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The presentation provides an overview about the activities of Eurocae Working Group 72 (WG-72) starting with a brief synopsis of the context which suggested why such a committee should be established in 2006. It then goes into further detail about the drivers for the work of the committee, which call for the products to be delivered. It addresses some of the challenges with respect to its users. It points out that one of the lessons the committee learned was importance of the focus on the users, such that the products provide their maximum utility. Hence, the users should better be among the participants to achieve this objective. Other industries have dealt with the subject of Information System (or Cyber-Physical) Security long before this industry was forced to consider it. Consequently there are many industry standards and national or international norms, which may help to develop what is deemed needed for Civil Aviation.

“Spotlight on Design: Insight” features an in-depth look at the latest technology breakthroughs impacting mobility. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. As global concerns about the negative consequences of greenhouse gases on the environment increase, regulatory agencies around the world are taking serious steps to address the issue of tailpipe emissions In the episode “Fuel Efficiency: Fuel Economy Testing” (12:05), engineers at the EPA’s National Vehicle and Fuel Emissions Laboratory demonstrate how different vehicles are tested for emissions, and AVL’s technical team shows how accurate tailpipe emissions can be measured and reported.

Abstract A key problem of the construction of fully electric aircraft is the limited energy density of battery packs. It is generally accepted that this can only be overcome via new, denser battery chemistry together with a further increase in the efficiency of power utilization. One appealing approach for achieving the latter is using laser-assisted filler-based joining technologies, which offers unprecedented flexibility for achieving battery cell connections with the least possible electrical loss. This contribution presents our results on the effect of various experimental and process parameters on the electrical and mechanical properties of the laser-formed bond.

Abstract Improving the energy performance of batteries can increase the reliability of electric aircraft. To achieve this goal, battery management systems (BMS) are required to keep the temperature within the battery pack and cells below the safety limits and make the temperature distribution as even as possible. Batteries have a limited service life as a result of unwanted chemical reactions, physical changes that cause the loss of active materials in the structure, and internal resistance increase during the charging and discharging cycle of the battery. These changes usually affect the electrical performance of batteries. Battery life can be increased only by reducing or preventing unwanted chemical reactions. Lithium-ion (Li-ion) batteries are a suitable option due to their high specific energy and energy density advantages. In this study, the necessity of heat management is emphasized. The discharge tests of the Li-ion battery provided 94.6 Wh under 10C and 90.9 Wh under 1C.

Abstract The range of an aircraft is determined by the amount of energy that its batteries can store. Today, larger batteries are used to increase the range of electric vehicles, although energy efficiency decreases as the weight of the vehicles increases. Among the elements, lithium (Li) is the lightest and has the highest electrochemical potential. Therefore, the use of Li-ion batteries is recommended for hybrid aircraft. In addition, Li-ion batteries are the most common type of battery that is used in portable electronic devices such as smartphones, tablets, and laptops. However, Li-ion batteries may explode due to temperature. Therefore, the thermal analysis of Li-ion batteries was investigated both experimentally and numerically. Li-ion batteries were connected in series (the number is 9). Noboru’s theory of heat generation was discussed in the estimation of energy data.

Abstract The supersession of metallic alloys with lightweight, high-strength composites is popular in the aircraft industry. However, aviation electronic enclosures for large format batteries and high power conversion electronics are still primarily made of aluminum alloys. These aluminum enclosures have attractive properties regrading structural integrity for the heavy internal parts, electromagnetic interference (EMI) suppression, electrical bonding for the internal cells, and/or electronics and failure containment. This paper details a lightweight carbon fiber composite chassis developed at Meggitt Sensing Systems (MSS) Securaplane, with a copper metallic mesh co-cured onto the internal surfaces resulting in a 50% reduction in weight when compared to its aluminum counterpart. In addition to significant weight reduction, it provides equal or improved performance with respect to EMI, structural and flammability performance.

AS 6413 and slash sheets /1 & /2 hold the main information for testing of battery packaging. This document holds further information and expansion of philosophy, clarification etc. surrounding the testing and industry needs.

