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This study experimentally investigates the control system and the algorithm after constructing a HCCI combustion control system for the development of a small HCCI engine fuelled with Dimethyl Ether (DME). This system can control four throttles for the mixing ratio of three gases of in-cylinder (stoichiometric pre-mixture, hot EGR gas and cold EGR gas). At first, the combustion behavior for combustion phasing retarded operation with cold and hot EGR was examined. Then, the potential of model-based and feed back control for HCCI combustion with change of the demand of IMEP was investigated. In the end, the limit of combustion-phasing retard for IMEP and PRR was explored. Results shows that to get high IMEP with acceptable PRR and low coefficient of variation of IMEP, crank angle of 50% heat release (CA50) should be controlled at constant phasing in the expansion stroke. CA50 can be controlled by changing the ratio of pre-mixture, hot EGR gas and cold EGR gas with throttles.

Engines using natural gas as their main fuel are attracting attention for their environmental protection and energy-saving potential. There is demand for improvement in the thermal efficiency of engines as an energy-saving measure, and research in this area is being actively pursued on spark ignition engines and HCCI engines. In spark ignition gas engines, improving combustion under lean condition and EGR (exhaust gas recirculation) condition is an issue, and many large gas engines use a pre-chamber. The use of the pre-chamber approach allows stable combustion of lean gas mixtures at high charging pressure, and the reduction of NOx emissions. In small gas engines, engine structure prevents the installation of pre-chambers with adequate volume, and it is therefore unlikely that the full benefits of the pre-chamber approach will be derived.

Recently, a potentiality of Dedicated EGR (D-EGR) concept SI engine has been studied. This concept engine had four cylinders and operated with exhaust gas supplied from the single cylinder to the intake manifold. Compared with conventional SI engines, it was able to increase thermal efficiency and decrease CO, HC, and NOx emission by the high D-EGR ratio 0.25. In this study, numerical analysis of a SI engine with D-EGR system with various D-EGR ratios was conducted for detailed understanding the potentiality of this concept in terms of thermal efficiency and NOx emission. #1 cylinder of assumed engine was used as D-EGR cylinder that equivalence ratio varied from 0.6 to 3.4. Entire exhaust gas from #1 cylinder was recirculated to the other cylinders. The other cylinders run with this exhaust gas and new premixed air and fuel with various equivalence ratios from 0.6-1.0.

The purpose of this study is to determine a pilot injection control strategy for the improvement of dual-fuel combustion with a lean natural gas/air mixture. Experiments were performed using a single cylinder test engine equipped with a common-rail injection system. The injection pressure, timing and quantity were varied at a fixed overall equivalence ratio of 0.5. The results of single-stage-injection experiments show that middle injection timings (−20 to −10 degATDC) produce low emissions of unburned species, because the pilot-fuel vapor spreads into the natural-gas lean mixture and raises the effective equivalence ratio, which leads to fast flame propagation. Early injection (−35degATDC) is advantageous for low NOx emission; however, increased emissions of unburned species are barriers.

The ignition characteristics of each component of natural gas and the chemical kinetic factors determining those characteristics were investigated using detailed chemical kinetic calculations. Ethane (C2H6) showed a relatively short ignition delay time with high initial temperature; the heat release profile was slow in the early stage of the ignition process and rapid during the late stage. Furthermore, the ignition delay time of C2H6 showed very low dependence on O2 concentration. In the ignition process of C2H6, HO2 is generated effectively by several reaction paths, and H2O2 is generated from HO2 and accumulated with a higher concentration, which promotes the OH formation rate of H2O2 (+ M) = OH + OH (+ M). The ignition characteristics for C2H6 can be explained by H2O2 decomposition governing OH formation at any initial temperature.

The use of biomass fuels for vehicles has been a focus of attention all over the world in terms of prevention of global warming, effective utilization of resources and local revitalization. For the purpose of beneficial use of unused biomass resources, the movement of the use of bioethanol and biodiesel made from them has spread in Japan. In Japan, biodiesel is mainly made from waste cooking oil collected by local communities or governments, and in terms of local production for local consumption, it is used as neat fuel (100% biofuel) or mixed with diesel fuel in high concentration for the vehicles. On the other hand, extremely low emission level must be kept for not only gasoline vehicles but also diesel vehicles in the post new long-term regulation implemented from 2009 in Japan.

In order to discuss future technical issues for urea SCR (selective catalytic reduction) system, it is necessary to assess various technical possibilities that would be applied to urea SCR systems which is capable of complying with future emission level requirements, for example Japanese 2009 emission regulation. In this paper, three measures (enhanced insulation on a DOC (diesel oxidation catalyst), aggressive urea solution injection and idling stop) are installed on a urea SCR system of a commercial engine system in order to achieve further NOx (nitrogen oxide) reductions. With combination of these three measures, NOx is drastically reduced to the levels lower than 0.7 g/kWh, which is a NOx limit value of the Japanese 2009 emission regulation. NH3 (ammonia) and HCN (hydro cyanide) are also measured as unregulated harmful components.

