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Premixed Charge Compression Ignition (PCCI), a Low Temperature Combustion (LTC) strategy for diesel engines is of increasing interest due to its potential to simultaneously reduce soot and NOx emissions. However, the influence of mixture preparation on combustion phasing and heat release rate in LTC is not fully understood. In the present study, the influence of injection timing on mixture preparation, combustion and emissions in PCCI mode is investigated by experimental and computational methods. A sequential coupling approach of 3D CFD with a Stochastic Reactor Model (SRM) is used to simulate the PCCI engine. The SRM accounts for detailed chemical kinetics, convective heat transfer and turbulent micro-mixing. In this integrated approach, the temperature-equivalence ratio statistics obtained using KIVA 3V are mapped onto the stochastic particle ensemble used in the SRM.

Over 30 years ago, A. H. Vincent of Westland Helicopters demonstrated that if a structure is excited harmonically, the response at another position (at a fixed frequency) will trace a circle in the complex plane as a result of a dynamic stiffness modification between two points. As either the real or imaginary part of an introduced dynamic stiffness is varied from minus infinity to plus infinity, the structural or acoustic response on any position will map a circle in the complex plane. This paper reviews the basis for this little known principle for vibro-acoustics problems and illustrates the viability for a cantilevered plate example. The applicability of the method is then considered for strictly acoustic systems like intake and exhaust systems. Specifically, it is shown that the response traces a circle in the complex plane if either the real or imaginary parts of the source or termination impedance are varied from minus to plus infinity.

Micro-perforated (MPP) panels are acoustic absorbers that are non-combustible, acoustically tunable, lightweight, and environmentally friendly. In most cases, they are spaced from a wall, and that spacing determines the frequency range where the absorber performs well. The absorption is maximized when the particle velocity in the perforations is high. Accordingly, the absorber performs best when positioned approximately a quarter acoustic wavelength from the wall, and larger cavity depths improve the low frequency absorption. At multiples of one half acoustic wavelength, the absorption is minimal. Additionally, the absorption is minimal at low frequencies due to the limited cavity depth behind the MPP. By partitioning the backing cavity, the cavity depth can be strategically increased and varied. This will improve the absorption at low frequencies and can provide absorption over a wide frequency range.

Partial enclosures are commonly utilized to reduce the radiated noise from equipment. Often, enclosure openings are fitted with silencers or louvers to further reduce the noise emitted. In the past, the boundary element method (BEM) has been applied to predict the insertion loss of the airborne path with good agreement with measurement. However, an alteration at the opening requires a new model and additional computational time. In this paper, a transfer function method is proposed to reduce the time required to assess the effect of modifications to an enclosure. The proposed method requires that the impedance at openings be known. Additionally, transfer functions relating the sound pressure at one opening to the volume velocity at other openings must be measured or determined using simulation. It is assumed that openings are much smaller than an acoustic wavelength. The sound power from each opening is determined from the specific acoustic impedance and sound pressure at the opening.

It was demonstrated that a bypass duct similar to a Herschel- Quincke tube could be used to increase the transmission loss of mufflers at selected frequencies. In many cases, the duct can be short and thought of as a leak. It was shown that the optimal length and cross-sectional area could be determined by using a simple optimization technique known as the Vincent Circle. Most importantly, it was demonstrated that the attenuation at low frequencies could be improved by as much as 15 dB. To prove the concept, a muffler was designed and optimized using transfer matrix theory. Then, the optimized muffler was constructed and the transmission loss measured using the two-load method. The measured results compared well with prediction from transfer matrix theory. Boundary element simulation was then used to further study the attenuation mechanism.

Transmission loss (TL) is a good performance measure of mufflers since it represents the muffler's inherent capability of sound attenuation. There are several existing numerical methods, which have been widely used to calculate the TL from numerical simulation results, such as the four-pole and three-point methods. In this paper, a new approach is proposed to evaluate the transmission loss based on the reciprocal work identity. The proposed method does not assume plane wave propagation in the inlet and outlet ducts, and more importantly, does not explicitly apply the anechoic termination impedance at the outlet. As a result, it has the potential of extending TL computation above the plane wave cut-off frequency.