This standard is intended to demonstrate and document the control of the potential hazards from lithium cells or batteries (UN 3090 and 3480) when transported as cargo on aircraft. [still need to identify if we are addressing global (external fire) or local (battery internal failures)] This standard addresses the need to control the hazards which might arise from a failure from an individual cell by containing the hazards within the package. This specific hazards addressed within this standard are: • Uncontrolled fire • Rapid overpressure pulse within compartment

This category specification provides a minimum performance standard that may be used for mitigation means, in addition to the foundation specification (AS6413), to provide external fire thermal threat capability which supports the safe shipment of lithium batteries as cargo on aircraft. This slash sheet provides information and testing to assist or augment the performance of the packaging used for shipping of lithium batteries. If protective equipment and measures are used, the performance of the battery package under the challenge of external heat and fire may be improved and enhanced.  

This category specification provides a minimum performance standard that may be used for mitigation means, in addition to the foundation specification (AS6413), to provide external fire thermal threat capability which supports the safe shipment of lithium batteries as cargo on aircraft. This slash sheet provides information and testing to assist or augment the performance of the packaging used for shipping of lithium batteries. If protective equipment and measures are used, the performance of the battery package under the challenge of external heat and fire may be improved and enhanced.  

This standard applies to the interconnection of data terminal equipment and numerical control equipment at the tape reader interface. The data terminal would typically be connected to a remote data source/sink such as a computer. This standard defines: This standard is applicable for the interchange of signals when used in conjunction with electronic equipment, each interchange circuit of which has a single return (signal ground) that can be interconnected at the interface point. Figure 1.1, typical installation, shows how this standard should be applied to a typical tape reader interface of numerical control equipment.

Aviation battery maintenance is trending toward on-condition maintenance. Nickel-Cadmium (NiCd), Valve Regulated Lead-Acid (VRLA), or prospective Li-ion batteries are used to start engines, provide emergency back-up power, and assure ground power capability for maintenance and pre-flight checkout. As these functions are mission essential, State of Health (SoH) recognition is critical. SoH includes information regarding battery energy, power and residual cycle life. This paper describes an SoH recognition technique for on-board aviation batteries and presents a passive diagnostic device (PDD). The PDD monitors on-board system battery current, voltage and ambient temperature and utilizes no active signals to the battery which can be restricted or even prohibited in order to avoid any interference with the vehicle electrical system.

The Cessna Citation CJ4, certified on March 12, 2010, is believed to be the first civil aircraft with a Lithium Ion main battery. The 26.4VDC, 44Ah Lithium Ion main battery weighs 54 lbs, a 35% weight saving over a Nickel-Cadmium battery. Using phosphate-based Lithium Ion cells, which have no positive feedback thermal runaway failure mode, system integration of the battery and aircraft architecture design is simpler. Electronics and software are needed to optimize life only, not to ensure safety. Emergency discharge with failed electronics is enabled with the selection of a less volatile chemistry, the use of an analog Module Management System for cell balancing and protection, and the use of a microcontroller-based digital Central Monitoring System that reports health. System safety failure hazard assessment is considered Major, and the battery software is certified to the requirements of RTCA DO-178B, Design Assurance Level C.

Direct injection spark-ignition (DISI) gasoline engines can offer better fuel economy and higher performance over their port fuel-injected counterparts, and are now appearing increasingly in more U.S. vehicles. Small displacement, turbocharged DISI engines are likely to be used in lieu of large displacement engines, particularly in light-duty trucks and sport utility vehicles, to meet fuel economy standards for 2016. In addition to changes in gasoline engine technology, fuel composition may increase in ethanol content beyond the 10% allowed by current law due to the Renewable Fuels Standard passed as part of the 2007 Energy Independence and Security Act (EISA). In this study, we present the results of an emissions analysis of a U.S.-legal stoichiometric, turbocharged DISI vehicle, operating on ethanol blends, with an emphasis on detailed particulate matter (PM) characterization.

