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Transfer or response equations are important as they provide relationships between the responses of different surrogates under matched, or nearly identical loading conditions. In the present study, transfer equations for different body regions were developed via mathematical modeling. Specifically, validated finite element models of the age-dependent Ford human body models (FHBM) and the mid-sized male Hybrid III (HIII50) were used to generate a set of matched cases (i.e., 192 frontal sled impact cases involving different restraints, impact speeds, severities, and FHBM age). For each impact, two restraint systems were evaluated: a standard three-point belt with and without a single-stage inflator airbag. Regression analyses were subsequently performed on the resulting FHBM- and HIII50-based responses. This approach was used to develop transfer equations for seven body regions: the head, neck, chest, pelvis, femur, tibia, and foot.

In the present study, transfer equations relating the responses of post-mortem human subjects (PMHS) to the mid-sized male Hybrid III test dummy (HIII50) under matched, or nearly-identical, loading conditions were developed via math modeling. Specifically, validated finite element (FE) models of the Ford Human Body Model (FHBM) and the HIII50 were used to generate sets of matched cases (i.e., 256 frontal impact cases involving different impact speeds, severities, and PMHS age). Regression analyses were subsequently performed on the resulting age-dependent FHBM- and HIII50-based responses. This approach was conducted for five different body regions: head, neck, chest, femur, and tibia. All of the resulting regression equations, correlation coefficients, and response ratios (PHMS relative to HIII50) were consistent with the limited available test-based results.

Injury to the far side occupant has been demonstrated as a significant portion of the total trauma in side impacts. The objective of the study was to determine the response of PMHS in far side impact configurations, with and without generic countermeasures, and compare responses to the WorldSID and THOR dummies. A far side impact buck was designed for a sled test system that included a center console and three-point belt system. The buck allowed for additional options of generic countermeasures including shoulder or thorax plates or an inboard shoulder belt. The entire buck could be mounted on the sled in either a 90-degree (3-o'clock PDOF) or a 60-degree (2-o'clock PDOF) orientation. A total of 18 tests on six PMHS were done to characterize the far side impact environment at both low (11 km/h) and high (30 km/h) velocities. WorldSID and THOR-NT tests were completed in the same configurations to conduct matched-pair comparisons.

A series of rigid wall tests have been conducted at three impact velocities to quantify the dynamic response of the Side Impact Dummy (SID) developed by US DOT. This paper reports the chest, pelvis and head responses of the dummy at various filter frequencies and describes the development and verification of the three-dimensional mathematical model of the Side Impact Dummy utilizing the rigid wall test results. The mathematical model uses the mass distribution and the linkage system of the current Part 572, Hybrid II dummy which forms the basic platform of the SID. The unique chest of the dummy is modeled by two systems of linkages simulating the rib cage and the jacket. Also included in the model is the internal hardware of the chest, e.g. a damper, rib stopper and a clavicle simulator at the upper spine. The material and linkage models are based on static and dynamic tests of the dummy components.

The Frangible Abdomen is a crushable Styrofoam insert for the abdominal region of the Hybrid III family of dummies, which has biofidelity, and assesses the occurrence of submarining and its risk of injury. It was first developed for the mid-sized male Hybrid III dummy. This paper describes the design of the Frangible Abdomen for the small female Hybrid III dummy, and how to use it to assess the occurrence and the risk of injury from submarining. The force-deflection properties of the mid-sized male insert were scaled to the small female dimension using equal stress/equal velocity scaling. Sled tests were run to compare the kinematic and dynamic performance of the baseline small female Hybrid III dummy with the same dummy modified to incorporate the Frangible Abdomen. The kinematic and submarining performance of the small female Hybrid III dummy was unchanged by the addition of the Frangible Abdomen. The Frangible Abdomen was easy to install and use, and had excellent repeatability.

The objective of this study was to analyze available anthropomorphic test device (ATD) responses from KARCO rear impact tests and to evaluate an injury predictive model based on crash severity and occupant weight presented by Saczalski et al. (2004). The KARCO tests were carried out with various seat designs. Biomechanical responses were evaluated in speed ranges of 7-12, 13-17, 18-23 and 24-34 mph. For this analysis, all tests with matching yielding and stiff seats and matching occupant size and weight were analyzed for cases without 2nd row occupant interaction. Overall, the test data shows that conventional yielding seats provide a high degree of safety for small to large adult occupants in rear crashes; this data is also consistent with good field performance as found in NASS-CDS. Saczalski et al.'s (2004) predictive model of occupant injury is not correct as there are numerous cases from NASS-CDS that show no or minor injury in the region where serious injury is predicted.

