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This project assessed current or proposed protocols for improving the usability of LATCH (Lower Anchors and Tethers for Children). LATCH hardware in the left second-row position of 98 2011 or 2010 model-year vehicles was evaluated using ISO and SAE LATCH usability rating guidelines. Child restraint/vehicle interaction was assessed using ISO and NHTSA proposed procedures. ISO ratings of vehicle LATCH usability ranged from 41% to 78%, while vehicles assessed using the SAE draft recommended practice met between 2 and all 10 of the recommendations that apply to all vehicles. There was a weak relationship between vehicle ISO usability ratings and the number of SAE recommended practices met by a vehicle. Twenty vehicles with a range of vehicle features were assessed using the ISO vehicle-child restraint form and 7 child restraints; ISO vehicle-child restraint interaction scores ranged from 14% to 86%.

The Insurance Institute for Highway Safety (IIHS) evaluates autonomous emergency braking (AEB) systems as part of its front crash prevention (FCP) ratings. To prepare the test vehicles' brakes, each vehicle must have 200 miles on the odometer and be subjected to the abbreviated brake burnish procedure of Federal Motor Vehicle Safety Standard (FMVSS) 126. Other organizations conducting AEB testing follow the more extensive burnishing procedure described in FMVSS 135; Light Vehicle Brake Systems. This study compares the effects on AEB performance of the two burnishing procedures using seven 2014 model year vehicles. Six of the vehicles achieved maximum AEB speed reductions after 60 or fewer FMVSS 135 stops. After braking performance stabilized, the Mercedes ML350, BMW 328i, and Volvo S80 showed increased speed reductions compared with stops using brand new brake components.

The SAE J826 H-point machine was designed to measure occupant accommodation dimensions relative to a loaded seat. It has become an intrinsic part of various crash dummy set up processes, but it has never had a formal calibration procedure. Whilst H-point location appears to be consistent from one device to another, the weight hanger locations show greater variability, and this can consequently affect the height and backset measurements of head restraints taken with a head restraint measuring device mounted upon the weight hangers. This paper describes the development of a calibration procedure and jig to measure the location of the weight hangers so that adjustments can be made if necessary. This procedure and calibration tool will enable more consistent seat evaluations, dummy set up, and consistently effective anti-whiplash seat designs.

Using 1988-95 data from the Fatality Analysis Reporting System, risk of death was compared among front- and rear-seated passengers ages 12 and younger involved in fatal crashes, controlling for restraint use, passenger airbags, and other variables. Among children sitting in the rear, risk of death was reduced about 35 percent in vehicles without passenger airbags and about 50 percent in vehicles with passenger airbags (difference was not statistically significant). Rear seats were protective for both restrained and unrestrained children. Children were about 10-20 percent less likely to die in rear center than in rear outboard positions.

This paper reports the results of a study to determine the effects of a top tether strap on the performance of child restraint systems (CRS). Four commercially available CRSs and the CanFIX were tested. All restraints tested had a similar design T-shield type harness system to minimize harness variability. As part of the test matrix, tether webbing, tether height and tether slack were varied. The dummies used for testing were the 12-and 18-month CRABI. Head and chest acceleration, head excursion, upper and lower neck loads and resultant moments were recorded. Although the presence of slack in the tether strap degrades the performance of the CRS, a tether strap with slack present improved the response of a dummy restrained in a CRS when compared to an identical tetherless restraint. With maximum slack, the results for the restraint condition approached results from a tetherless condition while still demonstrating a slight benefit.

Five different nonplanar mirrors were evaluated as driver-side rearview mirrors in a field test using Ford employees. Two were spherical convex (differing in radius of curvature), and three were aspheric (differing primarily in the proportion of their surfaces over which radius of curvature was variable). Each participant drove for four weeks with one of the nonplanar mirrors. At three times during the test the participants filled out questionnaires concerning their experience with the mirrors. Driver preferences for the experimental mirrors increased moderately between surveys at one week and at four weeks. At four weeks, all five nonplanar mirrors were preferred to the standard flat mirror by at least a small amount. For each of the five mirror designs there was a large range of opinion. Most notably, a small number of people strongly disliked the aspheric design that involved the largest variable-radius area.

