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This article focuses on the research of control algorithm and control logic for the pneumatic EBS (Electronic Braking System) of commercial vehicle. An overall technical program was proposed which develops conventional braking and emergency braking for commercial vehicle EBS. According to the overall scheme, the methods of vehicle state estimation and driver's braking intention were determined, modeling and simulation for key components of commercial vehicle EBS were then carried out. This lead to the development of deceleration control, braking force distribution, brake assist and ABS control. Simulation models for key components of EBS and control strategy were validated through hardware-in-the-loop simulation tests. Simulation results show that the control strategy improves vehicle braking stability and vehicle active safety.

One of the key technologies of automotive active safety systems is to calculate the wheel speed and wheel angular acceleration or deceleration. Obtaining an accurate control quantity is the prerequisite for active safety systems no matter what control logics are used to realize the control function. This paper puts forward a new wheel speed processing algorithm. This method was simulated in MATLAB \ Simulink. Then it was tested in a certain type of vehicle of FAW by applying dSPACE RCP. It proves that this algorithm assures the precision at high and low speed and the real-time performance at low speed.

OBD (On-Board Diagnostic) test system is applied to research influences of environmental parameters (altitude and environment temperature) on real-world NOx emission and fuel consumption for heavy-duty diesel trucks in this paper. The research results indicate that altitude and environment temperature have great influence on NOx emission rate and fuel consumption. High altitude in range of 3000~4000 m results in NOx emission rate is lower than low and moderate temperature because of air intake amount decreasing. However the fuel consumption rate is higher than lower altitude because altitude influences real-time changes of air inflow and combustion conditions in the cylinder of the engine. NOx emission rate and fuel consumption is more stable at different vehicle speed, VSP and RPM at high altitude, and NOx emission rate fluctuate dramatically at low and moderate altitude. The fuel consumption rate is higher at 10~20 °C than that at lower and higher temperature.

In this study, with the aim of reducing fuel consumption and improving power performance, the optimization for the driveline parameters of a self-dumping truck was performed by using a vehicle performance simulation model. The accuracy of this model was checked by the power performance and fuel economy tests. Then the transmission ratios and final drive ratio were taken as design variables. Meanwhile, the power performance of the self-dumping truck was evaluated through standing start acceleration time from 0 to 70km/h, maximum speed and maximum gradeability, while the combined fuel consumption of C-WTVC drive cycle was taken as an evaluation index of fuel economy. The multi-objective optimization for the power performance and fuel economy was then performed based on particle swarm optimization algorithm, and the Pareto optimal set was obtained. Furthermore, the entropy method was proposed to determine the weight of fuel consumption and acceleration time.

Rattle noise as an error state of cabin noise in vehicles has become an important topic both in research and application. In engineering, the commonly used method to evaluate and detect rattle issues is greatly dependent on experts’ personal auditory perception. People judge a noise simply as “loud” and “not loud” or “qualified” and “unqualified.” A more objective method needs to be developed to eliminate the randomness of subjective evaluation. In this paper, a rig test of the seatbelt retractors was performed, and simulated random excitation was applied to the test samples through the MB vibration test bench in a semi-anechoic chamber. The rattle noises were recorded by HEAD SQuadriga II. Various methods were employed to identify and assess the severity of rattle noise on seatbelt retractors.