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Journal Article

High-Speed Observation and Modeling of Dimethyl Ether Spray Combustion at Engine-Like Conditions

2015-09-01
2015-01-1927
Dimethyl Ether (DME) is one of the major candidates for the alternative fuel for compression ignition (CI) engines. However, DME spray combustion characteristics are not well understood. There is no spray model validated against spray experiments at high-temperature and high-pressure relevant to combustion chambers of engines. DME has a lower viscosity and lower volumetric modulus of elasticity. It is difficult to increase injection pressure. The injection pressure remains low at 60 MPa even in the latest DME engine. To improve engine performance and reduce emissions from DME engines, establishing the DME spray model applicable to numerical engine simulation is required. In this study, high-speed observation of DME sprays at injection pressures up to 120 MPa with a latest common rail DME injection system was conducted in a constant volume combustion vessel, under ambient temperature and pressure of 6 MPa-920 K.
Journal Article

Investigation of Mechanism for Formation of EGR Deposit by in situ ATR-FTIR Spectrometer and SEM

2016-10-17
2016-01-2351
Exhaust gas recirculation (EGR) is widely used in diesel engines to reduce nitrogen oxide (NOx) emissions. However, a lacquer is formed on the EGR valve or EGR cooler due to particulate matter and other components present in diesel exhaust, causing serious problems. In this study, the mechanism of lacquer deposition is investigated using attenuated total reflection Fourier transform infrared spectrometry (ATR-FTIR) and scanning electron microscopy (SEM). Deposition of temperature-dependent lacquers was evaluated by varying the temperature of a diamond prism between 80 and 120 °C in an ATR-FTIR spectrometer integrated into a custom-built sample line, which branched off from the exhaust pipe of a diesel engine. Lacquers were deposited on the diamond prism at 100 °C or less, while no lacquer was deposited at 120 °C. Time-dependent ATR-FTIR spectra were obtained for approximately 2 h from the beginning of the experiment.
Journal Article

Kinetic Modeling Study of NOx Conversion Based on Physicochemical Characteristics of Hydrothermally Aged SCR/DPF Catalyst

2017-10-08
2017-01-2386
Diesel engines have better fuel economy over comparable gasoline engines and are useful for the reduction of CO2 emissions. However, to meet stringent emission standards, the technology for reducing NOx and particulate matter (PM) in diesel engine exhaust needs to be improved. A conventional selective catalytic reduction (SCR) system consists of a diesel oxidation catalyst (DOC), diesel particulate filter (DPF), and urea-SCR catalyst. Recently, more stringent regulations have led to the development of SCR systems with a larger volume and increased the cost of such systems. In order to solve these problems, an SCR catalyst-coated DPF (SCR/DPF) is proposed. An SCR/DPF system has lower volume and cost compared to the conventional SCR system. The SCR/DPF catalyst has two functions: combustion of PM and reduction of NOx emissions.
Technical Paper

Fuel Properties and Engine Performance of Dimethyl Ether-Blended Biodiesel Fuels

2007-07-23
2007-01-2016
One way to reduce CO2 in the atmosphere is to use biodiesel fuel (BDF) [1]. BDF has the advantage of low smoke combustion, since its molecules contain oxygen. Meanwhile, BDF has the drawbacks of high viscosity and a high pour point that make it difficult to use at low temperatures. Dimethyl ether (DME) can be made from biomass, as well as from natural gas or coal; therefore, it is regarded as one of the biomass fuels. DME has low viscosity and a low boiling point, and smoke-free combustion can be obtained, since it has no carbon-carbon bond [2]. On the other hand, it has the disadvantage of low lubricity due to its low viscosity. When these fuels are blended together, the weaknesses of the fuels can be overcome. The objective of this research is to show that blending these two fuels is an effective way of bringing biomass-derived fuels into practical use.
Technical Paper

The Microcrystal Structure of Soot Particulates in the Combustion Chamber of Prechamber Type Diesel Engines

1990-09-01
901579
To clarify the microcrystal structure of soot particulate in the combustion chamber, we examined sampling methods which freeze the reaction of sample specimens from the combustion chamber and collected the soot particulates on microgrids. We investigated the microcrystal structure with a high resolution transmission electron microscope. The results were: the particle size distribution and the microcrystal structure of the soot particulates is little different for the cooled freezing method and room temperature sampling. The typical layer plane structure which characterizes graphite carbon is not observed in the exhaust of diesel engines, but some particulates display a somewhat similar layer plane structure. The structure of soot particulate is a turbostratic structure as the electron diffraction patterns show polycrystals. The soot particulates in the combustion chamber is similar to exhaust soot particulates.
Technical Paper

