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With fuel efficiency becoming an increasingly critical aspect of internal combustion engine (ICE) vehicles, the necessity for research on efficient generation of electric energy has been growing. An energy management (EM) system controls the generation of electric energy using an alternator. This paper presents a strategy for the EM using a control mode switch (CMS) of the alternator for the (ICE) vehicles. This EM recovers the vehicle’s residual kinetic energy to improve the fuel efficiency. The residual kinetic energy occurs when a driver manipulates a vehicle to decelerate. The residual energy is commonly wasted as heat energy of the brake. In such circumstances, the wasted energy can be converted to electric energy by operating an alternator. This conversion can reduce additional fuel consumption. For extended application of the energy conversion, the future duration time of the residual power is exploited. The duration time is derived from the vehicle’s future speed profile.

An efficient development environments such as Software-in-the-Loop Simulation (SILS) and Rapid Control Prototyping (RCP) have been widely used to reduce the development time and cost of real-time ECUs. However, conventional SILS does not consider temporal behaviors caused by computation time, task scheduling, network-induced delays, and so on. As a result, the control performance of ECU is likely to be degraded after implementation. To overcome this problem, SILS/RCP which considers the temporal behaviors was suggested in the previous research. In this study, we validated the proposed SILS/RCP environments which are used to design an Electronic Stability Control (ESC) system which is one of the hard real-time control systems. The proposed SILS/RCP environments make it possible to realize ECUs in the early design phase by considering temporal behaviors.

FlexRay is a deterministic and fault-tolerant in-vehicle network(IVN) protocol. It is expected to become a practical standard for automotive communication systems. According to the FlexRay protocol specifications, there are about 60 configurable parameters which should be determined in the design phases. The parameters increase the complexities of FlexRay-based control system development. In this study, we are suggesting a formal design process for FlexRay-based control systems, which is focused on network parameter optimization. We introduce design phases from functional system models to implementations. These phases present formal ways for task allocation, node assignment, network configuration, and implementations. In the network configuration phase, two FlexRay core parameters are selected to optimize network design. Optimal methods of the core parameters provide concise guide lines for optimal communication cycle length and optimal static slot length.

Controlled Auto-Ignition (CAI) combustion is a new combustion concept. Unlike the conventional internal combustion engine, CAI combustion takes place homogeneously throughout the fuel/air mixture with self ignition, and the mixture is burned without flame propagation. The start of combustion (SOC) is a critical factor in the combustion because SOC affects exhaust gas emissions, engine power, fuel economy and combustion characteristics. This paper presents a control oriented SOC detection method using a 10 bar of difference pressure, and proposes 50 percent normalized difference pressure for SOC detection parameter. Difference pressure is defined as the difference between the in-cylinder firing pressure and the in-cylinder motoring pressure. These methods were determined by CAI combustion experiments. Managing the difference pressure is a fast and precise method for SOC detection.

In CRDI diesel engines, the piezo injector is gradually replacing the solenoid injector due to the quick response of the actuator. Operating performance of the injectors in the CRDI diesel engine has an influence on engine emissions. Therefore, accurate injector control is one of the most important parts of the CRDI engine control. The objective of this paper is the development of a piezo injector driver for CRDI diesel engines. Electrical characteristics of the piezo injector were analyzed. A control strategy for charging and discharging the actuator are proposed. The developed injector driver is verified by experiments under various fuel pressures, injection durations and driving circuit voltages.

This paper presents a start of combustion (SOC) control for a common rail direct injection (CRDI) diesel engine, which is achieved by utilizing in-cylinder pressure signals. The difference pressure (DP), which is the difference between the in-cylinder firing pressure and motoring pressure, is selected as the variable for SOC detection. An adaptive feedforward controller was applied in order to improve the performance of the feedback controller. The feedforward controller consists of the radial basis function network (RBFN) and the feedback error learning method that is for training of the network. In this paper, the RBFN has two inputs which are engine speed and target SOC, and has one output, start of energizing. The feasibility and performance of the proposed controller were validated by transient engine operation experiments.

