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In a harmonized ESA/NIVR project the performance of membrane gas absorption for the simultaneous removal of carbon dioxide and moisture has been determined experimentally at carbon dioxide and humidity concentration levels representative for spacecraft conditions. Performance data at several experimental conditions have been collected. Removal of moisture can be controlled by the temperature of the absorption liquid. Removal of carbon dioxide is slightly affected by the temperature of the absorption liquid. Based on these measurements a conceptual design for a carbon dioxide and humidity control system for the Crew Transport Vehicle (CTV) is made. For the regeneration step in this design a number of assumptions have been made. The multifunctionality of membrane gas absorption makes it possible to combine a number of functions in one compact system.

Columbus has been delivered to Kennedy Space Center (KSC) in summer 2006 for final integration, test and mission preparation. In the frame of these “last” phase activities also the Active Thermal Control System (ATCS) had to be finalized and prepared for the launch resp. mission. Due to unexpected late failures resp. malfunctions detected on component/unit level of the ATCS, refurbishment, integration / exchange of the relevant components and re-testing of their system level functions had to be done. Moreover, the still outstanding system level fluid leakage test of the ATCS had to be revised and completed. In addition to the required late refurbishment, integration and test activities, in certain cases also operational workarounds had to be evaluated. They should help to cope with similar contingency situations during operation of the ATCS on-orbit.

An advanced trace gas monitoring system for long duration manned space missions - such as the International Space Station - is discussed. The system proposed is a combination of a Fourier-Transform Infrared Spectrometer (FTIR) and a distributed ‘Smart Gas Sensor system (SGS). In a running multi-phase programme [1,2] the FTIR technology, applying novel analysis methods, has been demonstrated to handle multi-component gas measurements, including identification and quantification of 20 important trace gases in a mixture. In the current phase 3, initiated end of 1997, a fully operational FTIR technology demonstration model will be manufactured and tested. The SGS consists of an array of twenty electrically conductive polymer sensors supplemented with an array of quartz crystal microbalance sensors. The technology has been tested on the Russian MIR space station and is currently miniaturized into a second-generation flight model.

The Automated Transfer Vehicle (ATV) is a European Space Agency autonomous, expendable logistic transportation system for Low Earth Orbit. The ATV will be launched by Ariane 5 and its mission is to contribute to the logistic servicing of the International Space Station: via the delivery of a cargo (crew items, scientific experiments, spare parts..) as well as of fluids such as propellant, water and compressed air via the provision of an extra service consisting of retrieving the station wastes when departing (replacing the upcoming cargo) and getting rid of them through the final destructive atmospheric re-entry of the ATV itself via the contribution to the orbit control of ISS by providing a reboost and attitude control capability to the ISS. The ATV consists of a Spacecraft and an Integrated Cargo Carrier. The Spacecraft includes all subsystems necessary for the automated flight to the ISS and for the reboost, including the propellant tanks and the thrusters.

Final preparation and configuration of the Columbus module at the Kennedy Space Center (KSC) required the performance of system level tests with the Active Thermal Control System (ATCS). These tests represented the very last system level activities having been concluded on the Columbus module before handover to NASA for space shuttle integration. Those very last tests, performed with the ATCS comprised the final ATCS Leakage Test, the final calibration and adjustment of the Water Flow Selection Valves (WFSV) and Water On/Off Valves (WOOV) as well as a sophisticated ATCS Residual Air Removal test. The above listed tests have been successfully performed and test data evaluated for verification closeout as well as input delivery for operational Flight Rules and Procedures. Some of the above mentioned tests have been performed the first time hence, a succeeding lessons learned collection followed in order to improve the perspectives of future tests.

After several years of development the first European Automated Transfer Vehicle (ATV) developed by ESA called Jules Verne completed successfully its seven-month ISS logistics mission. Launched the 9 March 2008 on an Ariane 5 launcher, the ATV performed the 3 April 2008 its rendezvous and docking to the International Space Station to which it remained attached for five months. This paper presents in a first part the ATV thermal control architecture based on a innovative active thermal control design built around 40 Variable Conductance Heat Pipes (VCHP) controlling the heat rejection and in a second part the in-flight thermal control behavior of the ATV Jules Verne observed during the seven months mission in both free flight and attached to ISS phases.