One of the primary reasons that FMVSS 111 currently requires flat rearview mirrors as original equipment on the driver's side of passenger cars is a concern that convex mirrors might reduce safety by causing drivers to overestimate the distances to following vehicles. Several previous studies of the effects of convex rearview mirrors have indicated that they do cause overestimations of distance, but of much lower magnitude than would be expected based on the mirrors' levels of image minification and the resulting visual angles experienced by drivers. Previous studies have investigated mirrors with radiuses of curvature up to 2000 mm. The present empirical study was designed to investigate the effects of mirrors with larger radiuses (up to 8900 mm). Such results are of interest because of the possible use of large radiuses in some aspheric mirror designs, and because of the information they provide about the basic mechanisms by which convex mirrors affect distance perception.

Anthropometric test devices (ATDs) instrumented with potentiometers and accelerometers are used regularly to assess thoracic injury risk in side impact crash tests. Measurements from these sensors are compared with injury assessment reference values (IARVs) for lateral loading to establish the risk of injury for humans subjected to similar impacts. In crash tests, the deflections and deflection rates derived from these two types of sensors (potentiometers vs. accelerometers) have varying degrees of agreement. In some cases, differences can be relatively large. In the past, it was unclear whether the reason for the differences was off-axis loading that misaligned the accelerometers used in the calculation, an inherent inability of the potentiometer to capture high deflection rates under certain conditions, or some other phenomenon.

Coordinate measurement gages dominate in the area of dimensional control and variation reduction of automotive body assembly processes. However, coordinate measurement gages do not have the capability to track certain measured features. This incapability introduces inherent measurement error created by part (feature) mislocation in constrained non-measured directions. This inherent measurement error weakens the methods used for process control and variation reduction. In this paper, a principle of measurement uncertainty is developed in order to estimate the measurement error caused by this deficiency. The developed principle describes measurement error, which is independent of any other error related to the mechanical or optical coordinate measurement machines (CMMs, OCMMs). Additionally, an error map determined by the measurement uncertainty principle is created for error compensation.

The greatest demand facing the automotive industry has been to provide safer vehicles with high fuel efficiency at minimum cost. Current automotive vehicle structures have one fundamental handicap: a short crumple zone for crash energy absorption. This leaves limited room for further safety improvement, especially for high-speed crashes. Breakthrough technologies are needed. One potential breakthrough is to use active devices instead of conventional passive devices. An innovative inflatable bumper concept [1], called the “I-bumper,” is being developed by the authors for crashworthiness and safety of military and commercial vehicles. The proposed I-bumper has several active structural components, including a morphing mechanism, a movable bumper, two explosive airbags, and a morphing lattice structure with a locking mechanism that provides desired rigidity and energy absorption capability during a vehicular crash.

In the I-bumper (inflatable bumper) concept [1], two explosive airbags are released just before the main body-to-body crash in order to absorb the kinetic energy of colliding vehicles. The release also actuates other components in the I-bumper, including a movable bumper and an energy absorption morphing lattice structure. A small explosive charge will be used to deploy the airbag. A conventional airbag model will be used to reduce the crash energy in a controlled manner and reduce the peak impact force. An analytic model of the explosive airbag is developed in this paper for the I-bumper system and for its optimal design, while the complete system design (I-bumper) will be discussed in a separate paper. Analytical formulations for an explosive airbag will be developed and major design variables will be identified. These are used to determine the required amount of explosive and predict airbag behavior, as well to predict their impact on the I-bumper system.

This report provides updated information regarding the market-weighted prevalence of various headlamp design attributes in the U.S. and a summary of recent trends for these design attributes. The main findings were as follows: (1) there was a general transition from dual-filament light sources in 1997 to single-filament sources in 2007; (2) the preferred optics changed from lens-based in 1997 to mostly reflector-based optics in 2007; and (3) while mechanical aim was the most frequently specified aiming method in 1997, the 2007 sample made nearly exclusive use of visual/optical aiming (with visual/optical right side as the most common specific type).

