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Technical Paper

Micro-Mobility Vehicle Dynamics and Rider Kinematics during Electric Scooter Riding

2020-04-14
2020-01-0935
Micro-mobility is a fast-growing trend in the transportation industry with stand-up electric scooters (e-scooters) becoming increasingly popular in the United States. To date, there are over 350 ride-share e-scooter programs in the United States. As this popularity increases, so does the need to understand the performance capabilities of these vehicles and the associated operator kinematics. Scooter tip-over stability is characterized by the scooter geometry and controls and is maintained through operator inputs such as body position, interaction with the handlebars, and foot placement. In this study, testing was conducted using operators of varying sizes to document the capabilities and limitations of these e-scooters being introduced into the traffic ecosystem. A test course was designed to simulate an urban environment including sidewalk and on-road sections requiring common maneuvers (e.g., turning, stopping points, etc.) for repeatable, controlled data collection.
Technical Paper

Characterization of Thoracic Spinal Development by Age and Sex with a Focus on Occupant Safety

2020-04-14
2020-01-0520
Spine degeneration can lower injury tolerance and influence injury outcomes in vehicle crashes. To date, limited information exists on the effect of age and sex on thoracic spine 3-dimensional geometry. The purpose of this study is to quantify thoracic spinal column and canal geometry using selected geometrical measurement from a large sample of CT scans. More than 33,488 scans were obtained from the International Center for Automotive Medicine database at the University of Michigan under Institutional Review Board approval (HUM00041441). The sample consisted of CT scans obtained from 31,537 adult and 1,951 pediatric patients between the ages of 0 to 99 years old. Each scan was processed semi-automatically using custom algorithms written in MATLAB (The Math Works, Natick, MA). Five geometrical measurements were collected including: 1) maximum spinal curvature depth (D), 2) T1-to-T12 vertical height (H), 3) Kyphosis Index (KI), 4) kyphosis angle, and 5) spinal canal radius.
Technical Paper

Tractor-Semitrailer Driver and Sleeping Compartment Occupant Responses to Low-Speed Impacts

2012-04-16
2012-01-0566
Low-speed collisions between tractor-semitrailers and passenger vehicles may result in large areas of visible damage to the passenger vehicle, but often produce limited damage to the tractor-semitrailer. Despite this, such accidents may lead to assertions of serious injury to the tractor driver and/or sleeper compartment occupant. Research regarding the impact environment and resulting injury potential of the occupants during these types of impacts is limited. This research investigated driver and sleeper compartment occupant responses to relatively low-speed and low-acceleration impact events. Five crash tests involving impact between a tractor-semitrailer and a passenger car were conducted. The test vehicles were a van semitrailer pulled by a tractor and three identical mid-sized sedans. The occupants of the tractor included a human driver and an un-instrumented Hybrid III 50th-percentile-male anthropomorphic test device (ATD).
Technical Paper

Evaluation of Ejection Risk and Injury Distribution Using Data from the Large Truck Crash Causation Study (LTCCS)

2014-04-01
2014-01-0491
Three years of data from the Large Truck Crash Causation Study (LTCCS) were analyzed to identify accidents involving heavy trucks (GVWR >10,000 lbs.). Risk of rollover and ejection was determined as well as belt usage rates. Risk of ejection was also analyzed based on rollover status and belt use. The Abbreviated Injury Scale (AIS) was used as an injury rating system for the involved vehicle occupants. These data were further analyzed to determine injury distribution based on factors such as crash type, ejection, and restraint system use. The maximum AIS score (MAIS) was analyzed and each body region (head, face, spine, thorax, abdomen, upper extremity, and lower extremity) was considered for an AIS score of three or greater (AIS 3+). The majority of heavy truck occupants in this study were belted (71%), only 2.5% of occupants were completely or partially ejected, and 28% experienced a rollover event.
Journal Article

A Review of Oxidation on Steel Surfaces in the Context of Fire Investigations

2012-04-16
2012-01-0990
During the course of a fire and subsequent exposure to the environment, iron and low-carbon steels oxidize by two mechanisms: high temperature oxidation and atmospheric corrosion. Of particular interest to fire investigators are oxide properties and distribution that could be of use to better understand important characteristics of the fire such as the location the fire originated, the direction the fire traveled or even temperature versus time characteristics. This could be particularly valuable in cases where burn damage to combustible material, which is known to be an important indicator of fire origin, is so extensive that little if any material remains after the fire. However, there is little data in the literature that specifically addresses the utility of oxide properties in the context of fire investigations.
Journal Article

