Search Results

A new bio-fuel i.e. the cellulosic liquefaction fuel (CLF) was developed for diesel engines. The cellulosic liquefaction fuel (CLF) was made from woods by the direct liquefaction process. CLF could not be completely mixed with diesel fuel, however CLF could be mixed with Fatty Acid Methyl Ester (FAME) and a diesel engine could be operated by CLF and FAME blends. In this study, CLF was divided into three fractions: 473 to 523 K (CLF1), 523 to 573 K (CLF2) and 573 K or more (CLF3) by fractional distillation in order to find CLF fraction which was suitable for diesel engine, and coconuts oil methyl ester (CME) was used as FAME. In the fuel droplet combustion tests, the combustion durations of CLFs were longer than those of diesel fuel and CME, and the combustion duration increased as the distillation temperature range rose, because CLF contained a lot of flame-resisting components like aromatic compounds.

Combustion experiments were conducted with an optically accessible engine that allowed the entire bore area to be visualized for the purpose of making clear the characteristics that induce extremely rapid HCCI combustion and knocking accompanied by cylinder pressure oscillations. The HCCI combustion regime was investigated in detail by high-speed in-cylinder visualization of autoignition and combustion and emission spectroscopic measurements. The results revealed that increasing the equivalence ratio and advancing the ignition timing caused the maximum pressure rise rate and knocking intensity to increase. In moderate HCCI combustion, the autoignited flame was initially dispersed temporally and spatially in the cylinder and then gradually spread throughout the entire cylinder.

Knocking combustion experiments were conducted in this study using a test engine that allowed the entire bore area to be visualized. The purpose was to make clear the detailed characteristics of knocking combustion that occurs accompanied by cylinder pressure oscillations when a Homogeneous Charge Compression Ignition (HCCI) engine is operated at high loads. Knocking combustion was intentionally induced by varying the main combustion period and engine speed. Under such conditions, knocking in HCCI combustion was investigated in detail on the basis of cylinder pressure analysis, high-speed photography of the combustion flame and spectroscopic measurement of flame light emissions. The results revealed that locally occurring autoignition took place rapidly at multiple locations in the cylinder when knocking combustion occurred. In that process, the unburned end gas subsequently underwent even more rapid autoignition, giving rise to cylinder pressure oscillations.

Homogeneous Charge Compression Ignition (HCCI) combustion has attracted much interest as a combustion system that can achieve both low emissions and high efficiency. But the operating region of HCCI combustion is narrow, and it is difficult to control the auto-ignition timing. This study focused on the use of a two-component fuel blend and supercharging. The blended fuel consisted of dimethyl ether (DME), which has attracted interest as alternative fuel for compression-ignition engines, and methane, the main component of natural gas. A spectroscopic technique was used to measure the light emission of the combustion flame in the combustion chamber in order to ascertain the combustion characteristics. HCCI combustion characteristics were analyzed in detail in the present study by measuring this light emission spectrum.

The Homogenous Charge Compression Ignition (HCCI) engine is positioned as a next-generation internal combustion engine and has been the focus of extensive research in recent years to develop a practical system. One reason is that this new combustion system achieves lower fuel consumption and simultaneous reductions of nitrogen oxide (NOx) and particulate matter (PM) emissions, which are major issues of internal combustion engines today. However, the characteristics of HCCI combustion can prevent suitable engine operation owing to the rapid combustion process that occurs accompanied by a steep pressure rise when the amount of fuel injected is increased to obtain higher power output. A major issue of HCCI is to control this rapid combustion so that the quantity of fuel injected can be increased for greater power. Controlling the ignition timing is also an issue because it is substantially influenced by the chemical reactions of the fuel.

In this study, experiments were conducted using a blend of two types of fuel with different ignition characteristics. One was dimethyl ether (DME) that has a high cetane number, autoignites easily and displays low-temperature oxidation reaction mechanisms; the other was methane that has a cetane number of zero and does not autoignite easily. A mechanically driven supercharger was provided in the intake pipe to adjust the intake air pressure. Moreover, flame light in the combustion chamber was extracted using a system for observing light emission that occurred in the space between the cylinder head and the cylinder and in the bore direction of the piston crown. The results of previous studies conducted with a supercharged HCCI engine and a blended fuel of DME and methane have shown that heat release of the hot flame is divided into two stages and that combustion can be moderated by reducing the peak heat release rate (HRR).

