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Recent field data have shown that the occupant protection in vehicle rear seats failed to keep pace with advances in the front seats likely due to the lack of advanced safety technologies. The objective of this study was to optimize advanced restraint systems for protecting rear seat occupants with a range of body sizes under different frontal crash pulses. Three series of sled tests (baseline tests, advanced restraint trial tests, and final tests), MADYMO model validations against a subset of the sled tests, and design optimizations using the validated models were conducted to investigate rear seat occupant protection with 4 Anthropomorphic Test Devices (ATDs) and 2 crash pulses.

Frontal crashes (11-1 o'clock) were reviewed from the National Accident Severity Study file (NASS) for years 1980-87. Adult drivers and front right passengers, with lower extremity injuries of the pelvis, thigh, knee, leg or ankle/foot were reviewed. Analysis of age differences, injury contacts, and effectiveness of the 3-point restraint system were studied. Unrestrained drivers have a higher frequency of knee injuries than passengers, fewer leg injuries than passengers and both have the same frequency of ankle/foot injuries. Older unbelted drivers have more injuries to the pelvis, leg, and ankle/foot region than do young drivers. Passengers have more leg injuries. The instrument panel is the major contact for most of the lower extremity injuries. Lap/shoulder belts significantly reduce lower extremity injury frequency.

The factors that influence airbag-induced upper-extremity injuries sustained by drivers were investigated in this study. Seven unembalmed human cadavers were used in nineteen direct-forearm-interaction static deployments. A single horizontal-tear-seam airbag module and two different inflators were used. Spacing between the instrumented forearm and the airbag module was varied from 10 cm to direct contact in some tests. Forearm-bone instrumentation included triaxial accelerometry, crack detection gages, and film targets. Internal airbag pressure was also measured. The observed injuries were largely transverse, oblique, and wedge fractures of the ulna or radius, or both, similar to those reported in field investigations. Tears of the elbow joint capsule were also found, both with and without fracture of the forearm.

Various means for measuring a vehicle's roll stability performance are considered in terms of the pertinence of their test conditions to the rollover crash record, the practicality and quality of the measurement, and their ability to span the performance range of the population of light-duty vehicles. Classical static measures as well as the so-called “maneuver-type” tests that have been under extensive study by the U.S. Dept. of Transportation are specifically addressed. In light of limitations facing the existing methods, the concept of a centrifuge test device is introduced and discussed. The apparatus is comprised of a relatively large machine that mounts a full-sized vehicle tangent to the rotation of a radial arm which revolves at a controlled angular rate. The minimum steady speed of rotation that induces a rollover response in the mounted vehicle corresponds to the static rollover threshold, in units of lateral (or centripetal) acceleration.

Crash injury reduction via lap-shoulder belt use has been well documented. As any interior car component, lap-shoulder belts may be related to injury in certain crashes. Relatively unknown is the fact that cervical fractures or fracture-dislocations to restrained front seat occupants where, in the crash, no head contact was evidenced by both medical records and car inspection. An extensive review of the available world's literature on car crash injuries revealed more than 100 such cases. A review of the NASS 80-88 was also conducted, revealing more examples. Cases from the author's own files are also detailed.

A round-robin center of gravity height measurement study was conducted to assess current practice in the measurement of the vertical position of the center of gravity (c.g.) of light truck-type vehicles. The study was performed by UMTRI for the Motor Vehicle Manufacturers Association. The laboratories participating in the study were those of Chrysler Corporation, Ford Motor Company, General Motors Corporation, and the National Highway Traffic Safety Administration. The primary objectives of this study were (i) to determine to what extent the differing experimental procedures used by the participating laboratories at the time of the study result in significant differences in the measured vertical position of the center of mass of light truck-type vehicles, and (ii) to gain insight into the physical causes of such differences.

A person's ability to perform a task is often limited by their ability to maintain balance. This is particularly true in lateral work performed in seated environments. For a truck driver operating the shift lever of a manual transmission, excessive shift forces can necessitate pulling on the steering wheel with the other hand to maintain balance, creating a potentially unsafe condition. An analysis of posture and balance in truck shifter operation was conducted using balance limits to define the acceptable range of shifter locations. The results are dependent on initial driver position, reach postures, and shoulder strength. The effects of shifter force direction and magnitude were explored to demonstrate the application of the analysis method. This methodology can readily be applied to other problems involving hand-force exertions in seated environments.