Full-Scale Burn Test of a 2001 Full-Size Pickup Truck

2013-04-08
2013-01-0214
Temperature measurements during a full-scale burn test of a 2001 full-size pickup truck showed that the fire progressed in distinct stages in both the engine and passenger compartments. Although the fire started in the engine compartment and had a relatively long growth period, when a localized area reached about 700°C, a distinct transition occurred where the rate of fire spread increased, leading to full involvement of all engine compartment combustibles. As the engine compartment became fully involved, a hot gas layer then accumulated at the ceiling of the passenger compartment, producing a strong vertical temperature gradient. When the temperature at the ceiling reached about 600°C, another distinct transition occurred where the rate of fire spread increased, leading to full involvement of the passenger compartment. The highest temperature during the test occurred within the engine compartment in an area that had the greatest fuel load, and not the area of origin.
Journal Article

Full-scale Fire Tests of Electric Drive Vehicle Batteries

2015-04-14
2015-01-1383
Fires involving cars, trucks, and other highway vehicles are a common concern for emergency responders. In 2013 alone, there were approximately 188,000 highway vehicle fires. Fire Service personnel are accustomed to responding to conventional vehicle (i.e., internal combustion engine [ICE]) fires, and generally receive training on the hazards associated with those vehicles and their subsystems. However, in light of the recent proliferation of electric drive vehicles (EDVs), a key question for emergency responders is, “what is different with EDVs and what tactical adjustments are required when responding to EDV fires?” The overall goal of this research program was to develop the technical basis for best practices for emergency response procedures for EDV battery incidents, with consideration for suppression methods and agents, personal protective equipment (PPE), and clean-up/overhaul operations.
Technical Paper

Effect of ATD Size, Vehicle Interior and Restraint Misuse on Second-Row Occupant Kinematics in Frontal Sled Tests

2021-04-06
2021-01-0914
Interest in rear-seat occupant safety has increased in recent years. Information relevant to rear-seat occupant interior space and kinematics are needed to evaluate injury risks in real-world accidents. This study was conducted to first assess the effect of size and restraint conditions, including belt misuse, on second-row occupant kinematics and to then document key clearance measurements for an Anthropomorphic Test Device (ATD) seated in the second row in modern vehicles from model years 2015-2020. Twenty-two tests were performed with non-instrumented ATDs; three with a 5th percentile female Hybrid III, 10 tests with a 10-year-old Hybrid III, and 9 tests with a 6-year-old Hybrid III. Test conditions included two sled bucks (mid-size car and sport utility vehicle (SUV)), two test speeds (56 and 64 km/h), and various restraint configurations (properly restrained and improperly restrained configurations). Head and knee trajectories were assessed.
Journal Article

Assessment of the 50th Hybrid III Responses in Blunt Rear Impacts to the Torso

2021-04-06
2021-01-0919
Blunt impacts to the back of the torso can occur in vehicle crashes due to interaction with unrestrained occupants, or cargo in frontal crashes, or intrusion in rear crashes, for example. Six pendulum tests were conducted on the back of an instrumented 50th percentile male Hybrid III ATD (Anthropomorphic Test Device) to determine kinematic and biomechanical responses. The impact locations were centered with the top of a 15-cm diameter impactor at the T1 or at T6 level of the thoracic spine. The impact speed varied from 16 to 24 km/h. Two 24 km/h tests were conducted at the T1 level and showed repeatability of setup and ATD responses. The 16 and 24 km/h tests at T1 and T6 were compared. Results indicated greater head rotation, neck extension moments and neck shear forces at T1 level impacts. For example, lower neck extension was 2.6 times and 3.8 times greater at T1 versus T6 impacts at 16 and 24 km/h, respectively.
Technical Paper

