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Technical Paper

Numerical Parametric Study of a Six-Stroke Gasoline Compression Ignition (GCI) Engine Combustion- Part II

2020-04-14
2020-01-0780
In order to extend the operability limit of the gasoline compression ignition (GCI) engine, as an avenue for low temperature combustion (LTC) regime, the effects of parametric variations of engine operating conditions on the performance of six-stroke GCI (6S-GCI) engine cycle are numerically investigated, using an in-house 3D CFD code coupled with high-fidelity physical sub-models along with the Chemkin library. The combustion and emissions were calculated using a skeletal chemical kinetics mechanism for a 14-component gasoline surrogate fuel. Authors’ previous study highlighted the effects of the variation of injection timing and split ratio on the overall performance of 6S-GCI engine and the unique mixing-controlled burning mode of the charge mixtures during the two additional strokes. As a continuing effort, the present study details the parametric studies of initial gas temperature, boost pressure, fuel injection pressure, compression ratio, and EGR ratio.
Technical Paper

Obstacle Avoidance Using Model Predictive Control: An Implementation and Validation Study Using Scaled Vehicles

2020-04-14
2020-01-0109
Over the last decade, tremendous amount of research and progress has been made towards developing smart technologies for autonomous vehicles such as adaptive cruise control, lane keeping assist, lane following algorithms, and decision-making algorithms. One of the fundamental objectives for the development of such technologies is to enable autonomous vehicles with the capability to avoid obstacles and maintain safety. Automobiles are real-world dynamical systems - possessing inertia, operating at varying speeds, with finite accelerations/decelerations during operations. Deployment of autonomy in vehicles increases in complexity multi-fold especially when high DOF vehicle models need to be considered for robust control. Model Predictive Control (MPC) is a powerful tool that is used extensively to control the behavior of complex, dynamic systems. As a model-based approach, the fidelity of the model and selection of model-parameters plays a role in ultimate performance.
Technical Paper

Engine-in-the-Loop Study of a Hierarchical Predictive Online Controller for Connected and Automated Heavy-Duty Vehicles

2020-04-14
2020-01-0592
This paper presents a cohesive set of engine-in-the-loop (EIL) studies examining the use of hierarchical model-predictive control for fuel consumption minimization in a class-8 heavy-duty truck intended to be equipped with Level-1 connectivity/automation. This work is motivated by the potential of connected/automated vehicle technologies to reduce fuel consumption in both urban/suburban and highway scenarios. The authors begin by presenting a hierarchical model-predictive control scheme that optimizes multiple chassis and powertrain functionalities for fuel consumption. These functionalities include: vehicle routing, arrival/departure at signalized intersections, speed trajectory optimization, platooning, predictive optimal gear shifting, and engine demand torque shaping. The primary optimization goal is to minimize fuel consumption, but the hierarchical controller explicitly accounts for other key objectives/constraints, including operator comfort and safe inter-vehicle spacing.
Technical Paper

Capability-Driven Adaptive Task Distribution for Flexible Multi-Human-Multi-Robot (MH-MR) Manufacturing Systems

2020-04-14
2020-01-1303
Collaborative robots are more and more used in smart manufacturing because of their capability to work beside and collaborate with human workers. With the deployment of these robots, manufacturing tasks are more inclined to be accomplished by multiple humans and multiple robots (MH-MR) through teaming effort. In such MH-MR collaboration scenarios, the task distribution among the multiple humans and multiple robots is very critical to efficiency. It is also more challenging due to the heterogeneity of different agents. Existing approaches in task distribution among multiple agents mostly consider humans with assumed or known capabilities. However human capabilities are always changing due to various factors, which may lead to suboptimal efficiency. Although some researches have studied several human factors in manufacturing and applied them to adjust the robot task and behaviors.
Technical Paper

Simulation-Based Evaluation of Spark-Assisted Compression Ignition Control for Production