This study applies a detailed finite element model of the human body to simulate occupant knee impacts experienced in vehicular frontal crashes. The human body model includes detailed anatomical features of the head, neck, chest, thoracic and lumbar spine, abdomen, and lower and upper extremities. The material properties used in the model for each anatomic part of the human body were obtained from test data reported in the literature. The total human body model used in the current study has been previously validated in frontal and side impacts. Several cadaver knee impact tests representing occupants in a frontal impact condition were simulated using the previously validated human body model. Model impact responses in terms of force-time and acceleration-time histories were compared with test results. In addition, stress distributions of the patella, femur, and pelvis were reported for the simulated test conditions.

This paper presents the results of biomechanical testing of the SID-IIs beta+-prototype dummy by the Occupant Safety Research Partnership. The purpose of this testing was to evaluate the dummy against its previously established biomechanical response corridors for its critical body regions. The response corridors were scaled from the 50th percentile adult male corridors defined in International Standards Organization Technical Report 9790 to corridors for a 5th percentile adult female, using established International Standards Organization procedures. Tests were performed for the head, neck, shoulder, thorax, abdomen and pelvis regions of the dummy. Testing included drop tests, pendulum impacts and sled tests. The biofidelity of the SID-IIs beta+-prototype was calculated using a weighted biomechanical test response procedure developed by the International Standards Organization.

Airbag deployments are associated with loud noise of short duration, called impulse noise. Research performed in the late 1960's and early 1970's established several criteria for assessment of the risk of impulse noise-induced hearing loss for military weapons and general exposures. These criteria were modified for airbag noise in the early 1970's, but field accident statistics and experimental results with human volunteers exposed to airbags do not seem to agree with the criteria. More recent research on impulse noise from weapons firing, in particular that of Price & Kalb of the US Army Research Laboratory, has led to development of a mathematical model of the ear. This model incorporates transfer functions which alter the incident sound pressure through various parts of the ear. It also calculates a function, called the “hazard”, that is a measure of mechanical fatigue of the hair cells in the inner ear.

Two-dimensional film analysis was conducted to study the kinematics of the head and neck of 17 restrained human volunteers in 24 frontal impacts for acceleration levels from 6g to 15g. The trajectory of the head center of gravity relative to upper torso reference points and the rotation of head and neck relative to the lower torso during the forward motion phase were of particular interest. The purpose of the study was to analyze the head-neck kinematics in the mid-sagittal plane for a variety of human volunteer frontal sled tests from different laboratories using a common analysis method for all tests, and to define a common response corridor for the trajectory of the head center-of-gravity from those tests.

In the 1999 Supplemental Notice for Proposed Rulemaking (SNPRM) for Advanced Airbags, the National Highway Traffic Safety Administration (NHTSA) sought comments on the maximum speed at which the high-speed, unbelted occupant test suite will be conducted, i.e., 48 kph vs. 40 kph. To help address this question, an analysis of constraints was performed via extensive mathematical modeling of a theoretical restraint system. First, math models (correlated with several existing physical tests) were used to predict the occupant responses associated with 336 different theoretical dual-stage driver airbag designs subjected to six specific Regulated and non-Regulated tests.

A theoretical, mathematical, risk assessment procedure was developed to estimate the fraction of drivers that incurred head and thoracic AIS3+ injuries in full-engagement frontal crashes. The estimates were based on numerical simulations of various real-world events, including variations of crash severity, crash speed, level of restraint, and occupant size. The procedure consisted of four steps: (1) conduct the simulations of the numerous events, (2) use biomechanical equations to transform the occupant responses into AIS3+ risks for each event, (3) weight the maximum risk for each event by its real-world event frequency, and (4) sum the weighted risks. To validate the risk assessment procedure, numerous steps were taken. First, a passenger car was identified to represent average field performance.

Injuries to the thorax and abdomen comprise a significant percentage of all occupant injuries in motor vehicle accidents. While the percentage of internal chest injuries is reduced for restrained front-seat occupants in frontal crashes, serious skeletal chest injuries and abdominal injuries can still result from interaction with steering wheels and restraint systems. This paper describes the design and performance of prototype components for the chest, abdomen, spine, and shoulders of the Hybrid III dummy that are under development to improve the capability of the Hybrid III frontal crash dummy with regard to restraint-system interaction and injury-sensing capability.

