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Journal Article

Real-Time Optimal Energy Management of Heavy Duty Hybrid Electric Vehicles

2013-04-08
2013-01-1748
The performance of energy flow management strategies is essential for the success of hybrid electric vehicles (HEVs), which are considered amongst the most promising solutions for improving fuel economy as well as reducing exhaust emissions. The heavy duty HEVs engaged in cycles characterized by start-stop configuration has attracted widely interests, especially in off-road applications. In this paper, a fuzzy equivalent consumption minimization strategy (F-ECMS) is proposed as an intelligent real-time energy management solution for heavy duty HEVs. The online optimization problem is formulated as minimizing a cost function, in terms of weighted fuel power and electrical power. A fuzzy rule-based approach is applied on the weight tuning within the cost function, with respect to the variations of the battery state-of-charge (SOC) and elapsed time.
Journal Article

An Experimental Investigation into DEF Dosing Strategies for Heavy Duty Vehicle Applications

2015-04-14
2015-01-1028
In recent years urea selective catalytic reduction (SCR) has become the principal method of NOx abatement within heavy duty (HD) diesel exhaust systems; however, with upcoming applications demanding NOx reduction efficiencies of above 96 % on engines producing upwards of 10 g·kWh−1 NOx, future diesel exhaust fluid (DEF) dosing systems will be required to operate stably at significantly increased dosing rates. Developing a dosing system capable of meeting the increased performance requirements demands an improved understanding of how DEF sprays interact with changing exhaust flows. This study has investigated four production systems representing a diverse range of dosing strategies in order to determine how performance is influenced by spray structure and identify promising strategies for further development. The construction of an optically accessible hot-air flow rig has enabled visualisation of DEF injection into flows representative of HD diesel exhaust conditions.
Journal Article

Efficiency and Durability Predictions of High Performance Racing Transmissions

2016-06-15
2016-01-1852
Efficiency and durability are key areas of research and development in modern racing drivetrains. Stringent regulations necessitate the need for components capable of operating under highly loaded conditions whilst being efficient and reliable. Downsizing, increasing the power-to-weight ratio and modification of gear teeth geometry to reduce friction are some of the actions undertaken to achieve these objectives. These approaches can however result in reduced structural integrity and component durability. Achieving a balance between system reliability and optimal efficiency requires detailed integrated multidisciplinary analyses, with the consideration of system dynamics, contact mechanics/tribology and stress analysis/structural integrity. This paper presents an analytical model to predict quasi-static contact power losses in lubricated spur gear sets operating under the Elastohydrodynamic regime of lubrication.
Journal Article

Experimental Study on the Burning Rate of Methane and PRF95 Dual Fuels

2016-04-05
2016-01-0804
Natural gas as an alternative fuel offers the potential of clean combustion and emits relatively low CO2 emissions. The main constitute of natural gas is methane. Historically, the slow burning speed of methane has been a major concern for automotive applications. Literature on experimental methane-gasoline Dual Fuel (DF) studies on research engines showed that the DF strategy is improving methane combustion, leading to an enhanced initial establishment of burning speed even compared to that of gasoline. The mechanism of such an effect remains unclear. In the present study, pure methane (representing natural gas) and PRF95 (representing gasoline) were supplied to a constant volume combustion vessel to produce a DF air mixture. Methane was added to PRF95 in three different energy ratios 25%, 50% and 75%. Experiments have been conducted at equivalence ratios of 0.8, 1, 1.2, initial pressures of 2.5, 5 and 10 bar and a temperature of 373K.
Journal Article

Design and Optimisation of the Propulsion Control Strategy for a Pneumatic Hybrid City Bus

2016-04-05
2016-01-1175
A control strategy has been designed for a city bus equipped with a pneumatic hybrid propulsion system. The control system design is based on the precise management of energy flows during both energy storage and regeneration. Energy recovered from the braking process is stored in the form of compressed air that is redeployed for engine start and to supplement the engine air supply during vehicle acceleration. Operation modes are changed dynamically and the energy distribution is controlled to realize three principal functions: Stop-Start, Boost and Regenerative Braking. A forward facing simulation model facilitates an analysis of the vehicle dynamic performance, engine transient response, fuel economy and energy usage.
Technical Paper