In this paper, we proposed a formalized design procedure for networked control systems (NCSs). In a conventional development of NCSs, well-designed control algorithms do not result in the intended control performance after an implementation due to time delays, such as network-induced delays and controller computation delays. The proposed design procedure shows how to minimize the degradation of the control performance caused by the time delays. The design procedure was verified by designing a network-based traction control system (TCS). The designed TCS was realized and tested by using a rapid control prototyping (RCP) platform and a hardware-in-the-loop simulation (HILS) environment.

Electromechanical relays that are coupled with fuses have been used for controlling electrical loads in vehicles. In the past decade, semiconductor power switches have been developed for overcoming the physical limits of relays and fuses. Semiconductor power switches can not only replace relays and fuses but can also improve a system's reliability and efficiency. In this study, we introduce the Smart Automotive Switch (SAS), which is a smart high side power switch of Fairchild Korea semiconductor. Functional capabilities, such as power switching, protection and self-diagnosis of SASs are presented in case studies involving, for example, headlights, glow plugs, and fuel pump control systems. Through these experimental studies, the suitability of SASs is validated for designing improved automotive electronic control systems.

A computer aided test system, which is called MOde Survey System (MOSS), is newly developed to evaluate a driving pattern and traffic flow in Seoul, Korea. This system is designed for the people who work on vehicle emissions and energy more quantitatively with the aim of being cost-effective and easy-to-use. Compared to currently-existing Test and Measurement Systems, MOSS is designed and developed for a specific goal with a couple of unique features. These features are: 1) To be able to be used as either a stand alone system like a data logging system or a real-time processing system with a PC to easily visualize vehicle performances and traffic information during the test. 2) To provide a statistical analysis program for easy use to analyze of driving pattern and traffic situation with logged test data files.

A control method using an in-cylinder pressure sensor can directly and precisely control engine combustion, lowering harmful emissions and fuel consumption levels. However, this method cannot be applied to a conventional engine management system because of its inaccuracy and the high cost of the pressure sensor, as well as the high computational load. In this study, we propose a real-time IMEP estimation method for a common rail direct injection diesel engine using the difference pressure integral as a cylinder pressure variable. The proposed method requires less computational load, enabling the IMEP to be estimated in real-time. In addition, we validated the estimation algorithm through simulation and engine experiments. The IMEP was accurately estimated with a small root mean square error of below 0.2305 bar.

In this paper, a nonlinear dynamic engine model is introduced, which is developed to represent an SI engine over a wide range of operating conditions. The model includes intake manifold dynamics, fuel film dynamics, and engine rotational dynamics with transport delays inherent in the four-stroke engine cycles, and can be used for designing engine controllers. The model is validated with engine-dynamometer experimental data. The accuracy of the model is evaluated by the comparison of the simulated and the measured data obtained from a 2.0 L inline four-cylinder engine over wide operating ranges. The test data are obtained from 42 operating conditions of the engine. The speed range is from 1500 (rpm) to 4000 (rpm), and the load range is from 0.4 (bar) to WOT. The results show that the simulation data from the model and the measured data during the engine test are in good agreement.

In a multi-cylinder variable valve lift (VVL) engine, in spite of its high efficiency and low emission performance, operation of the variable valve lift brings about not only variation of the air-fuel ratio at the exhaust manifold, but also individual cylinder air-fuel ratio maldistribution. In this study, in order to reduce the air-fuel ratio variation and maldistribution, we propose an individual cylinder air-fuel ratio estimation algorithm for individual cylinder air-fuel ratio control. For the purpose of the individual cylinder air-fuel ratio estimation, air charging dynamics are modeled according to valve lift conditions. In addition, based on the air charging model, individual cylinder air-fuel ratios are estimated by multi-rate sampling from single universal exhaust gas oxygen (UEGO) sensor located on the exhaust manifold. Estimation results are validated with a one-dimensional engine simulation tool.

This paper presents a preliminary study of a sampling period decision for robust control of a distributed control system based on an in-vehicle network with three types of data (real-time synchronous data, real-time asynchronous data, and nonreal-time asynchronous data). The architecture of automotive systems is currently changing from a number of standalone electronic control units (ECUs) to a functionally integrated distributed system which is linked by a network. The control performance of the integrated networked control system can be changed by the characteristics of time delays among the application ECUs. A basic parameter for a scheduling method of the networked control systems, a maximum allowable delay bound is used, which guarantees stability of the networked control system, and it is derived from the characteristics of the given plant using presented theorems.