The HCCI engine could offer low NOx, PM emissions and high efficiency. However the operation region of the HCCI combustion is limited because of the knocking at high load and the misfire at low load. Moreover the HCCI principle lacks direct combustion control and needs a system to control the combustion phasing with high accuracy. Today there exists various ways to control the HCCI combustion, such as Variable Valve Train, Variable Compression Ratio, Inlet Air Heating and Dual Fuels. However such variable mechanisms and Inlet Air Heating tend to be heavy and complex. Dual Fuels method needs two types of fuels and has a challenge in infrastructure. In this study, in order to develop a small and light HCCI engine, a simple HCCI combustion control system is proposed. DME (Di-methyl Ether) is used as the fuel to keep the structure small and light. In this system, the mixing ratio of three gases: stoichiometric pre-mixture, hot EGR gas and cold EGR gas is changed by only throttles.

A significant drawback to HCCI engines is the knocking caused by rapid increases in pressure. Such knocking limits the capacity for high-load operation. To solve this problem, thermal stratification in the combustion chamber has been suggested as possible solution. Thermal stratification has the potential to reduce the maximum value of the rate of pressure increase combustion by affecting the local combustion start time and extending the duration of combustion. The purpose of this study was to experimentally obtain fundamental knowledge about the effect of thermal stratification on the HCCI combustion process. Experiments were conducted in a rapid compression machine (RCM) equipped with a quartz window to provide optical access to the combustion chamber. The machine was fueled with DME, n-Butane, n-Heptane and iso-Octane, all of which are currently being investigated as alternative fuels and have different low temperature characteristics.

The process of forming mixtures of injected fuels and ambient air has significant effects on the ignition and combustion process in the direct injection engine. In these engines fuel is injected intermittently and fuel jet impinges on a combustion chamber wall. This study deals with a fundamental experiment on the mixing process of the transient gas jet together with the instantaneous concentration measurement and statistical analysis of the transient turbulent mixing process in the jet. Helium or carbon dioxide is injected at constant pressure into quiescent atmosphere through the single shot device. This paper presents a laboratory automation system for measuring the characteristics of transient gas jet and processing the data. A discussion on the process of mixture formation of transient gas jets impinging on a wall is carried out with time- and space- resolved concentration distribution.

The emission reduction from diesel engines is one of major issues in heavy duty diesel engines. Super Clean Diesel (SCD) Engine for heavy-duty trucks has also been researched and developed since 2002. The main specifications of the SCD Engine are six cylinders in-line and 10.5 l with a turbo-intercooled and cooled EGR system. The common rail system, of which the maximum injection pressure is 200 MPa, is adopted. The turbocharger is capable of increasing boost pressure up to 501.3 kPa. The EGR system consists of both a high-pressure loop (HP) EGR system and a low-pressure loop (LP) EGR system. The combination of these EGR systems reduces NOx and PM emissions effectively in both steady-state and transient conditions. The emissions of the SCD Engine reach NOx=0.2 g/kWh and PM=0.01 g/kWh with aftertreatment system. The adopted aftertreatment system includes a Lean NOx Trap (LNT) and Diesel Particulate Filter (DPF).

A urea SCR system was combined with a DPF system to reduce NOx and PM in a four liters turbocharged with intercooler diesel engine. Significant reduction in NOx was observed at low exhaust gas temperatures by increasing NH3 adsorption quantity in the SCR catalyst. Control logic of the NH3 adsorption quantity for transient operation was developed based on the NH3 adsorption characteristics on the SCR catalyst. It has been shown that NOx can be reduced by 75% at the average SCR inlet gas temperature of 158 deg.C by adopting the NH3 adsorption quantity control in the JE05 Mode.

Lean NOx trap (LNT) and Urea-SCR system are effective aftertreatment systems as NOx reduction device in diesel engines. On the other hand, DPF has already been developed as PM reduction device and it has been used in various vehicles. LNT can absorb and reduce NOx emission in wide range exhaust temperatures, from 150°C to 400°C, and the size of LNT component can be compact in comparison with Urea-SCR system because LNT uses the diesel fuel as a reducing agent and it is needless to install the reducing agent tank in the vehicle. In this study, authors have shown that the NOx conversion rate of LNT is high in the case of extremely low NOx concentration from the engine. Also, the effects of LNT and DPF were examined using the Super Clean Diesel (SCD) Engine, which has low NOx level before aftertreatment and has been finished as Japanese national project.