Tilt-table testing is one means of quantifying the static roll stability of highway vehicles. By this technique, a test vehicle is subjected to a physical situation analogous to that experienced in a steady state turn. Although the analogy is not perfect, the simplicity and fidelity of the method make it an attractive means for estimating static rollover threshold. The NHTSA has suggested the tilt-table method as one means of regulating the roll stability properties of light trucks and utility vehicles. One consideration in evaluating the suitability of any test method for regulatory use is repeatability, both within and among testing facilities. As a first step toward evaluating the repeatability of the tilt-table method, an experimental study examining the sensitivity of tilt-table test results to variables associated with methodology and facility was conducted by UMTRI for the Motor Vehicle Manufacturers Association. This paper reports some of the findings of that study.

Late model passenger cars and light trucks incorporate occupant protection systems with airbags and knee restraints. Knee restraints have been designed principally to meet the unbelted portions of FMVSS 208 that require femur load limits of 10-kN to be met in barrier crashes up to 30 mph, +/- 30 degrees utilizing the 50% male Anthropomorphic Test Device (ATD). In addition, knee restraints provide additional lower-torso restraint for belt-restrained occupants in higher-severity crashes. An analysis of frontal crashes in the University of Michigan Crash Injury Research and Engineering Network (UM CIREN) database was performed to determine the influence of vehicle, crash and occupant parameters on knee, thigh, and hip injuries. The data sample consists of drivers and right front passengers involved in frontal crashes who sustained significant injuries (Abbreviated Injury Scale [AIS] ≥ 3 or two or more AIS ≥ 2) to any body region.

This study was initiated to evaluate the performance of the SAE J826 3-D manikin in seats that span a range of cushion firmness and contour levels. The manikin measures of H-point location, seatback angle, and seatpan angle (measured using a modified-manikin procedure) are compared with the human measures of hip-joint-center (HJC) location, torso angle, and thigh angle for forty drivers. The results indicate that the manikin H-point provides a reasonably consistent, though somewhat offset, measure of driver HJC location for the range of seats tested. This study found that seats with the same manikin-measured seatback angle produce different occupant torso angles. The data also suggest that for a given vehicle seat, the manikin-measured seatback angle can be used to predict the change in torso angle produced by adjusting the seatback inclination.

Although driver-side airbag systems provide protection against serious head and chest injuries in frontal impacts, injuries produced by the airbag itself have also been reported. Most of these injuries are relatively minor, and consist primarily of skin abrasions and burns. Previous investigations have addressed the mechanisms of airbag-induced skin abrasion. In the current research, laboratory studies related to the potential for thermal burns due to high-temperature airbag exhaust gas were conducted. A laboratory apparatus was constructed to produce a 10-mm-diameter jet of hot air that was directed onto the leg skin of human volunteers in time-controlled pulses. Skin burns were produced in 70 of 183 exposures conducted using air temperatures ranging from 350 to 550°C, air velocities from 50 to 90 m/s, and exposure durations from 50 to 300 ms.

The objective of this analysis is to evaluate the effectiveness of restraints in preventing injury-producing contacts of specific body regions, such as the head or chest, with specific interior components. In order to make comparisons by restraint use, an injury rate is calculated as the number of injury-producing contacts per hundred involved occupants. Data, including the Occupant Injury Classification (OIC), are from the 1988-92 National Accident Sampling System (NASS) Crashworthiness Data System (CDS). The analysis presented is limited to passenger vehicle drivers in towaway, frontal impacts. Injury-producing contact rates are compared for four restraint configurations: unrestrained, three-point belted, driver airbag alone, and driver airbag plus three-point belt. For each restraint configuration, contact rates are compared by three categories of injury severity, AIS 1, AIS 2, and AIS 3-6, body region injured, and contact area producing the injury.

A method has been developed to identify and document the locations of rib fractures from two-dimensional CT images obtained from occupants of crashes investigated in the Crash Injury Research Engineering Network (CIREN). The location of each rib fracture includes the vertical location by rib number (1 through 12), the lateral location by side of the thorax (inboard and outboard), and the circumferential location by five 36-degree segments relative to the sternum and spine. The latter include anterior, anterior-lateral, lateral, posterior-lateral, and posterior regions. 3D reconstructed images of the whole ribcage created from the 2D CT images using Voxar software are used to help identify fractures and their rib number. A geometric method for consistently locating each fracture circumferentially is described.