In recent years there is growing interest, on the part of the remote sensing community, in using the Antarctic area, for calibrating and validating data of satellite-borne microwave radiometers. With a view to the launching of the ESA's SMOS satellite, which is a satellite designed to observe soil moisture over the Earth landmasses, salinity over the oceans and to provide observations over regions of ice and snow, an experimental activity called DOMEX was started at Dome-C Antarctica. The main scientific objectives of this activity are to provide microwave data for SMOS satellite calibration and in particular: the continuous acquisition of a calibrated time-series of microwave and thermal Infrared (8-14micron) emission over an entire Austral annual cycle, the acquisition of a long time-series of snow measurements and the acquisition of relevant local atmospheric measurements from the local weather station. This paper is focusing on the thermal design, analysis and testing of Domex-2.

A Heat Switch has been developed, namely a device able to autonomously regulate its own thermal conductance in function of the equipment dissipation and environmental heat sink conditions. It is based on a Loop Heat Pipe (LHP) technology, with a passive bypass valve which diverts the flow to the Compensation Chamber when needed for regulation purposes. The target application is the potential use on a Mars Rover thermal control system. The paper recalls the Heat Switch design, and reports the results of an extensive test campaign on the ground demonstrator. The performance of the device was found extremely satisfying, and often exceeded the system requirements.

Jules Verne (JV) is the name of the first Automated Transfer Vehicle (ATV) developed by ASTRIUM Space Transportation on behalf of European Space Agency (ESA). JV was launched the 9 March 2008 by ARIANE 5 and performed the 3 April 2008 its automatic rendezvous and docking to the International Space Station (ISS) to which it remained attached up to the 5 September 2008. In the meantime, JV has provided the ISS with dry and fluid cargo and performed one refueling, four ISS re-boosts and one Debris Avoidance Maneuver. JV completed its successful mission by offloading waste and was destroyed during its re-entry the 29 September 2008. Generally, development and verification of Power management rely on classical thermal and electrical engineering.

Jules Verne – the first ATV model developed by ASTRIUM on behalf of ESA – has been controlled by CNES Toulouse Control Centre from March to September 2008. The Engineering Support Team (EST) was in charge to provide System expertise and to propose relevant recommendations in case of off nominal situations. This paper deals with the operations carried out by the EST Thermal position during the JV flight, such as: Identification of thermal anomalies triggered by onboard software or by ground monitoring; Analysis of actual situation from available flight data; Correction implemented thanks to a complete set of commands and procedures; Check on the on-board configuration after correction uploading.

Membrane gas absorption and desorption (MGA/MGD) for the removal of CO2 in manned spacecraft or other enclosed environment is subject of study by Stork and TNO for many years. The system is based on the combination of membrane separation and gas absorption. Advantage of this technology is that the system not only can be used to remove the carbon dioxide but also to control the relative humidity and temperature. Absorption of moisture and heat is achieved by cooling the absorption liquid below the dewpoint temperature of the gas stream. From the start in 1995, the Crew Transfer Vehicle is used as a basis for the design (1,2). Compared to the planned air conditioning system, consisting of a condensing heat exchanger, LiOH cartridges and a water evaporator assembly, MGA/MGD shows advantage in volume, mass and power consumption. The absorption liquid circulates through the spacecraft thermal control loop, replacing the coolant water.

This work concerns the model of a biological life support system consisting of higher plants, a unit of “biological combustion”, a physicochemical reactor, and 1/30 of a human. The cycling of the main biogenic elements of the system, water, and carbon dioxide was closed to a high degree (more than 95%). Experimental-theoretical analysis of the cycling processes in the system was based on the calculations of mass exchange rates dynamics and some stoichiometric equations. The model was designed for the study of mechanisms of material transformation and the directions of mass exchange processes in the artificial ecosystems.

The Automated Transfer Vehicle will provide ISS with reboost, attitude control functions, with water, gas and propellant and with dry cargo. It is a 20 tons expendable vehicle launched by Ariane. It performs a rendezvous and docking with the Russian Segment. It remains attached up to 6 months before a destructive reentry. During PDR campaign, it was decided to change the ATV Thermal Control System from semi-passive (see reference 1) to active system to comply with electrical power budget and get the ATV power autonomy. This system is based on 40 Variable Conductance Heat Pipes controlling the heat rejection of the avionics items toward space. This paper presents the new thermal control system of the ATV and its verification and qualification logic.

The Hubble space telescope (HST) solar array consists of two identical double roll-out wings designed after the Hughes flexible roll-up solar array (FRUSA) and was developed by the European Space Agency (ESA) to meet specified HST power output requirements at the end of 2 years, with a functional lifetime of 5 years. The requirement that the HST solar array remain functional both mechanically and electrically during its 5-year lifetime meant that the array must withstand 30,000 low-Earth orbit (LEO) thermal cycles between approximately +100 and -100 °C. In order to evaluate the ability of the array to meet this requirement, an accelerated thermal cycle test in vacuum was conducted at NASA's Marshall Space Flight Center (MSFC), using two 128-cell solar array modules which duplicated the flight HST solar array. Several other tests were performed on the modules.