2020-04-14
2020-01-1145
Spark-assisted compression ignition (SACI) leverages flame propagation to trigger autoignition in a controlled manner. The autoignition event is highly sensitive to several parameters, and thus, achieving SACI in production demands a high tolerance to variations in conditions. Limited research is available to quantify the combustion response of SACI to these variations. A simulation study is performed to establish trends, limits, and control implications for SACI combustion over a wide range of conditions. The operating space was evaluated with a detailed chemical kinetics model. Key findings were synthesized from these results and applied to a 1-D engine model. This model identified performance characteristics and potential actuator positions for a production-viable SACI engine. This study shows charge preparation is critical and can extend the low-load limit by strengthening flame propagation and the high-load limit by reducing ringing intensity.
Technical Paper

Wear Resistance of Lunar Wheel Treads Made of Polymeric Fabrics

2009-04-20
2009-01-0065
The purpose of this research is to characterize the wear resistance of wheel treads made of polymeric woven and non-woven fabrics. Experimental research is used to characterize two wear mechanisms: (1) external wear due to large sliding between the tread and rocks, and (2) external wear due to small sliding between the tread and abrasive sand. Experimental setups include an abrasion tester and a small-scale merry-go-round where the tread is attached to a deformable rolling wheel. The wear resistance is characterized using various measures including, quantitatively, by the number of cycles to failure, and qualitatively, by micro-visual inspection of the fibers’ surface. This paper describes the issues related to each experiment and discusses the results obtained with different polymeric materials, fabric densities and sizes. The predominant wear mechanism is identified and should then be used as one of the criteria for further design of the tread.
Technical Paper

Design of a Scaled Off-Vehicle Wheel Testing Device for Textile Tread Wear

2009-04-20
2009-01-0562
This paper describes the development of test equipment for determining the wear viability of various lunar wheel tread materials with service lives of up to ten years and 10,000 km. The problem is defined, and concepts are proposed, evaluated, and selected. An abrasive turntable is chosen for simplicity and accuracy of modeling the original wheel configuration. Additionally, the limitations of the test are identified, such as the sensitivity to off-vertical loading, and future work is projected in order to more effectively continue testing. Finally, this paper presents the challenges of collaborative research effort between an undergraduate research team and industry, with government lab representatives as customers
Technical Paper

Wood-to-Wheels: A Multidisciplinary Research Initiative in Sustainable Transportation Utilizing Fuels and Co-Products from Forest Resources

2008-10-20
2008-21-0026
Michigan Technological University has established a broad-based university-wide research initiative, termed Wood-to-Wheels (W2W), to develop and evaluate improved technologies for growing, harvesting, converting, and using woody biomass in renewable transportation fuel applications. The W2W program bridges the entire biomass development-production-consumption life cycle with research in areas including forest resources, bioprocessing, engine/vehicle systems, and sustainable decisions. The W2W chain establishes a closed cycle of carbon between the atmosphere, woody biomass, fuels, and vehicular systems that can reduce the accumulation of CO2 in the atmosphere. This paper will summarize the activities associated with the Wood-to-Wheels initiative and describe challenges and the potential benefits that are achievable.
Technical Paper

Development of New Turbulence Models and Computational Methods for Automotive Aerodynamics and Heat Transfer

2008-12-02
2008-01-2999
This paper is a review of turbulence models and computational methods that have been produced at Clemson University's Advanced Computational Research Laboratory. The goal of the turbulence model development has been to create physics-based models that are economically feasible and can be used in a competitive environment, where turnaround time is a critical factor. Given this goal, all of the work has been focused on Reynolds-Averaged Navier-Stokes (RANS) simulations in the eddy-viscosity framework with the majority of the turbulence models having three transport equations in addition to mass, momentum, and energy. Several areas have been targeted for improvement in turbulence modeling for complex flows such as those found in motorsports aerodynamics: the effects of streamline curvature and rotation on the turbulence field, laminar-turbulent transition, and separated shear layer rollup and breakdown.
Technical Paper

Development of Endurance Testing Apparatus Simulating Wheel Dynamics and Environment on Lunar Terrain