Probabilistic Analysis of Bimodal State Distributions in SCR Aftertreatment Systems

2020-04-14
2020-01-0355
Sensor selection for the control of modern powertrains is a recognised technical challenge. The key question is which set of sensors is best suited for an effective control strategy? This paper addresses the question through probabilistic modelling and Bayesian analysis. By quantifying uncertainties in the model, the propagation of sensor information throughout the model can be observed. The specific example is an abstract model of the slip behaviour of Selective Catalytic Reduction (SCR) DeNOx aftertreatment systems. Due to the ambiguity of the sensor reading, linearization-based approaches including the Extended Kalman Filter, or the Unscented Kalman Filter are not successful in resolving this problem. The stochastic literature suggests approximating these nonlinear distributions using methods such as Markov Chain Monte Carlo (MCMC), which is able in principle to resolve bimodal or multimodal results.
Technical Paper

Real-Time Sound and Vibration Modelling for Electric Motor

2021-08-31
2021-01-1081
The replacement of the ICE engine with an electric motor has led to a significant reduction in vibration and noise. The characteristics of the electric motor as part of the powertrain still need consideration from an NVH perspective, as there are still two highly tonal components generating noise to the cabin, albeit at higher frequencies. The radial electromagnetic force causes a structural vibration on the casing which changes with motor speed and can be used to indicate vehicle speed. The current excitation causes a primarily tangential force on the poles of the motor at a specific frequency, but both are narrow band and can cause annoyance. The traditional approach to predicting the sound radiation of electric motors is usually based on finite element analysis (FEA). While this method has the capability to estimate the time response, it is computationally too demanding and does not allow for early investigations at systems level.
Journal Article

Crankcase Sampling of PM from a Fired and Motored Compression Ignition Engine

2011-09-11
2011-24-0209
Crankcase emissions are a complex mixture of combustion products and aerosol generated from lubrication oil. The crankcase emissions contribute substantially to the total particulate matter (PM) emitted from an engine. Environment legislation demands that either the combustion and crankcase emissions are combined to give a total measurement, or the crankcase gases are re-circulated back into the engine. There is a lack of understanding regarding the physical processes that generate crankcase aerosols, with a paucity of information on the size/mass concentrations of particles present in the crankcase. In this study the particulate matter crankcase emissions were measured from a fired and motored 4-cylinder compression ignition engine at a range of speeds and crankcase locations.
Journal Article

An Investigation into the Wake Structure of Square Back Vehicles and the Effect of Structure Modification on Resultant Vehicle Forces

2011-06-09
2011-37-0015
A large contribution to the aerodynamic drag of a vehicle (30%(1) or more depending on vehicle shape) arises from the low base pressure in the wake region, especially on square-back configurations. A degree of base pressure recovery can be achieved through careful shape optimization, but the flow structures and mechanisms within the wake that cause these base pressure changes are not well understood. A more complete understanding of these mechanisms may provide opportunities for further drag reductions from both passive shape changes and in the future through the use of active flow control technologies. In this work surprisingly large changes in drag and lift coefficients of a square-back style vehicle have been measured as a result of physically small passive modifications. Tests were performed at quarter scale using a simplified vehicle model (Windsor Model) and at full scale using an MPV. The full scale vehicle was tested with and without a flat floor.
Journal Article

Insights into Cold-Start DISI Combustion in an Optical Engine Operating at −7°C

2013-04-08
2013-01-1309
Particulate Matter (PM) emissions reduction is an imminent challenge for Direct Injection Spark Ignition (DISI) engine designers due to the introduction of Particulate Number (PN) standards in the proposed Euro 6 emissions legislation aimed at delivering the next phase of air quality improvements. An understanding of how the formation of combustion-derived nanoparticulates in engines is affected by the engine operating temperature is important for air quality improvement and will influence future engine design and control strategies. This investigation has examined the effect on combustion and PM formation when reducing the engine operating temperature to -7°C. A DISI single-cylinder optical research engine was modified to simulate a range of operating temperatures down to the proposed -7°C.
Journal Article