ECOSIM is a software tool for the simulation of Environmental Control and Life Support (ECLS) systems which has been developed for the European Space Agency. A preliminary model of the Hermes Air Management System has been developed during the ECOSIM testing in order to assess the functionality of the software and to verify its results with those obtained from previous simulation tools. The model represents the Hermes cabin with its crew and it includes submodels for the sub-systems performing the following functions: Temperature and Humidity Control. Total Pressure and Composition Control. Air revitalisation. The interactions between these different subsystem are taken into account by the model, while many of the previous simulations made assumptions to decouple the different subsystems (e.g: a constant cabin temperature has been assumed during cabin depressurization transients, to decouple the pressure control section from the air conditioning section).

The European Polar Platform is a remote sensing satellite with the primary objective, in the ENVISAT-1 P/L configuration, to monitor and study the earth and its environment. The platform thermal design is passive assisted by heaters. Externally mounted P/Ls are responsible for their-own thermal control and are required to be thermally decoupled from the platform. The P/L thermal design is largely dependent on their detectors required temperature and stability. A wide range of design solutions is found: Stirling cycle coolers, Peltier elements, passive radiant coolers, heat pipe radiators. This paper describes the overall thermal design of the platform and the P/Ls, the principles of the selected ENVISAT-1 P/L accommodation, the relevant P/L to platform I/F design solutions and outlines the platform and P/Ls thermal verification logic.

The cabin space of the Columbus APM is well ventilated by air entering through multiple air diffusers and exiting via the return grid and hatch. Therefore, the heat transfers by bulk fluid motion and by convection to the walls need to be experimentally and/or numerically investigated and implemented in the thermal mathematical models (TMM) describing the cabin. CFD analysis provided key data on the thermal couplings due to convective heat transfer and bulk fluid motion for the thermal mathematical model, which in turn was used to correlate test data from an environmental control system test and to provide supplemental information on assumptions used in the lumped capacitance model. This paper presents the logic and results of the steady-state CFD analysis, the potential implementation of the results in a thermal mathematical model, and compares these results with test data obtained during a separate Columbus cabin ventilation qualification test.

For a planetary base, a reliable life support system including food and water supply, gas generation and waste management is a condition sine qua non. While for a short-term period the life support system may be an open loop, i.e. water, gases and food provided from the Earth, for long-term missions the system has to become more and more regenerative. Advanced life support systems with biological regenerative processes have been studied for many years and the processes within the different compartments are rather complete and known to a certain extent. The knowledge of the associated interfaces, the management of the input and output phases: liquid, solid, gas, between compartments, has been limited. Nowadays, it is well accepted that the management of these phases induces generic problems like capture, separation, transfer, mixing, and buffering. A first ESA study on these subjects started mid 2003.

Verification of the Integrated Overall Thermal Mathematical Model (IOTMM) is one of the last tasks in the thermal and environmental control area of the Columbus module. For this purpose a specific test covering as well thermal-hydraulic performance tests as Environmental Control and Life Support (ECLS) cabin temperature control functions has been defined and performed on the european Columbus Protoflight Model (PFM) in Bremen in 2003. This Environmental Control System test was successful for all Active Thermal Control System (ATCS) related thermal-hydraulic functions and could provide sufficient data for a proper IOTMM correlation. However, it failed to verify the ECLS related functions as cabin temperature control and ventilation. Data, which have been generated during this first test, could not be used for a successful IOTMM correlation related to ECLS subsystem performance and modelling.

Membrane gas absorption for the control of CO2 in manned spacecrafts is studied by Stork and TNO. Membrane Gas Absorption (MGA) is based on the combination of membrane separation and gas absorption. The cabin air of a spacecraft is fed along one side of a hydrophobic membrane. The air diffuses through the membrane and the CO2 is selectively absorbed by an absorption liquid. Experiments showed that the MGA system can not only be used for the removal of the carbon dioxide but also can be applied to control the relative humidity and temperature of the cabin atmosphere. Absorption of moisture and heat is achieved by cooling the absorption liquid below the dewpoint temperature of the gas stream. This paper deals with the design aspects of a MGA system for combined CO2, humidity and thermal control aboard the Crew Transfer Vehicle. Furthermore, design data are presented for a similar system aboard the International Space Station.