2010-04-12
2010-01-0765
This paper entails the design and development of a NASA testing system used to simulate wheel operation in a lunar environment under different loading conditions. The test system was developed to test the design of advanced nonpneumatic wheels to be used on the NASA All-Terrain Hex-Legged Extra-Terrestrial Explorer (ATHLETE). The ATHLETE, allowing for easy maneuverability around the lunar surface, provides the capability for many research and exploration opportunities on the lunar surface that were not previously possible. Each leg, having six degrees of freedom, allows the ATHLETE to accomplish many tasks not available on other extra-terrestrial exploration platforms. The robotic vehicle is expected to last longer than previous lunar rovers.
Technical Paper

Physiological Limits of Underpressure and Overpressure for Mechanical Counter Pressure Suits

2003-07-07
2003-01-2444
The first concept and early experiments of a mechanical counter pressure (MCP) spacesuit were published by Webb in the late 1960's. MCP provides an alternative approach to the conventional full pressure suit that bears some significant advantages, such as increased mobility, dexterity, and tactility. The presented ongoing research provides a thorough investigation of the physiological effect of mechanical counter pressure applied onto the human skin. In this study, we investigated local microcirculatory effects produced with negative and positive ambient pressure on the lower body as a preliminary study for a lower body garment. The data indicates that the positive pressure was less tolerable than negative pressure. Lower body negative and positive pressure cause various responses in skin blood flow due to not only blood shifts but also direct exposure to pressure differentials.
Technical Paper

Effects of Tire and Vehicle Design Characteristics on Rollover of Tractor Semi-Trailers

2004-03-08
2004-01-1739
Understanding the effects of tire and vehicle properties on the rollover propensity of tractor semi-trailer trucks is essential. The major objective of the project described by this paper was to develop a simplified computational tool that can be used to understand and predict the effects of various tire characteristics and truck design parameters on rollover under steady cornering and non-tripped conditions. In particular, this tool may be used to help understand the basic mechanisms governing rollover propensity of trucks equipped with New Generation Wide Single tires as contrasted with conventional tires. Effects of tire flexibility, roll-compliant suspensions, fifth - wheel lash and nonlinear suspension characteristics are included in the model and are presented below. Design parameter data used as input to the model were obtained from Michelin Americas Research and Development Corporation.
Technical Paper

VoGe: A Voice and Gesture System for Interacting with Autonomous Cars

2017-03-28
2017-01-0068
In the next 20 years fully autonomous vehicles are expected to be in the market. The advance on their development is creating paradigm shifts on different automotive related research areas. Vehicle interiors design and human vehicle interaction are evolving to enable interaction flexibility inside the cars. However, most of today’s vehicle manufacturers’ autonomous car concepts maintain the steering wheel as a control element. While this approach allows the driver to take over the vehicle route if needed, it causes a constraint in the previously mentioned interaction flexibility. Other approaches, such as the one proposed by Google, enable interaction flexibility by removing the steering wheel and accelerator and brake pedals. However, this prevents the users to take control over the vehicle route if needed, not allowing them to make on-route spontaneous decisions, such as stopping at a specific point of interest.
Technical Paper

Splashing Criterion and Topological Features of a Single Droplet Impinging on the Flat Plate

2018-04-03
2018-01-0289
This paper aims to provide the experimental and numerical investigation of a single fuel droplet impingement on the different wall conditions to understand the detailed impinging dynamic process. The experimental work was carried out at the room temperature and pressure except for the variation of the impinged wall temperature. A high-speed camera was employed to capture the silhouette of the droplet impinging on wall process against a collimated light. Water, diesel, n-dodecane, and n-heptane were considered as four different droplets and injected from a precision syringe pump with the volume flow rate of 0.2 mL/min at various impact Weber numbers. The impingement outcomes after droplet impacting on the wall include stick, spread, rebound and splash, which depend on the controlling parameters of Weber number, Reynolds number, liquid and surface properties, etc.
Technical Paper

Understanding the Automotive Pedal Usage and Foot Movement Characteristics of Older Drivers