Head and Neck Loading Conditions over a Decade of IIHS Rear Impact Seat Testing

2019-04-02
2019-01-1227
Rear-end impacts are the most common crash scenario in the United States. Although automated vehicle (AV) technologies, such as frontal crash warning (FCW) and automatic emergency braking (AEB), are mitigating and preventing rear-end impacts, the technology is only gradually being introduced and currently has only limited effectiveness. Accordingly, there is a need to evaluate the current state of passive safety technologies, including the performance of seatbacks and head restraints. The objective of this study was to examine trends in head and neck loading during rear impact testing in new vehicle models over the prior decade. Data from 601 simulated rear impact sled tests (model years 2004 to 2018) conducted as a part of the Insurance Institute for Highway Safety (IIHS) Vehicle Seat/Head Restraint Evaluation Protocol were obtained.
Journal Article

Quantification of Combustion Hazards of Thermal Runaway Failures in Lithium-Ion Batteries

2014-04-01
2014-01-1857
As lithium-ion cells and systems become larger and more ubiquitous in automotive applications, fire and explosion hazards that are rare or non-existent in smaller systems may exist in these larger systems. One potential hazard can occur when flammable gases emitted from a lithium-ion cell failure accumulate in or around automobiles and are ignited by electrical activity or by the cells themselves and result in a fire or explosion. In some instances, the safety aspects related to fires and explosions protection of electric vehicles and hybrid vehicles using these large energy storage battery packs are a significant challenge to address. This paper describes and characterizes the combustion and explosion hazards that can occur when a lithium ion battery pack fails and goes into thermal runaway in an enclosed space. Metrics such as gas composition, maximum overpressure, rate of pressure rise, and flammability limits are described.
Technical Paper

Speeds of Child Cyclists

2019-04-02
2019-01-0419
Many published studies have characterized walking and running speeds of young children. However, there is a paucity of data on the cycling speeds of very young children (4 to 5 years old). The purpose of this study was to obtain an estimate of cycling speed for boys and girls both who are learning to ride bicycles (i.e., younger children who still ride with training wheels) and who have already learned to ride bicycles (i.e., slightly older children who no longer use training wheels). A sample of 32 child riders (17 boys, 15 girls; 17 four-year-olds who still ride with training wheels, 15 five-year-olds who do not) were asked to ride a short pre-defined distance at their usual speed when riding, and again at their highest speed. We found that while age and experience can differentiate riders, there were only small differences between boys’ and girls’ speeds in either age group.
Journal Article

All-Terrain Vehicle (ATV) Handling and Control, Analysis of Objective Data

2017-03-28
2017-01-1557
Because the great majority of All-Terrain Vehicles (ATVs) use a solid rear axle for improved off-road mobility, these vehicles typically transition from understeer to oversteer with increased cornering severity in tests customarily used by automobile manufacturers to measure steady-state vehicle handling properties. An oversteer handling response is contrary to the accepted norm for on-road passenger vehicles and, for this reason, has drawn scrutiny from numerous researchers. In this paper, an evaluation of ATV handling is presented in which 10 participants operated an ATV that was configured to have two different steady-state cornering characteristics. One configuration produced an approximately linear understeer response (labeled US) and the other configuration transitioned from understeer to oversteer (labeled US-OS) with increasing lateral acceleration in constant-radius turn tests conducted on a skid pad.
Journal Article

Rear-End Impacts - Part 2: Sled Pulse Effect on Front-Seat Occupant Responses

2022-03-29
2022-01-0854
This study was conducted to assess the effects of differing rear impact pulse characteristics on restraint performance, front-seat occupant kinematics, biomechanical responses, and seat yielding. Five rear sled tests were conducted at 40.2 km/h using a modern seat. The sled buck was representative of a generic sport utility vehicle. A 50th percentile Hybrid III ATD was used. The peak accelerations, acceleration profiles and durations were varied. Three of the pulses were selected based on published information and two were modeled to assess the effects of peak acceleration occurring early and later within the pulse duration using a front and rear biased trapezoidal characteristic shape. The seatback angle at maximum rearward deformation varied from 46 to 67 degrees. It was lowest in Pulse 1 which simulates an 80 km/h car-to-car rear impact.
Journal Article

Neck Loads in Playground Activities in a Pediatric Population

2012-04-16
2012-01-0560
Neck injury assessment reference values (IARVs) and tolerance values for children have been specified using animal data compared to the loading of anthropomorphic test devices (ATDs). However, there is a paucity of data regarding the neck loads generated during non-injurious situations for children. Six males and six females aged 8-11 years old were equipped with a validated head sensor package and upper neck loads and moments were calculated from measured head kinematics while performing a series of playground-type activities. The maximum forces were 686 N in compression, 177 N in tension, and 471 N in shear, the maximum moments were 18.2 N-m in flexion, 6.0 N-m in extension, 6.4 N-m in lateral bending, and 12.1 N-m in axial twist. Female subjects exhibited similar loads and moments to their male counterparts, but larger Nij values. The peak loads measured in this study are larger than or comparable to those undertaken with adult subjects participating in similar activities.
Technical Paper

