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Technical Paper

Mechanical Property Optimization of Tamarind Fruit Fiber for Lightweight Structural Composites Applications

2021-10-01
2021-28-0270
Natural fibers are dominating many composite industries due to their unique properties such as reusability, biodegradability, and environmental safety. Tamarind fruit fiber (TFF) stands out among the various fruit fibers and has been discovered in large quantities being discarded from the food processing industries. However, many natural fibers are extracted from their sources, which results in deforestation and environmental degradation. As a result, in today's world, recycling waste into new useful products is the primary concern in any field of engineering. In light of this, the current study used TFF obtained from agro industries and processed into fibers, which were then mixed with an unsaturated polyester matrix to create a natural composite material. Furthermore, by considering process parameters and their levels for conducting experiments, an orthogonal array has been achieved using Taguchi's design approach.
Technical Paper

Machinability Studies on Wire Electrical Discharge Machining of Aluminium Based Metal Matrix Composite for Automotive Applications

2022-10-05
2022-28-0353
The advanced lifestyle demands materials that are light and robust, and aluminum and its alloys are commonly used in various engineering components due to their exceptional properties such as light weight, enhanced strength, and being economically affordable. Due to their superior mechanical properties, such as strength and flexibility, are commonly used in various industrial applications. Metal Matrix Composites (MMCs) are very essential materials used in several applications as they are more robust and harder than any conventional material. In this study, a metal matrix composite made of aluminum and Boron Nitride (BN) is investigated to analyze its various properties. The study is performed by using Wire Electrical Discharge Machining (WEDM). The three independent parameters of the composite are its pulse on time, peak current, and pulse off time. The study aims to analyze the effects of various process variables on the desired performance of the metal matrix composite.
Technical Paper

Development of Prediction Models for Spark Erosion Machining of SS304 Using Regression Analysis

2022-10-05
2022-28-0339
Stainless Steel 304 (SS304) is a nickel–chromium–based alloy that is regularly used in valves, refrigeration components, evaporators, and cryogenic containers due to its greater corrosion resistance, high ductility, and non-magnetic properties, as well as good weldability and formability. Multiple regression analysis was used to establish empirical relationships between process variables. Additionally, the established regression equations are employed to predict and compare experimental data. Due to the increasing demands for high-quality surface finishes and complex geometries, traditional methods are being replaced by non-conventional techniques such as wire EDM. This process, which emerged from the electrical discharge machining concept, mainly involves creating intricate components. WEDM results in a high degree of precision and excellent surface quality. Due to the complexity of WEDM, the processing parameters cannot be selected by using the trial-and-error method.
Technical Paper

Machinability Analysis of PH Stainless Steel with Uncoated and Textured Tool Inserts with Minimum Quantity Lubricants

2022-12-23
2022-28-0543
The alloy investigated in this research is Precipitation Hardened Stainless Steel (PHSS) 15-5, which provides good corrosion, high strength and hardness. 15-5 Stainless Steel is extensively employed in a variety of applications, including aero plane components, high-pressure corrosive environments that include valves, fasteners, shafts, fittings and gears. In this current exploration, an analysis of the machinability of PHSS is analyzed with textured inserts and the outcomes as compared to conventional inserts. To increase the machinability conditions, two distinct types of textures were produced on the rake face of the tool inserts and employed for this machining procedure utilizing a Wire Electric Discharge Machine (WEDM).The dimensions of the textures were cut on the trial-and-error method. Three different machining parameters with three different levels were chosen. Cutting Speed, feed rate and depth of cut were chosen as the input parameters.
Technical Paper

Investigations on the Effects of Chemical Treatment on Mechanical Properties of Thespesia Lampas Fiber Reinforced Composites for Automobile Applications

2023-11-10
2023-28-0121
In today's world, there is an increasing emphasis on the responsible use of fiber reinforced materials in the automobile applications, construction of buildings, machinery, and appliances as these materials are effectively reused, recycled, or disposed with minimum impact on the environment. As such, it has become mandatory to incorporate sustainable, environmental friendly and green concepts in the development of new materials and processes. The primary objective of this study is to manufacture composites using fibers obtained from Thespesia Lampas plants, which are known for their soft, long fibers that are commonly used in various domestic products. The composites are made by combining these fibers with a general purpose polyisocyanurate resin, and their potential applications in both domestic and commercial products are explored. To evaluate the properties of these composites, tests are conducted for tensile strength, flexure, and water absorption.
Technical Paper