2018-04-03
2018-01-0495
This study was driven by the prevalence of older drivers’ overrepresentation in crashes caused by pedal application errors. Previous research has shown tasks prone to pedal errors, which include emergency braking, parking lot maneuvers and reaching out of the driver’s window. However, pedal usage characteristics of older drivers while performing on-road driving tasks are unknown. The objective of this research was to understand pedal usage characteristics of older drivers during on-road driving tasks in an instrumented vehicle. Twenty-six drivers over the age of 60 completed 10 stopping tasks as the baseline for stopping performance, a startle-braking task, two forward parking tasks and two reaching out of the vehicle tasks. Results for this instrumented vehicle study showed significantly positive correlations between stature and the percent of foot pivoting, and between shoe length and percent of foot pivoting in the baseline stopping tasks.
Technical Paper

Evaluation of Cylinder Pressure Transducer Performance Including the Influence of Mounting Location and Thermal Protection

2022-02-21
2022-01-5014
The piezoelectric cylinder pressure transducer is one of the most critical tools for internal combustion (IC) engine research and development. However, not all cylinder pressure transducers perform equally in every application, and the fidelity of transducers can vary across different models and manufacturers. Even slightly dissimilar models from the same manufacturer can have significantly different performance in areas such as sensitivity and resistance to intra-cycle thermal shock. These performance differences can lead to errors and inconsistencies in the calculation of combustion metrics like mean effective pressure (MEP), the polytropic compression and expansion exponents (PolyC and PolyE), and mass fraction burn (MFB) calculations. The variations can lead to suboptimal hardware and calibration choices during the engine development phase.
Technical Paper

Optimization to Improve Lateral Stability of Tractor Semi-Trailers During Steady State Cornering

2004-10-26
2004-01-2690
Decreasing the propensity for rollover during steady state cornering of tractor semi-trailers is a key advantage to the trucking industry. This will be referred to as “increasing the lateral stability during steady state cornering” and may be accomplished by changes in design and loading variables which influence the behavior of a vehicle. To better understand the effects of such changes, a computer program was written to optimize certain design variables and thus maximize the lateral acceleration where an incipient loss of lateral stability occurs. The vehicle model used in the present investigation extends that developed by Law [1] and presented in Law and Janajreh [2]. The original model included the effects of tire flexibility, nonlinear roll-compliant suspensions, and fifth wheel lash. This model was modified to include (a) additional effects of displacement due to both lateral and vertical tire flexibility, and (b) provisions for determining “off-tracking”.
Technical Paper

Research Alliances, A Strategy for Progress

1995-09-01
952146
In today's business climate rapid access to, and implementation of, new technology is essential to enhance competitive advantage. In the past, universities have been used for research contracts, but to fully utilize the intellectual resources of education institutions, it is essential to approach these relationships from a new basis: alliance. Alliances permit both parties to become active participants and achieve mutually beneficial goals. This paper will examine the drivers and challenges for industrial -- university alliances from both the industrial and academic perspectives.
Technical Paper

Drawbeads in Sheet Metal Stamping - A Review

1997-02-24
970986
The paper reviews the role of drawbeads in sheet metal stamping. The design of drawbeads is discussed in depth, with treatment of different bead cross sections, bead end shapes, and bead materials. International standards and practices are included. This is followed by the historical development of the modeling of the drawbead restraining force, starting with basic equilibrium approaches, and leading to the use of the finite element method which permits the study of drawbead effects on sheet metal flow in three dimensions. Finally, the potential of active drawbeads is described based upon ongoing research which is directed toward closed-loop computer control of the stamping process through adjustment of the drawbead penetration.
Journal Article

Designing the Design Space: Evaluating Best Practices in Tradespace Exploration, Analysis and Decision-Making

2022-03-29
2022-01-0354
Determining the validity of the design space early in the conceptualization of a project can make the difference between project success and failure. Early assessment of technical feasibility, project risk, technical readiness and realistic performance expectations based on models with different levels of fidelity, uncertainty, and technical robustness is a challenging mission critical task for large procurement projects. Tradespace exploration uses model-based engineering analysis, design exploration methods, and multi-objective optimization techniques to enable project stakeholders to make informed decisions and tradeoffs concerning the scope, schedule, budget, performance and risk profile of a project. As the intersection with a number of project stakeholders, tradespace studies can provide a significant impact upon the direction and decision-making in a project.
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