Helmholtz resonators are often used in the design of vehicle mufflers to target tonal noise at a few specific low frequencies generated by the engine. Due to the uncertainty of temperature variations and different engine speeds, multiple resonators may have to be built in series to cover a narrow band of frequencies. Double-tuned Helmholtz resonators (DTHR) normally consist of two chambers connected in series. Openings or necks are created by punching small slots into a thin-walled tube which provide a natural neck passage to the enclosing volume of the Helmholtz resonator. In this paper, numerical analyses using both the boundary element (BEM) and the finite element (FEM) methods are performed and simulation results are compared against one another. A typical real-world muffler configuration commonly used in passenger vehicles is used in a case study.

Intake, exhaust, and heating / air conditioning systems in automobiles consist of various common duct elements. Noise arises primarily due to the source and is attenuated using common elements like expansion chambers and resonators. This attenuation is straightforward to predict using plane wave simulation and more advanced numerical methods. However, flow noise is often an unexpected important noise source. Predictions require computer intensive analyses. To better understand the aeroacoustic sources in duct systems, a flow rig has been developed at the University of Kentucky. The flow rig consists of a blower, a silencer to attenuate blower noise, external noise sources, and then the test duct. The flow rig can be equipped with an anechoic termination to measure transmission loss or may be used to measure insertion loss directly. In the latter case, the sound power is measured from the pipe outlet inside of a hemi-anechoic chamber.

Transmissibility is the most common metric used for isolator characterization. However, engineers are becoming increasingly concerned about energy transmission through an isolator at high frequencies and how the compliance of the machine and foundation factor into the performance. In this paper, the transfer matrix approach for isolator characterization is first reviewed. Two methods are detailed for determining the transfer matrix of an isolator using finite element simulation. This is accomplished by determining either the mobility or impedance matrix for the isolator and then converting to a transfer matrix. It is shown that results are similar using either approach. In both cases, the isolator is first pre-loaded before the transfer matrix is determined. The approach to find isolator insertion loss is demonstrated for an isolator between two plates, and the effect of making changes to the structural impedance on the machine side of the isolator by adding ribs is examined.

Structure-borne inputs to hybrid FEA/SEA models could have significant effects on the model prediction accuracy. The purpose of this work was to obtain the structure-borne noise (SBN) inputs using a simplified transfer path analysis (TPA) and identify the significance of the structure-borne and airborne contributions to the spectator sound power of an engine with enclosure for future modeling references. Force inputs to the enclosure from the engine were obtained and used as inputs to a hybrid engine enclosure model for sound prediction.

The insertion loss of louvered terminations positioned at the end of a rectangular duct is determined using acoustic finite element analysis. Insertion loss was determined by taking the difference between the sound power with and without the louvers at the termination. Analyses were conducted in the plane wave regime and the acoustic source was anechoic eliminating any reflections from the source. The effect of different louver configurations on insertion loss was examined. Parameters investigated included louver length, angle, and spacing between louvers. Based on the analyses, equations were developed for the insertion loss of unlined louvers.

Microperforated panel absorbers are best considered as the combination of the perforate and the backing cavity. They are sometimes likened to Helmholtz resonators. This analogy is true in the sense that they are most effective at the resonant frequencies of the panel-cavity combination when the particle velocity is high in the perforations. However, unlike traditional Helmholtz resonators, microperforated absorbers are broader band and the attenuation mechanism is dissipative rather than reactive. It is well known that the cavity depth governs the frequency bands of high absorption. The work presented here focuses on the development, modeling and testing of novel configurations of backing constructions and materials. These configurations are aimed at both dialing in the absorption properties at specific frequencies of interest and creating broadband sound absorbers. In this work, several backing cavity strategies are considered and evaluated.

Fundamental understanding of the sources of fuel-derived Unburned Hydrocarbon (UHC) emissions in heavy duty diesel engines is a key piece of knowledge that impacts engine combustion system development. Current emissions regulations for hydrocarbons can be difficult to meet in-cylinder and thus after treatment technologies such as oxidation catalysts are typically used, which can be costly. In this work, Computational Fluid Dynamics (CFD) simulations are combined with engine experiments in an effort to build an understanding of hydrocarbon sources. In the experiments, the combustion system design was varied through injector style, injector rate shape, combustion chamber geometry, and calibration, to study the impact on UHC emissions from mixing-controlled diesel combustion.

Virtual Product Development (VPD) is a key enabler in CAE and depends upon accurate implementation of multibody dynamics. This paper discusses the formulation and implementation of a large-scale multibody dynamics simulation code. In the presented formulation, the joint variables are used as the generalized coordinates and spatial algebra is used to formulate the system equations of motion. Although the presented formulation utilizes the joint variables as the generalized coordinates, closed-loop mechanisms can be easily modeled using impeded constraints. Baumgart stabilization approach is used to eliminate the constraint violations without using the expensive Newton-Raphson iterations. Integrated rigid and flexible body dynamic simulation allows accurate prediction of structural loads, stress, and strains. Both modal and nodal flexible body approaches are discussed in the paper.