For reducing NOx emissions, EGR is effective, but an excessive EGR rate causes the deterioration of smoke emission. Here, we have defined the EGR rate before the smoke emission deterioration while the EGR rate is increasing as the limiting EGR rate. In this study, the high rate of EGR is demonstrated to reduce BSNOx. The adapted methods are a high fuel injection pressure such as 200 MPa, a high boost pressure as 451.3 kPa at 2 MPa BMEP, and the air intake port that maintains a high air flow rate so as to achieve low exhaust emissions. Furthermore, for withstanding 2 MPa BMEP of engine load and high boosting, a ductile cast iron (FCD) piston was used. As the final effect, the installations of the new air intake port increased the limiting EGR rate by 5%, and fuel injection pressure of 200 MPa raised the limiting EGR rate by an additional 5%. By the demonstration of increasing boost pressure to 450 kPa from 400 kPa, the limiting EGR rate was achieved to 50%.

Nitrogen oxides, collectively called NOx, from diesel vehicles are considered to be accumulated by particular area of roadsides, so-called "Hot-spot," and result in harmful influence to pedestrians and residents by roadsides. Japanese regulations over emissions of diesel vehicles have been tightened year by year and adopting regulations, emissions in mode test on chassis dynamometer or engine dynamometer have reduced. In this research, it was investigated the effect of introduce of transient mode test, Japanese JE05 mode, to NOx emission in real world and to roadside NOx pollution by road test using on-board measurement system. As test vehicles, 2 ton diesel vehicle which is adopted for Long Term Regulation (steady-state mode test, Diesel 31 mode test, 1998) and 3 ton diesel vehicle adopted for New Long Term Regulation (transient mode test, Japanese JE05 mode, 2005) with on-board measurement system was used.

For the reduction of greenhouse gas emission in the transportation sector, various countermeasures against CO₂ emission have been taken. The eco-driving has been paid attention because of its immediate effect on the CO₂ reduction. Eco-driving is defined as a driving method with various driving techniques to save fuel economy. The eco-driving method has been promoted to the common drivers as well as the drivers of carriers. Additionally, there are many researches about improvement of fuel efficiency and CO₂ reduction. However, the eco-driving will have the reduction effect of CO₂ emission, the influence of the eco-driving on air pollutant emission such as NOx is not yet clear. In this study, the effect of the eco-driving on real-world emission has been analyzed using the diesel freight vehicle with the on-board measurement system.

Theoretically, homogeneous charge compression engines (HCCI) are able to grant a high thermal efficiency, as well as a low NOx and particulate emissions. This ability is mainly due to the combustion process, which, contrary to both Diesel and Gasoline engine, is homogeneous in time and space within the combustion chamber. But despite these advantages, the engine operating condition is limited by the narrow boundaries of misfire at low load and knocking at high load. For that matter, one of the numerous ways of overcoming knocking is to deliberately create fuel inhomogeneities within the combustion chamber, since it has proved to lengthen combustion duration and to drastically reduce maximum pressure rise rate (PRR). Nevertheless, though the global effects of fuel inhomogeneities on PRR have been studied, we lack information that explains this phenomenon.

Fuel formulation for premixed charge compression ignition (PCCI) combustion has been attempted based on the mixture formation and auto-ignition behavior of normal paraffin fuels. Different pure and mixed fuels with different blending ratios are tested. The mixture formation behavior is investigated photographically in a constant volume combustion chamber (CVCC) at elevated temperature and pressure. Auto-ignition behavior is tested in a Fuel Ignition Analyzer under different test conditions. It is found that the evaporation rate of pure n-paraffin fuel increases and the ignition delay becomes longer with decreases in the chain length. In the range of test condition used in this study, the flash-boiling phenomenon affects the fuel evaporation rate and ignition delay to some extent. Based on the experimental results a mixture of a very light mixture promoting component (MPC) and a moderately dense igniting component (IC) at a ratio of 3:1 is found to be optimum for PCCI combustion.

In this study, the effects of fuel properties, aromatics content and 90% distillation temperature T90, on flame temperature and soot formation were studied using a rapid compression machine (RCM). Aromatics content and T90 distillation temperature were parameters isolated from influence of each other, and from cetane number. A fuel spray was injected in the RCM combustion chamber by a single nozzle hole. The ignition and combustion processes of diesel spray were observed by a high-speed direct photography. Flame temperature and KL factor (which indicates the soot concentration), were analyzed by the two-color method. The rate of heat release was analyzed from indicated diagrams. The fuels with aromatics content showed higher flame temperature. The fuel with highest T90 distillation temperature showed highest flame temperature.

In this study, effects of nozzle hole diameter and EGR ratio on flame temperature (indication of NO formation) and KL value (indication of soot formation) were investigated. Combustion of a single diesel fuel spray in the cylinder of a rapid compression machine (RCM) was analyzed. Three nozzles with different hole diameter were used corresponding to present, near term and long term heavy duty diesel engine specifications. EGR was simulated through 2%vol. CO2 addition to the inlet air and by increase of in-cylinder surrounding gas temperature. Various types of fuels were used in this. The ignition and combustion processes of diesel fuel spray were observed by a high-speed direct photography and by indicated pressure diagrams. Flame temperature and KL factor were analyzed by a two-color method. With larger nozzle hole diameters there are larger high temperature areas. With smaller nozzle hole diameters there is more soot formed. Introduction of 2% vol.