The result of two series of crash tests, 5 tests each series, are presented in this paper. Two car designs were subjected to various frontal impacts - full frontal, car-to-car 60% offset, 50% offset, and 50% offset with deformable barrier - at 56 km/h. Two tests were conducted at 60 km/h against the ECE deformable barrier with 40% overlap. Structural and occupant responses are compared between the various test conditions.

The potential of head injury in frontal barrier impact tests was investigated by a mathematical model which consisted of a finite element human head model, a four segments rigid dynamic neck model, a rigid body occupant model, and a lumped-mass vehicle structure model. The finite element human head model represents anatomically an average adult head. The rigid body occupant model simulates an average adult male. The structure model simulates the interior space and the dynamic characteristics of a vehicle. The neck model integrates the finite element human head to the occupant body to give a more realistic kinematic head motion in a barrier crash test. Model responses were compared with experimental cadaveric data and vehicle crash data for the purpose of model validation to ensure model accuracy. Model results show a good agreement with those of the tests.

Locations of key body segments of Hybrid III dummies used in FMVSS 208 compliance tests and NCAP tests were measured and subjected to statistical analysis. Mean clearance dimensions and their standard deviations for selected body segments of driver and passenger occupants with respect to selected vehicle surfaces were determined for several classes of vehicles. These occupant locations were then investigated for correlation with impact responses measured in crash tests and by using a three dimensional human-dummy mathematical model in comparable settings. Based on these data, the importance of some of the clearance dimensions between the dummy and the vehicle surfaces was determined. The study also compares observed Hybrid III dummy positions within selected vehicles with real world occupant positions reported in published literature.

It is well known that the ability of the human body to withstand trauma is a function of its inherent strength, i.e., the strength of the bones and soft tissues. Yet, the properties of the bones and tissues change as a function of the individual's age. In this paper age effects on thoracic injury tolerances are studied by analyzing the mechanical properties of human bones and soft tissues and by examining experimental results found in the literature of thoracic impact tests to human cadavers. This work suggests that the adult age range can be divided into three age groups. Using piece-wise linear regression analyses, it has been determined that the reduction in injury tolerance from the “young” age group to the “elderly” group is approximately 20% under blunt frontal impact loading conditions and is as much as 70% under belt loading conditions.

Axial loading of the calcaneus-talus-tibia complex is an important injury mechanism for moderate and severe vehicular foot-ankle trauma. To develop a more definitive and quantitative relationship between biomechanical parameters such as specimen age, axial force, and injury, dynamic axial impact tests to isolated lower legs were conducted at the Medical College of Wisconsin (MCW). Twenty-six intact adult lower legs excised from unembalmed human cadavers were tested under dynamic loading using a mini-sled pendulum device. The specimens were prepared, pretest radiographs were taken, and input impact and output forces together with the pathology were obtained using load cell data. Input impact forces always exceeded the forces recorded at the distal end of the preparation. The fracture forces ranged from 4.3 to 11.4 kN.

Global engineering is increasingly becoming a practice within the automotive industry. Due to added engineering and manufacturing benefits, more and more new vehicles are being developed with common structure to meet the consumer needs in many local regions. While vehicle development and manufacturing process is becoming global, automotive safety regulations in various parts of the world have not been as uniform. A good example is the differing requirements for dynamic side impact protection of new vehicles. United States National Highway Traffic Safety Administration (NHTSA) and European Union (EU) have each produced their own distinct test procedures such as, different barrier faces, impact configurations, and anthropomorphic test devices (dummies). Although both test procedures have the same final objective estimate occupant responses in side impacts, they differ greatly in execution and emphasis on occupant response requirements.

The SAE Recommended Practice for measuring impulse noise from airbags, SAE J247, “Instrumentation for Measuring Acoustic Impulses within Vehicles”, was first published in 1971 and last affirmed in 1987. Many advances have occurred in understanding and technology since that time. Work in the automotive industry to investigate the characteristics of noise from airbag deployments has shown that large components of low frequency noise can be present when an airbag deploys in a closed vehicle. Others have shown that this low frequency noise can have a protective effect on the ear. Likewise, work for many years at the US Army Research Lab has investigated the risk of hearing loss for a human subjected to an acoustic impulse. That research led to the creation and validation of a mathematical model of the human ear, called Auditory Hazard Assessment Algorithm - Human (AHAAH).