Vibration damping steel sheets (VDSS), which have sandwich structures with intermediate layers of resin, have been studied. The most important characteristics of VDSS for inner panels of automotive vehicles are the vibration damping properties, press formability and spot weldability. Vibration damping properties, which are quantified by loss factor,η, were influenced by both tanδ, which indicates damping capacity of resins, and elastic modulus of core resin. From a view point of vibration damping properties, resins with larger tanδ and relatively lower elastic modulus were favorable. Because these mechanical characteristics vary considerably with temperature, it is important to select the most suitable resin for the service temperature range. The relationship between noise reduction effect and loss factor of VDSS were also studied. It was experimentally confirmed that noise reduction effect of VDSS is proportional to the logarithm of their loss factor.

In this paper, emissions reduction technologies applied to high-speed direct injection (HSDI) diesel passenger car engines to meet the stricter exhaust emission legislation are described. To reduce smoke, the F.I.E. has been improved by using a radial-piston distributor pump which delivers fuel-injection-pressure up to 120MPa. Cooled exhaust gas re-circulation (EGR) system and increase in volume ratio of the combustion chamber has made it possible to increase EGR ratio and reduced nitrogen oxides (NOx) and smoke simultaneously. Furthermore, improvements in the oxidation catalyst activating temperature reduces PM at lower exhaust gas temperatures. As a result of applying these technologies, a clean and economical HSDI diesel engine for passenger cars, which complies with Japanese '98 exhaust emissions legislation and has better fuel economy than indirect injection (IDI) diesel engines (above 15%), has been developed.

Diesel particulate mass emissions and their corresponding size distributions have been investigated on a diesel passenger car at steady state conditions using standard filters and a cascade impactor. These tests have been carried out at two different engine operating conditions (2100 rpm, 2.7 and 13.3 kW, respectively) corresponding to low and high exhaust gas temperatures. Two diesel fuels differing in their sulfur content (150 ppm and 2500 ppm S) have been used for these investigations. The particulate size distribution after diesel oxidation catalyst was found to be affected by the sulfur content of the diesel fuel and by the exhaust gas temperature. Interpretations of these results on a mechanistic basis are given. The diesel particulate emission studies have been extended to dynamic vehicle tests.

A new state of the art DOC (Diesel Oxidation Catalyst) having superior light-off and exothermic activity for forced regeneration compared to conventional Pt base passive DOC, was investigated for LDD application. The DOC uses the latest Pt/Pd technology resulting cost effective DPF system. The newly developed DOC demonstrated improved catalytic activities from Pt only DOC in model gas or engine bench tests. In this study, DOC at early development stage showed excellent light-off activity in model gas and engine bench test compared to conventional Pt only DOC, however, it showed “extinction” phenomenon which is one of the deactivation mode while the post injection and it was observed when post injection operation was done at lower DOC inlet temperatures, e.g. below 250 C. Temperature profiles along diameter and length into DOC bed while active regeneration suggested extinction would be caused by fouling of supplied hydrocarbons derived from diesel fuel.

To apply a fuel economy performance to AT&CVT fluid for common use (hereinafter AT/CVT fluid) and manual transmission fluid, by optimizing fluid viscosity, a fundamental study was investigated. Generally, it is well known that the viscosity of polymer-added transmission fluids is gradually reduced, due to deterioration of the viscosity index improver caused by shear stress. An excessive viscosity reduction causes an operation failure or damage to the transmission. Considering above factor, the authors focused attention on the potential of a low viscosity formulation to improve fuel efficiency by reducing an internal stirring-resistance of the transmission. Also from the viewpoint of friction characteristics, the performance of a base oil was studied. Utilizing the EHL (Elast-Hydrodynamic Lubrication) tester [1] and vehicle tests, the performance of base oils was evaluated for the fluid development.

SOF and de-NOx catalysts are applied to heavy-duty diesel trucks which are regulated by European 13 mode or Japanese 13 mode cycles. Precious metal free catalysts can reduce SOF at low temperatures without increasing sulfates up to 670C. This catalyst shows little deterioration after 400 hours of high temperature engine aging. 32% PM and 47% SOF reduction is observed under 13 mode tests when the exhaust gas temperature exceeds 700C (ECE-13 mode). This precious metal free catalyst is suitable for diesel trucks, especially trucks with natural aspirating engine whose exhaust gas temperature is very high. De-NOx catalysts with a 300-500C NOx reduction temperature window are applied to the Japanese heavy-duty test cycle (Japan 13 mode). When secondary diesel fuel is added under modes 8 to 12, (secondary fuel addition only when catalyst inlet temperature is more than 300C), 19-25% NOx can be reduced with 2-4% fuel penalty.