New developments in the use of two-dimensional displays to supplement driver vision have made it more important to understand the roles that various distance cues play in driver perception of distance in more conventional ways of viewing the road, including direct vision and viewing through rearview mirrors. The current study was designed to investigate the role of binocular distance cues for perception of distance in rearview mirrors. In a field experiment, we obtained data to estimate the importance of binocular cues for distance judgments under conditions representative of real-world traffic. The results indicate that, although binocular cues are potentially available to drivers, these cues probably play little or no role in distance judgments in rearview mirrors in normal driving situations.

The responses of a 5th percentile female ATD in the driver and/or rear passenger positions of 56 crashes are described. The Transport Canada side impact programme consisted of LTV-to-car impacts, car-to-car impacts and IIHS barrier-to-car tests. The majority of the tests involved severe crash conditions for which the vehicles were not designed. The SID-IIs head, chest and abdominal responses were compared to determine the effects of the striking bullet geometry, the angle of impact, the impact point and the self-protective elements of the struck vehicle, including airbag technology and armrest designs. The SID-IIs head responses and deflection measures were sufficiently sensitive to discriminate between the various striking vehicles, crash configurations, airbag systems and armrest characteristics.

Effects of impact velocity on the crush behavior of aluminum 5052-H38 honeycomb specimens are investigated by experiments. An impact test machine using pressurized nitrogen was designed to perform dynamic crush tests. A test fixture was designed such that inclined loads can be applied to honeycomb specimens in dynamic crush tests. The results of dynamic crush tests indicate that the effects of impact velocity on the normal and inclined crush strengths are significant. The trends of the inclined crush strengths for specimens with different in-plane orientation angles as functions of impact velocity are very similar to that of the normal crush strength. Experimental results show similar progressive folding mechanisms for honeycomb specimens under pure compressive and inclined loads. Under inclined loads, the inclined stacking patterns were observed. The inclined stacking patterns are due to the asymmetric locations of the horizontal plastic hinge lines.

Quantitative LIF measurements of liquid fuel films on the piston of direct-injected gasoline engines are difficult to achieve because generally these films are thin and the signal strength is low. Additionally, interference from scattered laser light or background signal can be substantial. The selection of a suitable fluorescence tracer and excitation wavelength plays an important role in the success of such measurements. We have investigated the possibility of using toluene as a tracer for fuel film measurements and compare it to the use of 3-pentanone. The fuel film dynamics in a motored engine at different engine speeds, temperatures and in-cylinder swirl levels is characterized and discussed.

The Insurance Institute for Highway Safety installed a variety of infant, toddler, and booster restraints in vehicles subjected to high-speed frontal offset crash tests to assess the effects of severe crashes on the structural integrity of the restraints and their associated hardware (harnesses, buckles, clips, etc.). The child restraints were inspected before and after each test, and all damage was recorded. In some of the tests, forces and accelerations were recorded on the appropriate size child dummy properly secured in the child restraint. After a single severe crash, most restraints had sustained some damage, albeit minimal. Repeated tests indicated that these child restraints could withstand the forces of an additional crash with only minor additional damage. Dummy injury results suggest that current injury risk curves overstate the risk of neck injury to most properly restrained children.

In this paper, the formability of AA5754 aluminum laser-welded blanks produced by Nd:YAG laser welding is investigated under biaxial straining conditions. The mechanical behavior of the laser-welded blanks is first examined by uniaxial tensile tests conducted with the weld line perpendicular to the tensile axis. Shear failure in the weld metal is observed in the experiments. Finite element simulations under generalized plane strain conditions are then conducted in order to further understand the effects of weld geometry and strength on the shear failure and formability of these welded blanks. The strain histories of the material elements in the weld metal obtained from finite element computations are finally used in a theoretical failure analysis based on the material imperfection approach to predict the failure strains for the laser-welded blanks under biaxial straining conditions.