Large Eddy Simulation of Premixed Combustion in Spark Ignited Engines Using a Dynamic Flame Surface Density Model

2013-04-08
2013-01-1086
In this work, cyclic combustion simulations of a spark ignition engine were performed using the Large Eddy Simulation techniques. The KIVA-4 RANS code was modified to incorporate the LES capability. The flame surface density approach was implemented to model the combustion process. Ignition and flame kernel models were also developed to simulate the early stage of flame propagation. A dynamic procedure was formulated where all model coefficients were locally evaluated using the resolved and test filtered flow properties during the fully developed phase of combustion. A test filtering technique was adopted to use in wall bounded systems. The developed methodology was then applied to simulate the combustion and associated unsteady effects in a spark ignition engine. The implementation was validated using the experimental data taken from the same engine.
Technical Paper

Modification of the Internal Flows of Thermal Propulsion Systems Using Local Aerodynamic Inserts

2020-09-15
2020-01-2039
Modern thermal propulsion systems (TPS) as part of hybrid powertrains are becoming increasingly complex. They have an increased number of components in comparison to traditionally powered vehicles leading to increased demand in packaging requirements. Many of the components in these systems relate to achieving efficiency gains, weight saving and pollutant reduction. This includes turbochargers and diesel or gasoline particulate filters for example and these are known to be very sensitive to inlet boundary conditions. When overcoming packaging requirements, sub-optimal flow distributions throughout the TPS can easily occur. Moreover, the individual components are often designed in isolation assuming relatively flat and artificially quiescent inlet flow conditions in comparison to those they are actually presented with. Thus, some of the efficiency benefits are lost through reduced component aerodynamic efficiency.
Technical Paper

Performance and Exhaust Emission Evaluation of a Small Diesel Engine Fuelled with Coconut Oil Methyl Esters

1998-02-23
981156
Renewable sources of energy need to be developed to fulfill future energy demands in areas such as the Maldives where traditional sources of raw materials are limited or non-existent. This paper explores the use of an alternative fuel derived from coconut oil that can be produced in the Maldives and can be used in place of diesel fuel. The main advantage of this particular fuel is that it is a highly saturated oil with a calorific value close to standard diesel fuel. The viscosity of the crude coconut oil is much higher than standard diesel fuel. To reduce the viscosity and to make the oil more suitable for conventional diesel engines methyl esters were produced using the transesterification process (1). The engine performed well on the coconut oil methyl esters although there was a small reduction in power consistent with the lower calorific value of the alternative fuel. Comparative performance data together with the emission levels for the two fuels are presented.
Technical Paper

Comparison between Unthrottled, Single and Two-valve Induction Strategies Utilising Direct Gasoline Injection: Emissions, Heat-release and Fuel Consumption Analysis

2008-06-23
2008-01-1626
For a spark-ignition engine, the parasitic loss suffered as a result of conventional throttling has long been recognised as a major reason for poor part-load fuel efficiency. While lean, stratified charge, operation addresses this issue, exhaust gas aftertreatment is more challenging compared with homogeneous operation and three-way catalyst after-treatment. This paper adopts a different approach: homogeneous charge direct injection (DI) operation with variable valve actuations which reduce throttling losses. In particular, low-lift and early inlet valve closing (EIVC) strategies are investigated. Results from a thermodynamic single cylinder engine are presented that quantify the effect of two low-lift camshafts and one standard high-lift camshaft operating EIVC strategies at four engine running conditions; both, two- and single-inlet valve operation were investigated. Tests were conducted for both port and DI fuelling, under stoichiometric conditions.
Technical Paper

Modeling and Control Design of a SOFC-IC Engine Hybrid System

2008-04-14
2008-01-0082
This paper presents a control system design strategy for a novel fuel cell - internal combustion engine hybrid power system. Dynamic control oriented models of the system components are developed. The transient behavior of the system components is investigated in order to determine control parameters and set-points. The analysis presented here is the first step towards development of a controller for this complex system. The results indicate various possibilities for control design and development. A control strategy is discussed to achieve system performance optimization.
Technical Paper