Piezoelectric materials are smart materials that can undergo mechanical deformation when electrically or thermally activated. An electric voltage is generated on the surfaces when a piezoelectric material is subjected to a mechanical stress. This is referred to as the ‘direct effect’ and finds application as sensors. The external geometric form of this material changes when it is subjected to an applied voltage, known as ‘converse effect’ and has been employed in the actuator technology. Such piezoelectric actuators generate enormous forces and make highly precise movements that are extremely rapid, usually in the micrometer range. The current work is focused towards the realization and hence application of the actuator technology based on piezoelectric actuation. Finite element simulations are performed on different types of piezoelectric actuations to understand the working principle of various actuators.

Microperforated panel (MPP) absorbers are rugged, non-combustible, and do not deteriorate over time. That being the case, they are especially suitable for long term use in harsh environments. However, the acoustic performance is modified when contaminated by dust, dirt, or fluids (i.e. oil, water). This paper examines that effect experimentally and correlates the absorption performance with Maa's theory for micro-perforated panels. Transfer impedance and absorption coefficient are measured for different levels of aluminum oxide and carbon dust accumulation. The amount of dust contamination is quantified by measuring the luminance difference between clean and dirty panels with a light meter. The porosity and hole diameter in Maa's equation are modified to account for dust obstruction. The effect of coating the MPP with oil, water, and other appropriate viscous fluids was also measured. This effect was simulated by modifying the viscous factor in Maa's equation.

It is estimated that operating continuously on a B20 fuel containing the current allowable ASTM specification limits for metal impurities in biodiesel could result in a doubling of ash exposure relative to lube-oil-derived ash. The purpose of this study was to determine if a fuel containing metals at the ASTM limits could cause adverse impacts on the performance and durability of diesel emission control systems. An accelerated durability test method was developed to determine the potential impact of these biodiesel impurities. The test program included engine testing with multiple DPF substrate types as well as DOC and SCR catalysts. The results showed no significant degradation in the thermo-mechanical properties of cordierite, aluminum titanate, or silicon carbide DPFs after exposure to 150,000 mile equivalent biodiesel ash and thermal aging. However, exposure of a cordierite DPF to 435,000 mile equivalent aging resulted in a 69% decrease in the thermal shock resistance parameter.

Single-cylinder engine experiments and computational fluid dynamics (CFD) modeling were used in this study to conduct a comprehensive evaluation of the accuracy of the modeling approach, with a focus on soot emissions. A semi-empirical soot model, the classic two-step Hiroyasu model with Nagle and Strickland-Constable oxidation, was used. A broad range of direct-injected (DI) combustion systems were investigated to assess the predictive accuracy of the soot model as a design tool for modern DI diesel engines. Experiments were conducted on a 2.5 liter single-cylinder engine. Combustion system combinations included three unique piston bowl shapes and seven variants of a common rail fuel injector. The pistons included a baseline “Mexican hat” piston, a reentrant piston, and a non-axisymmetric piston similar to the Volvo WAVE design. The injectors featured six or seven holes and systematically varied included angles from 120 to 150 degrees and hole sizes from 170 to 273 μm.

Engine exterior cover seals are typically made of elastomeric materials and used to seal the interfaces. The design of engine/transmission seals has been traditionally considered from the sealibility aspects. Recently, there have been additional demands that these seals be designed to reduce the vibration transmitted from engine/transmission and to attenuate the radiated noise. To accomplish this goal, the frequency-dependent viscoelastic properties of the seals will have to be considered. This article examines the frequency-dependent viscoelastic properties of some common elastomeric seals. The impacts of these materials on an engine valve cover noise and vibration are particularly investigated. Some design strategies are also discussed to optimize the viscoelastic effects of the elastomeric seals.

The sound attenuation performance of microperforated panels (MPP) with adjoining air cavity is demonstrated. First of all, simulated results are shown based upon Maa's work investigating the parameters which impact MPP performance [1]. It is shown that the most important parameter is the depth of the adjoining cavity. Following this, an experimental study was undertaken to compare the performance of an MPP to that of standard foam. Following this, two strategies to improve the MPP performance are implemented. These include partitioning the air cavity and having a cavity with varying depth. Both strategies show a marked improvement in MPP attenuation.