Understanding the Fundamental Mechanisms of Battery Thermal Runaway Propagation and Mitigation

2023-09-05
2023-01-1515
The increased prevalence of larger and more energy-dense battery packs for transportation and grid storage applications has resulted in an increasing number of severe battery thermal events. The implications on product reliability, consumer safety, and the surrounding environment are significant. While there are many potential root causes for battery thermal runaway, these events often start within a single battery cell or group of cells that cascade to neighboring cells and other combustible materials, rapidly increasing the hazard profile of the battery pack as more stored energy is released. Reducing these hazards requires preventing severe thermal runaway scenarios by mitigating cell-to-cell propagation through the improved design of both individual cells and battery packs.
Technical Paper

Seatback Strength and Its Effect on In-Position and Out-of-Position ATD Loading in High-Speed Rear Impact Sled Tests

2022-03-29
2022-01-0856
Vehicle rear structure stiffness has increased as a result of the requirements in the FMVSS 301R, which has also corresponded to an increase in front-row seat strength. This study evaluates the structural behavior and occupant response associated with production-level seats equipped with body-mounted D-rings, and very stiff all-belt-to-seat (ABTS) in a group of 12 deceleration sled tests. A double-haversine pulse with approximately 100-msec duration was used for all tests, with peak accelerations of approximately 19 g for the 40 km/h (25 mph) tests and peak accelerations of 28 g for the 56 km/h (35 mph) test. This generic pulse was designed to represent a severe rear impact crash involving vehicles with stiffer rear structures. The tests compared occupant responses and resulting structural deformation of an original equipment manufacturer (OEM) production-level driver seat from a pickup and a very stiff modified ABTS. Both seating systems were equipped with dual recliners.
Technical Paper

Injury Rates by Crash Severity, Belt Use and Head Restraint Type and Performance in Rear Impacts

2020-04-14
2020-01-1223
This study assesses the exposure distribution and injury rate (MAIS 4+F) to front-outboard non-ejected occupants by crash severity, belt use and head restraint type and damage in rear impacts using 1997-2015 NASS-CDS data. Rear crashes with a delta V <24 km/h (15 mph) accounted for 71% of all exposed occupants. The rate of MAIS 4+F increased with delta V and was higher for unbelted than belted occupants with a rate of 11.7% ± 5.2% and 6.0% ± 1.5% respectively in 48+ km/h (30 mph) delta V. Approximately 12% of front-outboard occupants were in seats equipped with an integral head restraint and 86% were with an adjustable head restraint, irrespective of crash severity. The overall injury rate was 0.14% ± 0.05% and 0.22% ± 0.06%, respectively. It was higher in cases where the head restraint was listed as “damaged”. Thirteen cases involving a lap-shoulder belted occupant in a front-outboard seat in which “damage” to the adjustable head restraint was identified.
Technical Paper

The Effects of Active and Conventional Head Restraints on Front Seat Occupant Responses in Rear Impacts

2020-04-14
2020-01-1217
This study assesses front seat occupant responses in rear impacts with active head restraints (AHR) and conventional head restraints (CHR) using field accident data and test data from the Insurance Institute for Highway Safety (IIHS). 2003-2015 NASS-CDS data were analyzed to determine injury rates in 1997+ model year seats equipped with AHR and CHR. Results indicated that less than 4% of occupants were in seats equipped with AHR. Crashes of delta-V <24 km/h accounted for more than 70% of all exposed front seat occupants, irrespective of head restraint design. Rear crashes with a delta-V < 24 km/h included 35.6% fewer occupants who sustained a MAIS 1-2 injury overall and 26.4% fewer who sustained a MAIS 1-2 cervical injury in vehicles equipped with AHR compared to CHR. In IIHS 16 km/h rear sled tests, the biomechanical response of an instrumented BioRID was evaluated on seats with AHR and CHR. HIC15 and concussion risk were calculated from head acceleration data.
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