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Dimethyl Ether (DME) is a promising new alternative fuel for compression ignition DI engines. However, some problems arise from the poor lubricity of DME. Breakdown of the film bearing between needle and sleeve of the injector can lead to mechanical wear and leakage, a problem that is not mitigated easily. For example, the application of returning the leakage to fuel tank could raise a back pressure on the injection needle. This pressure can affect injection rate and consequently engine performance. In this study, fuels based on various DME to gas oil (diesel fuel) ratios were investigated, in part. Physical and chemical properties of DME and gas oil are shown to lead to mutual solubility at any ratio. Blended fuels have a higher lubricity compared with pure’ DME and a better injection spray compared with pure gas oil.

Since the mixture become relative lean and homogeneous when ignition occurs in PCI engines, NOx and PM can be reduced simultaneously. However, HC and CO emissions in PCI engines are higher by one order than conventional direct injection diesel engines. The influence factors of HC and CO emissions for conventional direct-injection diesel engines have been analyzed by a lot of studies. In spite of the mechanism of HC formation in PCI would different to conventional direct-injection diesel because of injection timing in PCI engine is considerably earlier than that of a conventional diesel engine, there are not many works on HC and CO emissions of PCI engine. In this study, the characteristics of HC and CO emissions in a PCI engine were investigated by changing combustion chamber geometry (cavity diameter), topland volume, and injection timing. At the same time, the simulations of spray and air-fuel mixture formation were conducted by using GTT code.

Recently natural gas has attracted public attention as clean fuel for motor vehicles. We first developed a heavy-duty compressed natural gas (CNG) engine for city busses and manufactured many CNG-fueled engines. Both medium- and heavy-duty CNG engines achieved very low exhaust emissions. However, the fuel consumption of these engines for example the city-bus application are higher than that of a diesel engine. For this reason, these CNG engines always operate under the part-load conditions. Therefore, we developed a direct-injected CNG engine. Under a part-load condition, the engine is operated on the stratified-charged natural gas that is directly injected into the combustion chamber. It is the most important that the air/fuel ratio of the mixture stratified near the spark plug must be controlled to achieve the stable mixture condition.

In this study, advantages of GTL fueled DI diesel engine were observed, then, some cautionary areas, notably the aptitude for sealing materials, were investigated. Some advantages of using GTL as a diesel engine fuel include reduction of soot emission levels, power output and fuel consumption with GTL to conventional diesel fuel operation is equivalent, super-low sulfur content of GTL and its liquid state at normal temperature and pressure. However, there are some problems with putting GTL fuel on the market, such as lubricity, aptitude for sealing materials, high cetane index and high pour point. It is necessary to use additives to improve GTL's lubricity, and selecting the most appropriate type of lubricity improver is also important. The influence of GTL on the swelling properties of standard rubber materials seem basically the same, but it is necessary to notice on used rubbers.

Characteristics of dimethyl ether spray formation were observed using schlieren photography, and the combustion characteristics and performance of a dimethyl ether-operated diesel engine were investigated. Accordingly, this paper describes the basic characteristics of engine performance and the potential for decreased exhaust emissions, as well as discussing problems concerning the practical application of dimethyl ether-operated diesel engines.

Japan National Oil Corporation (JNOC) has been tackling the technical research and development of natural gas conversion technology since FY1998 in collaboration with five Japanese private companies in order to aim at establishing the option technology to explore stranded gas reserves. The Syngas section of JNOC's GTL process applies the steam/CO2 reforming and the FT section employs the slurry reactor with Ru- or Co- catalysts. JNOC's GTL process is capable of utilizing CO2 contained in the natural gas and does not require any O2 supply. Namely, the characteristics of JNOC's GTL process in contrast to those of the existing ones using ATR or POX are (1) no use of the O2 plant, (2) no use of the CO2 separation unit, and (3) no use of the H2 conditioning unit. Such facility savings will bring about a remarkable reduction of the plant cost for its election and operation.

To better understand the combustion characteristics of DME, emission intensities of DME combustion radicals from a pre-mixed burner flame were measured by a spectroscope and photomultiplier, Results were compared to other fuels, such as methane and butane. Large peaks in the band spectra from pre-mixed and diffusion DME flames were found near 310 nm, 430 nm, and 515 nm, arising from OH, CH and C2, respectively. The DME emission intensities decreased with increasing the equivalence ratio in this study. Notably, the relative decrease in the C2 band spectra peak was greater than that of the OH band. Comparing the pre-mixed DME and butane flames, the butane band spectra peaks were similar in shape, but much stronger than those for DME. However, it was remarkable that CH and C2 band spectra peaks decreased only slightly with increase in equivalence ratio compared to the DME case.

Several types of oxidation catalyst material are tested in repeated particulate emission measurements over the US HDD transient test procedure. Particulates are effectively reduced in the initial stage of the measurements. However, particulates tend to increase when repeating the measurements. This is believed to be caused by sulfate adsorption on the catalyst surfaces. Hence, oxidation catalysts are tested after stabilizing surface adsorption. Test results show that an oxidation catalyst which forms more sulfates is not effective in reducing particulates because the sulfate increase offsets the SOF reduction effect. An effective catalyst for particulate reduction is developed by suppressing sulfate formation.