BSFC Investigation Using Variable Valve Timing in a Heavy Duty Diesel Engine

2009-04-20
2009-01-1525
Variable valve actuation in heavy duty diesel engines is not well documented, because of diesel engine feature, such as, unthrottled air handling, which gives little room to improve pumping loss; a very high compression ratio, which makes the clearance between the piston and valve small at the top dead center. In order to avoid strike the piston while maximizing the valve movement scope, different strategies are adopted in this paper: (1) While exhaust valve closing is fixed, exhaust valve opening is changed; (2) While exhaust valve closing is fixed, late exhaust valve opening: (3) While inlet valve opening is fixed, inlet valve closing is changed; (4) Delayed Inlet valve and exhaust valve openings and closings; (5) Changing exhaust valve timing; (6) changing inlet valve timing; (7) Changing both inlet and exhaust timing, will be used.
Technical Paper

Numerical and Experimental Analysis of Manual Transmissions - Gear Rattle

2009-04-20
2009-01-0328
Manual transmission gear rattle is the result of repetitive impacts of gear meshing teeth within their backlash. This phenomenon can occur under various loaded or lightly loaded conditions. It fundamentally differs from other transient NVH phenomena, such as clonk or thud, which are due to impulsive actions [1]. However, they all have their lowest common denominator in the action of contact/impact forces through lubricated contacts. Various forms of rattle have been cited, owing to the mechanism of manifestation and operating conditions [2, 3 and 4], among which drive rattle, creep rattle and over-run rattle can be found. In this work, a transmission model for creep rattle conditions has been developed taking into account the lubricated impacts of the gear teeth pairs during a meshing cycle and the friction between the contacting teeth flanks.
Technical Paper

Multi-Zone Kinetic Model of Controlled Auto Ignition Combustion

2009-04-20
2009-01-0673
A multi-zone Controlled Auto Ignition (CAI) model for simulating the combustion and emissions has been developed and reported in this paper. The model takes into account the effects of the boundary layer, crevice volume, and blowby. In order to investigate the influences of in-cylinder inhomogeneity, the main cylinder chamber has been divided into multiple core zones with varying temperature and composition. Mass and energy transfer between neighbouring zones were modeled. A reduced chemical kinetic mechanism was implemented in each zone to simulate the CAI combustion chemistry and emission formation. An in-house code, the LUCKS (Loughborough University Chemical Kinetics Simulation), was employed to solve the coupled differential equations of the system. The model was validated against experimental results at various Internal Exhaust Gas Recirculation (IEGR) levels and was then used to analyze the thermal and chemical effect of the IEGR on the CAI combustion.
Technical Paper

Top Fuel Dragster Powertrain Modelling

2008-12-02
2008-01-2958
Here we consider the construction of a model in the matlab/simulink environment that describes the dynamic processes occurring within the driveline of a Top Fuel Dragster. Particular emphasis is placed upon development of the model for aspects of powertrain performance that are unique to operation of a dragster. This includes clutch operation, tyre modelling including squat and growth and vertical load variation. The model predictions are compared to vehicle test data, and although predictions are not accurate clear similarities are seen. Hence a good basis for simulating the dragster has been produced but significant parameter tuning work is still required. The paper considers future enhancements to the model and methods for identifying model parameters, in order to further improve accuracy.
Technical Paper

Low Power Autoselective Regeneration of Monolithic Wall Flow Diesel Particulate Filters

2009-06-15
2009-01-1927
This paper presents research into a novel autoselective electric discharge method for regenerating monolithic wall flow diesel particulate filters using low power over the entire range of temperatures and oxygen concentrations experienced within the exhaust systems of modern diesel engines. The ability to regenerate the filter independently of exhaust gas temperature and composition significantly reduces system complexity compared to other systems. In addition, the system does not require catalyst loading and uses only mass- produced electronic and electrical components, thus reducing the cost of the after-treatment package. Purpose built exhaust gas simulation test rigs were used to evaluate, develop and optimise the autoselective regeneration system. On-engine testing demonstrated the performance of the autoselective regeneration process under real engine conditions.
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