This paper describes the lap welding of Zinc-coated steel sheet using a high power continuous wave YAG laser. The well-known problem of welding the Zinc-coated sheet is related to the low boiling point of zinc compared with the melting point of steel. During lap welding, zinc coating at the interface vaporize rapidly and causes defects1)2). In this study, therefore, lap welding was performed by YAG laser. The effects of type of coating layer, welding conditions, tensile strength and corrosion resistance after electro-deposition was examined. It was found that the weldability of coated steel is different by type of coating. Zn-Ni coated steel showed good weldability, but galvanealed steel inevitably pore pits with no gap set up. These defects not only lower the strength of joint, but also produce irregular bead where easily corroded after electro-deposition.

For fuel economy improvement by lean-burn gasoline engines, extension of their lean operation range to higher loads is desirable as more fuel is consumed during acceleration. Urgently needed therefore is development of emission control systems having as high NOx conversion efficiency as three-way catalysts (TWC) even with more frequent lean operation. The authors conducted a study using catalysts loaded with potassium (K) as the only NOx trapping agent in an emission control system of a lean-burn gasoline engine.

The uniform lean methanol-air mixture was provided to the diesel engine and was ignited by the direct diesel fuel injection. The internal EGR is added to this ignition method in order to activate the fuel in the mixture and to increase the mixture temperature. The test engine was a 4-stroke, single- cylinder direct-injection diesel engine. The cooling system was forced-air cooling and displacement volume was about 211 (cm3). The compression ratio was about 19.9:1. The experiment was made under constant engine speed of 3000 (r/min). The boost pressure was maintained at 101.3 (kPa). Five values of mass flow rate of diesel fuel injection were selected from 0.060 (g/s) to 0.167 (g/s) and five levels of back pressure: 0), 26.7, 53.3, 80.0 and 106.6 (kPa) were selected for the experiment. The effect of internal EGR is varied by the back pressure level.

In order to investigate the effects of a DC electric field and its polarity on the knock intensity in a spark-ignition engine, an experimental study was carried out with a rapid compression machine. To get a good understanding of the effect of an electric field on knocking combustion, the high-speed direct photographs were taken. The ionization current measurements were also carried out using the electrode as an ionization probe The major findings of present investigation of the effects of DC electric fields on the knocking combustion process in a spark-ignition engine could be summarized as follows: It was clearly indicated that the knock intensity decreases with the increase of the electric field regardless its polarity. The knock intensity was strongly dependent upon the burned mass fraction at the onset of the end-gas autoignition, and decreased as the burned mass fraction increased.

There is an urgent need today to improve the thermal efficiency of spark- ignition (SI) engines in order to reduce carbon dioxide emission and conserve energy in an effort to prevent global warming. However, a major obstacle to improving thermal efficiency by raising the compression ratio of SI engine is the easily occurrence of engine knocking. The result of studies done by numerous researchers have shown that knocking is an abnormal combustion in which the unburned gas in the end zone of the combustion chamber autoignites. However, the combustion reaction mechanism from autoignition to the occurrence of knocking is still not fully understood. The study deals with the light absorption and emission behavior in the preflame reaction interval before hot flame reactions.

The purpose of this study is to explain the characteristics of homogeneous charge compression ignition. n-Heptane, which has the same cetane number as diesel fuel, was chosen for the fuel. A rapid compression machine was used to clarify the effects of air-fuel ratio, O2 concentration, and compression temperature on ignition delay and NOx emission. These investigations allowed the introduction of a formula for ignition delay.

With society demanding automobiles that provide higher fuel efficiency, safety of occupants in collisions and that at the end of their service life can be recycled with low environmental impact, the steel industry is tackling the needs of the automobile industry by developing ever-higher performance steel materials and simulation technologies that can demonstrate the performance of steel materials at the development stage without the need for costly prototype testing. In this paper, weight reduction of automobile body in Japan will be discussed. The main items will be as follows: (1) Development of Automobile Steel Sheets, (2) Materials for Automobile Bodies, (3) Materials and Technologies (Tailored Blanks, Hydroforming and Locally Quenching) for Reducing the Weight of Panels and Reinforcing members, (4) Future Prospects.

Extensive research and development has been performed to develop the NOx-adsorber catalytic system, which would make Mitsubishi vehicles powered by the gasoline direct-injection (GDI™) engines comply with European Stage 4 emissions regulations. This NOx-adsorber catalytic system is a three-brick configuration, consisting of a three-way catalyst in the front (the front catalyst) and the rear catalytic converter, composed of a new NOx-adsorber catalyst and a conventional three-way catalyst (TWC). In the present research work, a special effort has been made to define the required performance of the front catalyst, particularly with HC reduction efficiency at the cold start, the steady-state leaner A/F and the transient phase of the A/F from leaner to stoichiometric. For HC reduction, it has been found that platinum (Pt) had the highest HC efficiency.