This paper discusses techniques developed and used by the Biosciences Group at the University of Michigan Transportation Research Institute (UMTRI) for measuring three-dimensional head motion, skull bone strain, epidural pressure, and internal brain motion of repressurized cadavers and Rhesus monkeys during head impact. In the experimental design, a stationary test subject is struck by a guided moving impactor of 10 kg (monkeys) and 25 or 65 kg (cadavers). The impactor striking surface is fitted with padding to vary the contact force-time characteristics. The experimental technique uses a nine-accelerometer system rigidly affixed to the skull to measure head motion, transducers placed at specific points below the skull to record epidural pressure, repressurization of both the vascular and cerebrospinal systems, and high-speed cineradiography (at 1000 frames per second) of radiopaque targets.

The side impact, recently and currently the subject to of much debate, controversy and proposed NHTSA rule making, is a difficult type of crash to significantly reduce serious injuries and fatalites. Results from real-world crash investigations presents a confusing picture for the near-side passenger compartment crash. A direct relationship between the amount of crush and injury severity levels (MAIS) is not apparent. Exemplar cases of tow-a-way/injury crashes are presented at all AIS injury level of drivers in crashes with direct driver door crush damage.

The WorldSID project is a global effort to design a new generation side impact crash test dummy under the direction of the International Organization for Standardization (ISO). The first WorldSID crash dummy will represent a world-harmonized mid-size adult male. This paper discusses the research and rationale undertaken to define the anthropometry of a world standard midsize male in the typical automotive seated posture. Various anthropometry databases are compared region by region and in terms of the key dimensions needed for crash dummy design. The Anthropometry for Motor Vehicle Occupants (AMVO) dataset, as established by the University of Michigan Transportation Research Institute (UMTRI), is selected as the basis for the WorldSID mid-size male, updated to include revisions to the pelvis bone location. The proposed mass of the dummy is 77.3kg with full arms. The rationale for the selected mass is discussed. The joint location and surface landmark database is appended to this paper.

Pregnant occupants pose a particular challenge to safety engineers because of their different anthropometry and the additional “occupant within the occupant.” A detailed study of the anthropometry and seated posture of twentytwo pregnant drivers over the course of their pregnancies was conducted. Subjects were tested in an adjustable seating buck that could be configured to different vehicle package geometries with varying belt anchorage locations. Each subject was tested four times over the course of her pregnancy to examine changes in seat positioning, seated anthropometry, and positioning of the lap and shoulder belts with gestational age. Data collected include preferred seating positions of pregnant drivers, proximity of the pregnant occupant to the steering wheel and airbag module, contours of the subjects’ torsos and abdomens relative to seat-belt centerline contours, and subject perceptions of their seated posture and proximity to vehicle components.

The primary objective of the ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) program was to develop a new generation of the SAE J826 H-point manikin. The new ASPECT manikin builds on the long-term success of the H-point manikin while adding new measurement capability and improved ease of use. The ASPECT manikin features an articulated torso linkage to measure lumbar support prominence; new contours based on human subject data; a new weighting scheme; lightweight, supplemental thigh, leg, and shoe segments; and a simpler, user-friendly installation procedure. This paper describes the new manikin in detail, including the rationale and motivation for the design features. The ASPECT manikin maintains continuity with the current SAE J826 H-point manikin in important areas while providing substantial new measurement capability.

A test series using eight unembalmed cadavers was conducted to investigate factors affecting the creation of cervical spine damage from impact to the crown of the head. The crown impact was accomplished by a free-fall drop of the test subject onto a load plate. The load plate striking surface was covered with padding to vary the contact force time characteristics. The orientations of the head, cervical spine, and torso were adjusted relative to a laboratory coordinate system to investigate the effects of head and spinal configuration on the damage patterns. Load and acceleration data are presented as a function of time and as a function of frequency in the form of mechanical impedance.

For the 1997 data year, UMTRI's Center for National Truck Statistics collected data on rear underride as part of its Trucks Involved in Fatal Accidents (TIFA) survey. Data collected included whether the truck had a rear underride guard, whether the striking vehicle underrode the truck, and how much underride occurred. A primary goal was to evaluate rear underride of straight trucks. Overall, 453 medium and heavy trucks were struck in the rear by a nontruck vehicle in a fatal crash in 1997. Some underride occurred in at least 272 (60.0%) of the rear-end crashes. For straight trucks, there was some underride in 77 (52.0%) of the crashes, no underride occurred in 43 (29.1%) of the fatal rear-end crashes, and underride could not be determined in the remaining 28 (18.9%) straight truck rear-end crashes. Despite the fact that three-fourths of tractor combinations had an underride guard on the trailer, underride was more common for tractor combinations.