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Controlled Auto-Ignition (CAI) combustion, also known as HCCI or PCCI, has recently emerged as a viable alternative combustion process to the conventional spark ignition (SI) or compression ignition (CI) process for internal combustion (IC) engines, owing to its potential for high efficiency and extremely low emissions. One of the most effective and practical means of achieving CAI combustion in an engine is to retain or recycle the burnt gases. In order to understand better the effects of recycled burnt gases on CAI combustion, detailed analytical and experimental studies have been carried out. The analytical studies were performed using an engine simulation model with detailed chemical kinetics. The five effects of the recycled burned gases studied include: (1.) Charge heating effect: higher intake charge temperature due to hot burned gases; (2.) Dilution effect: the reduction of oxygen due to the presence of the burned gases; (3.)

A quantitative relationship between diesel soot oxidation rate and oxidation temperature and oxygen partial pressure was investigated by burning the diesel exhaust soot particles in a controlled flat flame supplied with methane/air/oxygen/nitrogen mixtures. The oxidation temperature and the oxygen partial pressure were controlled in the ranges of 1530 to 1820 K and 0.01 to 0.05 atm (1atm = 1.01325 bar) respectively. Soot particle size distribution measurements were achieved with transmission electron microscopy (TEM) for particle samples that were collected on copper grids at different positions along the flame centerline. Oxidation periods were determined by means of laser Doppler anemometry (LDA). The experimental results showed that the experimental oxidation rates fall between the values predicted by the Nagle and Strickland-Constable formula and those by the Lee formula.

In order to reduce emissions, size and manufacturing cost, integrated exhaust manifold become popular in gasoline engine, especially in three-cylinder engine. Moreover, due to shorter length, lighter weight, and less component connections, the exhaust manifold and hot end durability will improve apparently. In this work, an advanced cylinder head with integrated exhaust manifold is adopted in a three-cylinder turbo engine. Because of this integration characteristic, the gas retain in cylinder head longer and the temperature reach higher level than normal cylinder head, which will cause thermal fatigue failure more easily. To validate the exhaust manifold and hot end durability, series simulation and test validation work have been done. Firstly, overall steady state and transient temperature simulation was done for global model. For turbocharger, in order to simulate the outlet turbulent flow and 3d rotation, a code was compiled to define this 3d rotation.

An accurate prediction of residual burned gas within the combustion chamber is important to quantify for development of modern engines, especially so for those with internally recycled burned gases and HCCI operations. A wall-guided GDI engine has been fitted with an in-cylinder sampling probe attached to a fast response NDIR analyser to measure in-situ the cycle-by-cycle trapped residual gas. The results have been compared with a model which predicts the trapped residual gas fraction based on heat release rate calculated from the cylinder pressure data and other factors. The inlet and exhaust valve timings were varied to produce a range of Residual Gas Fraction (RGF) conditions and the results were compared between the actual measured CO2 values and those predicted by the model, which shows that the RGF value derived from the exhaust gas temperature and pressure measurement at EVC is consistently overestimated by 5% over those based on the CO2 concentrations.

The extraction of small quantities of gas and particulates from diesel engine cylinders allows time-resolved gas and particulate analysis to be performed outside the engine during a short window of a few degrees crank angle at any stage of the engine cycle. The paper describes the design features and operation of a high-speed, intermittent sampling valve for extracting in-cylinder gases and particulates from diesel engines at any selected instant of the combustion process. Various sampling valve configurations are outlined. Detailed analysis of gas flow through the valve and the performance of the electromagnetic actuator and plunger are given in order to facilitate the design of the sampling valve. Finally, examples of the uses of the sampling valve in a direct-injection diesel engine are provided. These demonstrate how gaseous emissions such as NOx, uHC, CO2, and particulate emissions can be sampled at any part of the combustion process and analysed.

In order to investigate feasibility of DME (Di-methyl ether) assisted gasoline CAI (controlled-auto ignition) combustion, direct DME injection is employed to act as the ignition source to trigger the auto-ignition combustion of premixed gasoline/air mixture with high temperature exhaust gas. Intake re-breathing valve strategy is adopted to obtain internal exhaust recirculation (EGR) that regulates heat release rate and ignitability of the premixed gasoline and air mixture. The effects of intake re-breathing valve timing and 2nd DME injection timing of different split injection ratios were investigated and discussed in terms of combustion characteristics, emission and efficiencies. The analyses showed that re-breathing intake valve timing had a large effect on the operation range of CAI combustion due to EGR and intake temperature variation.