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Battling the high cost of EV batteries

2015-08-14
Huge factories and technical improvements are slowly pushing battery pack costs down toward the $100/kW·h turning point that's expected to democratize electrified vehicles.
Article

Bosch developing new water-injection system for production engines

2015-06-02
The WI system is in pilot development with a Bosch customer. Test results to date show a reduction of fuel consumption at high loads and low rpm (up to 4% improvement on the NEDC cycle); reduction or avoidance of fuel enrichment and lower exhaust-gas temperatures at high loads and high rpm, and improved torque.
Article

Non-hybrid ICEs begin their decline

2017-07-19
After 2020 the number of ‘new’ engine family introductions will decline, as industry switches its investment over to e-propulsion. Suppliers need to be prepared for this shift.
Article

M xDrive: BMW’s power + grip solution

2017-10-16
The big challenge for Dirk Hacker's engineers was to retain the rear-drive feeling that the M5 is known for; "we want the driver to feel that he can steer the car on the throttle as well as with the steering wheel,” he explained.
Article

Chrysler's new Hellcat V8 gets 707-hp SAE rating

2014-05-21
The actual J1349 rating is more than 100 hp more than Chrysler engineers teased in late May. The automaker's first production supercharged V8 uses a Lysholm-type twin-screw supercharger supplied by IHI. The engine's high-output spec required extensive upgrading of engine reciprocating components to handle the extra loads.
Article

Lightweight CV joint system

2016-03-07
GKN Driveline has developed a family of lightweight constant velocity joint systems that enables rear-wheel drive platforms to save more than 4 kg.
Article

A new eSupercharger for city-car engine boosting

2017-05-19
Single source e-boosting allied to 48V technology for small capacity engines in traffic dense environments could "leapfrog" turbo or turbo plus eboost solutions, believes Aeristech's chard Wall.
Article

What we're driving: 2018 Mercedes-AMG E 63 S 4Matic+

2018-01-23
It isn’t every car maker that introduces you to your new car with a session on a tight and slippery test track - but it's useful education for exploiting the capabilities of the hugely powerful Mercedes-AMG E 63 S 4Matic+.
Article

Fokker uses ZwickRoell creep testing machines to test for hydrogen embrittlement on landing gear components

2018-10-17
Aerospace manufacturers walk a metaphorical balance beam to continually develop and produce stronger, more efficient materials and components, while addressing all potential failure modes. This is true for safety-critical aircraft components like landing gear systems. Fokker Landing Gear B.V./GKN Aerospace recently equipped its mechanical laboratory with three creep testing machines to verify its manufacturing process control of zinc-plated bolts for aircraft landing gear systems.
Article

Barker approaches aircraft as system of systems in latest SAE International book

2018-10-17
Today’s airframe manufacturers have taken on more of the role of systems integrators, putting the focus on the aircraft as a system-of-many-systems. Sean Barker, FBCS CEng and a former research scientist at BAE Systems in the UK, approaches aircraft as a system of systems (SoS) from a business process perspective in his new book from SAE International in Warrendale, Pa.
Article

First Airbus A330-800 airliner becomes airborne for maiden flight

2018-11-06
The first Airbus A330-800 commercial jet, flight test aircraft MSN1888, took off today from Toulouse-Blagnac Airport on its maiden flight over southwestern France during which the aircraft performed dedicated flight-physics tests required for the variant.
Article

Air Force begins 3D printing nonstructural aircraft parts

2019-09-04
The 60th Maintenance Squadron at Travis Air Force Base is the first field unit in the United States Air Force to produce approved nonstructural aircraft parts using 3D printing – an additive manufacturing technique. The first parts: latrine covers on the Lockheed C-5M Super Galaxy strategic airlifter.
Article

Additive manufacturing adoption up, growing rapidly in aerospace

2018-06-14
The 3D printing materials market will experience high double-digit growth in the aerospace industry through 2024, as manufacturers of aircraft and spacecraft vehicles and components increasingly adopt and reap the benefits of additive manufacturing, market analysts at Frost & Sullivan in Mountain View, California, predict.
Article

SAE International issues first technical standards for aerospace additive manufacturing

2018-06-13
Jun 13, 2018 - The Aerospace Material Specification committee on Additive Manufacturing (AMS-AM) at SAE International in Warrendale, Pennsylvania, has released its first suite of Aerospace Material Specifications (AMS) additive manufacturing materials and process specifications. The new aerospace technical standards, now available from SAE, support the certification of critical aircraft and spacecraft parts, providing both a framework to protect the integrity of material property data and traceability within the aerospace supply chain.
Article

SAE International issues, revises aerospace engineering technical reports

2018-07-03
Standards development teams at SAE International in Warrendale, Pa., have issued 11 new technical documents and revised or reaffirmed another 54 technical reports focused on mobility engineering across the aerospace, automotive, and commercial transportation communities. The new documents, issued throughout June 2018, cover a variety of technical subject areas, including: diagnostic link connector security, mitigation strategies against illumination effects, data dictionary for quantities used in cyber physical exams, requirements for production of metal powder feedstock for use in additive manufacturing of aerospace parts, and laser powder bed fusion process.
Article

Waste heat recovery issues, challenges to be discussed at SAE symposium

2018-04-01
The challenges of climate change and energy security require a continuous effort toward reduction of global environmental pollution and fossil oil consumption. To meet greenhouse gas (GHG) emission targets and to decrease oil dependency, overall energy consumption of vehicles must be substantially reduced.
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