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Technical Paper

Investigation of Frequent Pinion Seal and Hub Seal Leakages on Heavy Commercial Vehicles

2010-10-05
2010-01-2015
The automotive sector is going through a phase of stiff competition among various Original Equipment Manufacturers for increasing their profitability while ensuring highest levels of customer satisfaction. The biggest challenge for such companies lies in minimizing their overall cost involving investments in Research and Development, manufacturing, after sales service and warranty costs. Higher warranty costs not only affect the net profit but in turn it also affects the brand image of the company to a large extent in the long run. An effort is made here to target such warranty costs due to frequent tail pinion and hub seal leakages on single reduction/hub reduction axles of Heavy Commercial Vehicles in the field. A preliminary study involving the severity analysis of such failures is followed by a step by step investigation of these failures.
Technical Paper

Protection Devices to Improve Frontal Pendulum Impact Performance of Heavy Commercial Vehicles

2011-01-19
2011-26-0099
During the frontal pendulum impact on commercial vehicles as per AIS029, flat front end vehicles usually show severe cabin deformations. In most of these cases the impact load directly acts on the cabin structure resulting in severe loading of front part of the cabin. This is likely to result in failure of cab mounts causing cabin separation, undesirable cab movement and high intrusion inside the cabin structure. This unpredictable cabin behavior exposes cabin occupants to high risk of injuries. The possible way of reducing occupant injuries in pendulum impact test is to limit the undesirable displacement of the cabin structure during the test and maintain its structural integrity. This can be achieved by having multiple load paths to transfer loads from firewall structure to cabin underbody structure, chassis frame structure and controlling cabin displacement in case of cab mount failure preventing excessive rotation of cabin structure.
Technical Paper

Study of Key Attributes of Sustainability of Automobile Solutions in India

2022-10-05
2022-28-0313
The changing mobility landscape of India reveals that the erstwhile transport modes of the 20th century i.e., railways and road buses are making way for airlines, personal vehicles, shared mobility, metro rails. Rapid technological changes, stricter regulations, new transport cultures autonomous, connected, electric and shared (ACES), state-of-the-art and environmental concerns are shaping up the eco-system for automobiles. Despite these challenges roadways and automobiles will continue to be most prominent solution in India for future. But for that, the automobile sector should be agile, innovative, and adaptable to changing eco-system, vigilant to thwart threat of alternate mobility solutions and must provide sustainable solutions for the future. The purpose of this paper to evaluate various mobility solutions, ascertain prominence of upcoming automobile solutions and their sustainability for future in India.
Technical Paper

Evaluation of the Tire Wear Possibility due to Non-Steerable Twin Tire Lift Axle on Heavy Commercial Vehicle

2019-01-09
2019-26-0066
The commercial vehicle market in India is shifting to higher payload capacity vehicles due to a lower transportation cost per unit goods. To cater this requirement, the vehicle manufacturers are designing the heavy multi-axle commercial vehicles and with higher per axle loading capacity. One of such a vehicle design involves five-axle vehicle with non-steerable, twin tire, lift axle. Though using a twin tires have increased loading capacity of lift axle compared to a single tire self-steerable lift axle, it can cause tire scrub while vehicle is turning and leads to a significant tire wear. The tire wear possibility due to use of non-steerable lift axle is estimated through simulation using full vehicle model in ADAMS. The operating zone of the vehicle, where maximum tire wear can occur, is identified through simulation. Different alternatives to reduce tire wear for this scenario are also discussed.
Technical Paper

Comprehensive Assessment of Driver Monitoring System for Commercial Vehicle Applications Using Innovative Lab Testing Approach

2024-01-16
2024-26-0027
The commercial vehicle sector (especially trucks) has major role in economic growth of a nation. With improving infrastructure, increasing number of commercial vehicles and growing amount of Vulnerable Road Users (VRUs) on roads, accidents are also increasing. As per RASSI (Road Accident Sampling System India) FY2016-21 database, commercial vehicles are involved in 43% of total accidents on Indian roads. One of the major causes of these accidents is Driver Drowsiness and Inattention (DDI) (approx. 10% contribution in total accidents). This paper describes novel driver-in-loop performance assessment methodology for comprehensive verification of Driver Monitoring System (DMS) for commercial vehicle application. Novelty lies in specification of test subjects, driving styles and variety of road traffic scenarios for verification of DMS system. Test setup is made modular to cater to different platform environments (Heavy, Intermediate, Light) with minor modifications.
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