The low temperature conditions that occur during high efficiency clean combustion (HECC) often lead to the formation of partially oxidized HC species such as aldehydes, ketones and carboxylic acids. Using the diesel fuels specified by the Fuels for Advanced Combustion Engines (FACE) working group, carbonyl species were collected from the exhaust of a light duty diesel engine operating under HECC conditions. High pressure liquid chromatography - mass spectrometry (LC-MS) was used to speciate carbonyls as large as C 9 . A relationship between carbonyl species formed in the exhaust and fuel composition and properties was determined. Data were collected at the optimum fuel efficiency point for a typical road load condition. Results of the carbonyl analysis showed changes in formaldehyde and acetaldehyde formation, formation of higher molecular weight carbonyls and the formation of aromatic carbonyls.

After the turn of the century, growing social attention has been paid to environmental concerns, especially the reduction of greenhouse gas emissions and it comes down to a personal daily life concern which will affect the purchasing decision of vehicles in the future. Among all the sources of greenhouse gas emissions, the transportation industry is the primary target of reduction and almost every automotive company pours unprecedented amounts of money to reengineer the vehicle technologies for better fuel efficiency and reduced CO2 emission. Besides those efforts paid for sheer improvements of genuine vehicle technologies, NISSAN testified that “connectivity” with outside servers contributed a lot to reduce fuel consumption, thus the less emission of GHG, with two major factors; 1. detouring the traffic congestions with the support of probe-based real-time traffic information and 2. providing Eco-driving advices for the better driving behavior to prompt the better usage of energy.

For a series plug-in hybrid electric vehicle (PHEV), it is critical that batteries be sized to maximize vehicle performance variables, such as fuel efficiency, gasoline savings, and zero emission capability. The wide range of design choices and the cost of prototype vehicles calls for a development process to quickly and systematically determine the design characteristics of the battery pack, including its size, and vehicle-level control parameters that maximize the net present value (NPV) of a vehicle during the planning stage. Argonne National Laboratory has developed Autonomie, a modeling and simulation framework. With support from The MathWorks, Argonne has integrated an optimization algorithm and parallel computing tools to enable the aforementioned development process. This paper presents a study that utilized the development process, where the NPV is the present value of all the future expenses and savings associated with the vehicle.

In 2005, the growing emphasis on fuel efficiency coupled with the long-recognized negative effects of viscous friction caused by engine hydrodynamic lubrication, led to considerations of the benefits of lower viscosity engine oils by the SAE Engine Oil Viscosity Classification (EOVC) Task Force. More recently these considerations were given further impetus by OEM enquiry regarding modification of the SAE Viscosity Classification System to include oils of lower viscosity specification than that of SAE 20. For the EOVC Task Force, such considerations of commercially available, significantly lower viscosity engine oils, also produced a need to reassess the precision of high shear rate viscometry of such engine oils as presently practiced at 150°C - as well as interest in temperatures such as 100° and 120°C believed more representative of engine operating conditions.

Electrification of the automobile is a growing trend and will create both challenges and opportunities for the vehicle manufacturer, road network infrastructure and driver. In addition to innovative fundamental battery and power transfer technologies, electric vehicles will integrate unique driver interfaces, road intelligence, traffic awareness and wireless data communication to provide a complete support system. This networked vehicle will improve efficiency, increase cruising range and contribute to the overall driving enjoyment of an electric or plug-in hybrid-electric vehicle. Through tailored applications created by content and service providers the driver will identify the most efficient travel routes, learn efficient driving behaviors, avoid energy-wasting situations, locate charging stations and have confidence in reaching a destination and returning home.

In this paper we present a set of integrated circuits specifically designed for high temperature power applications such as isolated power transistor drivers and high efficiency power supplies. The XTR26010 is the key circuit for the isolated power gate drive application. The XTR26010 circuit has been designed with a high focus in offering a robust, reliable and efficient solution for driving a large variety of high-temperature, high-voltage, and high-efficiency power transistors (SiC, GaN, Si) existing in the market. The XTR40010 is used for isolated data communication between a microcontroller or a PWM controller and the power driver (XTR26010). The isolated power transistor driver features a dual turn-on channel, a turn-off channel and a Miller Clamp channel with more than 3A peak current drive strength for each channel. The dV/dt immunity between XTR26010 and XTR40010 exceeds 50kV/μs.