Dimethyl ether (DME) has been attracting notable attention as a clean alternative fuel for diesel engines. The authors developed a medium duty DME truck, and investigated aspects of vehicle performance such as engine power, exhaust characteristics, fuel consumption, noise, in-vehicle systems, and so on. Results indicated that higher engine torque and power could be achieved with DME compared to diesel fuel operation of the base engine at any engine speed. Results also showed that emissions decreased dramatically, to 27% for NOx, 74% for HC, 95% for CO and 94% for PM (Particulate Matter) compared to maximum allowed Japanese 2003 emission regulations. The operating noise of the DME vehicle was slightly lower than the base vehicle with diesel fuel, because the combustion noise with DME was decreased compared to with diesel fuel operation. The DME vehicle was given a public license plate in October 2004, after which running test continued on public roads and on a test course.

In this report, trace levels of harmful substances, such as formaldehyde, acetaldehyde, SO2, benzene and so on, emitted from a DME fueled direct injection (DI) compression ignition (CI) engine were measured using a Fourier Transform Infrared (FTIR) emission analyzer. Results showed that the NO portion of NOx emissions with DME exceeded diesel fuel operation levels. DME fueling caused greater amounts of water than with diesel fuel operation. DME fueling was also associated with higher formaldehyde emissions than with diesel fuel operation. However, using an oxidation catalyst, formaldehyde could be decreased to a negligible level.

In this study, a homogeneous mixture of natural-gas and air was used in a compression ignition engine to reduce NOx emissions and improve thermal efficiency. In order to control ignition timing and combustion, a small amount of DME was mixed with the natural-gas. Engine performance and the exhaust characteristics were investigated experimentally. Results show the following: the engine can run over quite a large load range if a certain amount of DME is added into natural-gas. By optimizing the proportion of DME to natural-gas, NOx emissions can be lowered to near zero levels if the mixture is lean enough. Thermal efficiency is higher than that obtained with normal diesel fuel operation.

Performance and emissions of an LPG lean burn engine for heavy duty vehicles were measured. The piston cavity, swirl ratio, propane - butane fuel ratio, and EGR were varied to investigate their effects on combustion, and thus engine performance. Three piston cavities were tested: a circular flat-bottomed cavity with sloped walls (called the “bathtub” cavity), a round bottomed cavity (called the “dog dish” cavity), and a special high-turbulence cavity (called the “nebula” cavity). Compared to the bathtub and dog dish cavities, the nebula type cavity showed the best performance in terms of cyclic variation and combustion duration. It was capable of maintaining leaner combustion, thus resulting in the lowest NOx emissions. High swirl improved combustion by achieving a high thermal efficiency and low NOx emissions. In general, as the propane composition increased, cyclic variation fell, NOx emissions increased, and thermal efficiency was improved.

Using an extended bottom view piston having a quartz window, flame propagation observation and flame contour analysis were carried out to investigate the combustion characteristics of a heavy-duty type LPG lean burn engine. The swirl ratio and piston cavity configuration were varied to investigate their effects on combustion and engine performance. Gradual reduction of NOx but increased hydrocarbon emissions were measured for leaner mixtures compared to the stoichiometric operation. High swirl apparently accelerated the initial flame kernel development, as evidenced by a shorter crank angle interval from the spark ignition to the maximum cylinder pressure. The ‘D’ type cavity, with an increased squish area located below the intake valve, was shown to have the shortest burn duration among the piston cavities tested. The experimental flame propagation observation procedure was shown to be useful for the study of the combustion process in engines.

Development of LPG SI and CI engines for heavy duty vehicles has been carried out. In order to measure the performance and emissions of an LPG lean burn SI engine, the piston cavity, swirl ratio, and propane-butane fuel ratio were varied and tested. Compared to the bathtub and dog dish cavities, the nebula type cavity showed the best performance in terms of cyclic variation and combustion duration. High swirl improved combustion by achieving a high thermal efficiency and low NOx emissions. A feasibility study of an LPG DI diesel engine also has been carried out to study the effectiveness of the selected cetane enhancing additives:Di-tertiary-butyl peroxide (DTBP). When more than 5 wt% DTBP was added to the base fuel, stable engine operation over a wide range of engine loads was possible. The thermal efficiency of LPG fueled operation was found to be comparable to diesel fuel operation at DTBP levels over 5 wt%.

In the development of sound isolation type generators, a three-division case structure divided into two cool zones and one hot zone was studied. This study was aimed at achieving compatibility between sound isolation and cooling capabilities that are in a trade-off relationship. Sound isolation of 12.1 dB(LWA) was achieved by this structure, while obtaining equivalent cooling capabilities to that of open type generators. As a result of adopting this new generator structure for India domestic consumption, the compliance with the Indian noise regulation phase II was achieved for the first time by a mass produced generator.