass and packaging in modern automatic transmissions. In this 40-minute course, participants will gain an understanding of the base construction, function and value of the new Controllable Mechanical DiodeTM innovation. Advantages of its use in new automatic transmissions will be explained along with examples of the CMD’s alignment to electrified transmissions.
Technical Paper

Challenging Power Density Requirements for Future Fighter APUs

1991-09-01
912177
Future fighters will require more compact, lighter weight, small gas turbine auxiliary power units (APUs) capable of faster starting, and operation, up to altitudes of 50,000 ft. The US Air Force is currently supporting an Advanced Components Auxiliary Power Unit (ACAPU) research program to demonstrate the technologies that will be required to accomplish projected secondary power requirements for these advanced fighters. The requirements of the ACAPU Program represent a challenging task requiring significant technical advancements over the current state-of-the-art, prominent among which are: Small high heat release high altitude airbreathing combustors. High temperature monolithic ceramic and metallic small turbines. Capability to operate, and transition from non-airbreathing to airbreathing modes. This paper discusses these challenging requirements and establishes technology paths to match and exceed the required goals.
Technical Paper

Future Military APU Requirements

1991-09-01
912176
Future tactical aircraft will have increased capabilities that will place greater demands on their secondary power systems. Added capabilities such as low observability or internal weapons storage are being planned for without significantly increasing the aircraft's size and weight. The power system must therefore have reduced volume, weight, and complexity, while also being more reliable and maintainable. The auxiliary power unit (APU) is a critical component that must be improved to upgrade the capabilities of the power system. Increasing the APU's power density is one important way for reducing the power system's size and weight. Increased power density, however, will require a power unit operating with higher gas generator temperatures, so this condition will be the major challenge for new APU designs.
Technical Paper

A Fast Running Loading Methodology for Ground Vehicle Underbody Blast Events

2018-04-03
2018-01-0620
A full-system, end-to-end blast modeling and simulation of vehicle underbody buried blast events typically includes detailed modeling of soil, high explosive (HE) charge and air. The complex computations involved in these simulations take days to just capture the initial 50-millisecond blast-off phase, and in some cases, even weeks. The single most intricate step in the buried blast event simulation is in the modeling of the explosive loading on the underbody structure from the blast products; it is also one of the most computationally expensive steps of the simulation. Therefore, there is significant interest in the modeling and simulation community to develop various methodologies for fast running tools to run full simulation events in quicker turnarounds of time.
Technical Paper

Navy Command Culture Assessments and Error Reduction in Aviation and Aviation Maintenance

2005-10-03
2005-01-3256
In 1996 a series of costly and preventable mishaps in Naval Aviation were determined to be the cause of dysfunctional cultures that existed within the mishap squadrons. Soon after, the Navy implemented a two-part process to root out dysfunctional cultures before they could cause further mishaps. The first step is for the squadron to complete a Climate Survey. The Climate Survey is an indicator of potential problems. The next step is for a trained Senior Naval Aviator to conduct a Culture Assessment of the squadron to accurately define the current culture of safety as well as any dysfunctional subcultures. Over the last five years, the Navy has saved $1.1 billion from the implementation of this program.1
Technical Paper

Computing Remaining Fatigue Life Under Incrementally Updated Loading Histories

2018-04-03
2018-01-0623
After manufacture, every military vehicle experiences a unique history of dynamic loads, depending on loads carried, missions completed, etc. Damage accumulates in vehicle structures and components accordingly, leading eventually to failures that can be difficult to anticipate, and to unpredictable consequences for mission objectives. The advent of simulation-based fatigue life prediction tools opens a path to Digital Twin based solutions for tracking damage, and for gaining control over vehicle reliability. An incremental damage updating feature has now been implemented in the Endurica CL fatigue solver with the aim of supporting such applications for elastomer components. The incremental updating feature is demonstrated via the example of a simple transmission mount component. The damage state of the mount is computed as it progresses towards failure under a series of typical loading histories.
Technical Paper

An Integrated Energy Management and Control Framework for Hybrid Military Vehicles based on Situational Awareness and Dynamic Reconfiguration

2022-03-29
2022-01-0349
As powertrain hybridization technologies are becoming popular, their application for heavy-duty military vehicles is drawing attention. An intelligent design and operation of the energy management system (EMS) is important to ensure that hybrid military vehicles can operate efficiently, simultaneously maximize fuel economy and minimize monetary cost, while successfully completing mission tasks. Furthermore, an integrated EMS framework is vital to ensure a functional vehicle power system (VPS) to survive through critical missions in a highly stochastic environment, when needed. This calls for situational awareness and dynamic system reconfiguration capabilities on-board of the military vehicle. This paper presents a new energy management and control (EMC) framework based on holistic situational awareness (SA) and dynamic reconfiguration of the VPS.
Technical Paper

Actively Articulated Wheeled Architectures for Autonomous Ground Vehicles - Opportunities and Challenges

2023-04-11
2023-01-0109
Traditional ground vehicle architectures comprise of a chassis connected via passive, semi-active, or active suspension systems to multiple ground wheels. Current design-optimizations of vehicle architectures for on-road applications have diminished their mobility and maneuverability in off-road settings. Autonomous Ground Vehicles (AGV) traversing off-road environments face numerous challenges concerning terrain roughness, soil hardness, uneven obstacle-filled terrain, and varying traction conditions. Numerous Active Articulated-Wheeled (AAW) vehicle architectures have emerged to permit AGVs to adapt to variable terrain conditions in various off-road application arenas (off-road, construction, mining, and space robotics). However, a comprehensive framework of AAW platforms for exploring various facets of system architecture/design, analysis (kinematics/dynamics), and control (motions/forces) remains challenging.
Technical Paper

On Simulating Sloshing in Vehicle Dynamics

2018-04-03
2018-01-1110
We present an approach in which we use simulation to capture the two-way coupling between the dynamics of a vehicle and that of a fluid that sloshes in a tank attached to the vehicle. The simulation is carried out in and builds on support provided by two modules: Chrono::FSI (Fluid-Solid Interaction) and Chrono::Vehicle. The dynamics of the fluid phase is governed by the mass and momentum (Navier-Stokes) equations, which are discretized in space via a Lagrangian approach called Smoothed Particle Hydrodynamics. The vehicle dynamics is the solution of a set of differential algebraic equations of motion. All equations are discretized in time via a half-implicit symplectic Euler method. This solution approach is general - it allows for fully three dimensional (3D) motion and nonlinear transients. We demonstrate the solution in conjunction with the simulation of a vehicle model that performs a constant radius turn and double lane change maneuver.
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