Cylinder air charge is an important parameter to reduce generation of visible emissions by adjusting the amount of fuel injected into a diesel engine. In this study, we propose a cylinder air charge estimation algorithm for a diesel engine equipped with variable geometry turbocharger (VGT), exhaust gas recirculation (EGR), and swirl control valve (SCV). The estimation algorithm predicts the cylinder air charge using a mean value air path model and measurable signals available in mass produced engines. The estimation algorithm addresses effects of the VGT, EGR, and SCV on the cylinder air charge. The proposed estimation algorithm was validated with a 1-D engine model simulation.

This paper presents the Matlab/Simulink-based Software-in-the-Loop Simulation (SILS) tool which is the co-simulator for temporal and functional simulations of control systems. The temporal behavior of a control system is mainly dependent on the implemented software and hardware such as the real-time operating system, target CPU and communication protocol. In this research, the SILS components with temporal attributes are specified as tasks, task executions, real-time schedulers, and real-time networks. Methods for realizing these components in graphical block representations are investigated with Matlab/Simulink, which is the most commonly used tool for designing and simulating control algorithms in control engineering. These components are modeled in graphical blocks of Matlab/Simulink.

Computer Aided Control System Design (CACSD) tools are widely used in the development of embedded control systems. Automatic code generation for CACSD models is the subject of increasing interest. In this study, Software-in-the-Loop Simulation (SILS) and Rapid Control Prototyping (RCP) are proposed as a development framework for the design of real-time control systems. SILS is a simulation environment to consider functional behavior as well as temporal behavior of control systems. RCP supports seamless development from design to implementation through automatic code generation. SILS/RCP environments make it possible to design and analysis control systems under conditions similar to real execution during off-line simulation and to realize controllers in the early design phase.

In this paper, a control oriented cylinder-by-cylinder engine model (CCEM) and ECU-in-the-loop simulation (EILS) of common-rail direct injection (CRDI) diesel engine are presented. The CCEM includes the combustion model of torque production so that it is possible to acquire the in-cycle information, such as cylinder pressure. EILS environment using the CCEM is proposed for cylinder pressure based controller design. It allows real-time engine simulation available, and is applicable for developing the control logic and validating prototype ECUs. Finally, the accuracy of the CCEM is evaluated by the engine experimental data.

In spark ignition engines, the mechanism of transferring electrical energy from an ignition system into the mixture in the spark gap is controlled by many aspects. The major parameters of these aspects are inputs of electrical energy, combustion energy release, and heat transfers. Heat caused by combustion energy is transferred to the spark plug, cylinder head, unburned mixture, and others. This study presents the development and validation of a flame kernel initiation and propagation model in SI engines, and most of the aspects described above are considered during the course of the model development. Furthermore, the model also takes into account the strain rate of the initial kernel and residual gas fraction. The model is validated by the engine experiments, which are conducted in a constant volume combustion chamber.

The introduction of inexpensive cylinder pressure sensors provides new opportunities for precise engine control. This paper presents a control strategy of spark advance and air-fuel ratio based upon cylinder pressure for spark ignition engines. In order to extend the cylinder pressure based engine control to a wide range of engine speeds, the appropriate choice of control parameters is important as well as essential. For this control scheme, peak pressure and its location for each cylinder during every engine cycle are the major parameters for controlling the air-fuel ratio and spark timing. However, the conventional method requires the measurement of cylinder pressure at every crank angle degree to determine the peak pressure and its location. In this study, the peak pressure and its location were estimated, using a multi-layer feedforward neural network, which needs only five cylinder pressure samples at -40°, -20°, 0°, 20°, and 40° after TDC.

The electrical power system is the vital lifeline to most of the control systems on modern vehicles. The demands on the system are highly complex, and a detailed understanding of the system behavior is necessary both to the process of systems integration and to the economic design of a specific control system or actuator. The vehicle electric power system, which consists of two major components: a generator and a battery, has to provide numerous electrical and electronic systems with enough electrical energy. A detailed understanding of the characteristics of the electric power system, electrical load demands, and the driving environment such as road, season, and vehicle weight are required when the capacities of the generator and the battery are to be determined for a vehicle. An easy-to-use and inexpensive simulation program may be needed to avoid the over/under design problem of the electric power system. A vehicle electric power simulator is developed in this study.