Application of Optimization Technique on Spark Erosion Machining of AA 2014 Alloy for Aircraft Components

2023-11-10
2023-28-0146
Due to their various features, aluminum alloy can be used in various applications. These include aerospace, automotive, and electrical and thermal applications. Compared to structural steels, aluminum offers superior corrosion resistance and specific strength. Aluminum alloy known as AA 2014 exhibits various mechanical properties. These include its improved strength and weight ratio. It can also be used in military and aircraft applications. Aluminum alloy is commonly used in various engineering applications, such as the manufacturing of structures and aircraft components. Due to its corrosion resistance, it can be utilized in severe environmental environments. Different methods are used in unconventional ways to generate complicated forms of electrical components. One of these is wire electro-discharge machine (WEDM). This process involves making intricate shapes out of conductive materials.
Technical Paper

A Comparative Analysis on Corrosion Behavior on Precipitation Hardened Stainless Steel Weldments for Car Parts

2023-11-10
2023-28-0149
Precipitation Hardened Stainless Steel (PHSS) is one of the martensitic steels that possess exceptional strength and corrosion resistance. Because of its characteristics, this PHSS is exclusively adopted in numerous engineering uses such as nuclear, chemical and marine industries. Welding is one of the important methods of joining that helps to make weldments with better performance characteristics. Corrosion behaviour is one of the important characteristics that contribute hugely to marine and other corrosion-related environments and also this is the most common problem for most of the manufacturing industries. The goal of this study was to analyze the PHSS weldments’ corrosive behavior and compare it with that of the two commonly used welding processes, namely MIG and TIG. The corrosive properties of the weldments were evaluated using various mediums, such as nitric acid, ferric chloride, and Oxalic acid.
Technical Paper

Design and Investigation of Automatic Trash Collecting Machine for Industry

2023-11-10
2023-28-0179
Scrap collection from any location is handled with mortal interference in several places and companies which may be extremely harmful or even dangerous to humanity. The demand for robotization has risen rapidly in recent years, owing to cutting-edge technologies that minimize manpower and threat-taking training directly or indirectly. The main objective of the paper is to study, analyze, investigate the main contribution of waste collecting by workers while cleaning in the Mechanical Industry. In order to ensure the safety of the workers during cleaning we had implemented the Automatic Trash Collecting Machine in the industry. For Fabricating the Trash collecting Machine first we had analyzed the problem in the industry and then we had started the free hand sketch of Trash Collecting Machine. Then the design work of Automatic Trash Collecting Machine is done in the modeling software Catia V5. Then the material selection for our model has been done.
Technical Paper

Application of Taguchi Approach on Wire Electrical Discharge Machining of SS304 for Automotive Applications

2023-11-10
2023-28-0151
SS304 is a type of stainless steel that is well-known for its high ductility and resistance to corrosion; as a result, it is typically utilized in a variety of applications, such as the exhaust systems of automobiles and the springs that are used in seatbelts. Because of its qualities, it will eventually be employed in a variety of body parts, including fuel tanks and chassis, among other things. Due to its properties, SS304 is known to be incredibly difficult to machine using conventional methods. Through a wire electrical discharge machining process, it is easier to cut complex materials with high surface finishes. In this study, a study was conducted on the WEDM process parameters of SS304 to optimize its machining process. The study was carried out using the DoE approach, which involved planning the various experiments. The parameters of the process, such as the pulse on time, peak current, and off time, were analyzed to determine their performance.
Technical Paper

Investigational Analysis on Wire Electrical Discharge Machining of Aluminium Based Composites by Taguchi’s Method

2023-11-10
2023-28-0075
A wide range of engineering domains, such as aeronautical, automobiles, and marine, rely on the use of Metal Matrix Composites (MMC). Due to the excellent properties, such as hardness and strength, Aluminum base MMC are generally adopted in various uses. Due to the increasing number of reinforcement materials being added to the MMC, its properties are expected to improve. In this exploratory analysis, an effort was given to develop a new aluminium-based MMC. The analysis of the machinability of the composite was also performed. The process of creating a new MMC using a stir casting technique was carried out. It resulted in a better and more reinforced composite than its base materials. The reinforcement materials were fabricated using different weight combinations and process parameters, such as the temperature and duration required to stir. Due to the improved properties of the composite, the traditional machining method is not feasible for machining of these materials.
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