Experimental and Numerical Analysis of High Pressure DME Spray

2010-04-12
2010-01-0880
DME has lower energy content per unit volume than that of light oil (typical petroleum based diesel fuel). Roughly 1.8 times the quantity of DME is required to obtain equivalent content of light oil. DME also exhibits higher compressibility and much lower viscosity than light oil, so high pressure injection is not easy. Currently, DME engines have utilized a larger injection volume by enlarging the nozzle diameter with a relatively low injection pressure up to 60MPa. In order to obtain higher performance in future DME engines, high pressure fuel injection is considered essential, however the high pressure DME spray characteristics have not yet been understood. In this research, DME spray characteristics of high injection pressure up to 140MPa were examined using a constant volume vessel under engine-like temperature/pressure conditions.
Technical Paper

Spectroscopic Analysis of Combustion in the DME Diesel Engine

2004-03-08
2004-01-0089
For better understanding of the combustion characteristics in a direct injection dimethyl ether (DME) engine, the chemiluminescences of a burner flame and in-cylinder flame were analyzed using the spectroscopic method. The emission intensities of chemiluminescences were measured by a photomultiplier after passing through a monochrome-spectrometer. For the burner flame, line spectra were found nearby the wave length of 310 nm, 430 nm and 515 nm, arising from OH, CH and C2 radicals, respectively. For the in-cylinder flame, a strong continuous spectrum was found from 340 nm wave length to 550 nm. Line spectra were also detected nearby 310 nm, 395 nm and 430 nm, arising from OH, HCHO, and C2 radicals, respectively, partially overlapping with the continuous spectrum. Of these line spectra, 310 nm of OH radical did not overlapped with the continuous spectrum.
Technical Paper

Chemiluminescence Analysis from In-Cylinder Combustion of a DME-Fueled DI Diesel Engine

2003-10-27
2003-01-3192
To date, the DME combustion mechanism has been investigated by in-cylinder gas sampling, numerical calculations and observation of combustion radicals. It has been possible to quantify the emission intensities of in-cylinder combustion using a monochromator, and to observe the emitting species as images by using band-pass filters. However, the complete band images were not observed since the broadband (thermal) intensity may be stronger than band spectra intensities. Emission intensities of DME combustion radicals from a pre-mixed burner flame have been measured using a spectroscope and photomultiplier. Results were compared to other fuels, such as n-butane and methane, then, in this study, to better understand the combustion characteristics of DME, emission intensities near CH bands of an actual DI diesel engine fueled with DME were measured, and band spectra emitted from the engine were defined. Near TDC, emission intensities did not vary with wavelength.
Technical Paper

The Effect of Oxygenated Fuel Additive on the Reduction of Diesel Exhaust Particulates

2001-05-07
2001-01-2020
The blending of dimethyl carbonate (DMC), which contains 53% of oxygen, in diesel fuel is very effective to suppress the formation of exhaust particulates, however, the mechanism of the suppression has not been made clear. In this study, the comparison on the performance of gas oil and DMC mixture was achieved. The effect of the oxygen in DMC molecule has to suppress the formation of particulates was monitored by way of using thermal cracking analyzer under various conditions.
Technical Paper

Mechanism of NOx Reduction by Ethanol on a Silver-Base Catalyst

2001-05-07
2001-01-1935
Since there is a trade-off relationship between NOx and particulates in exhaust gas emitted from a diesel engine, simultaneous reduction of the amounts of NOx and particulates in a combustion chamber is difficult. However, the amount of particulates produced in the combustion process could be reduced in a state of almost complete combustion, and the amount of NOx produced during the combustion process could be reduced by the use of a catalyst and reducing agent in the exhaust process. It has been demonstrated that the use of ethanol as a reducing agent on a silver-base catalyst in the presence of oxygen is an effective means for reducing NOx, although the mechanism of the reduction has not been elucidated. Therefore, in the present study, an NOx-reduction apparatus was conducted, and model experiments on NOx reduction were carried out in an atmosphere simulating exhaust gas emitted from a diesel engine and at the same catalyst temperature as that in a combustion chamber.
Technical Paper

Atomization Characteristics for Various Ambient Pressure of Dimethyl Ether (DME)

2002-05-06
2002-01-1711
Recently, dimethyl ether (DME) has been attracting much attention as a clean alternative fuel, since the thermal efficiency of DME powered diesel engine is comparable to diesel fuel operation and soot free combustion can be achieved. In this experiment, the effect of ambient pressure on DME spray was investigated with observation of droplet size such as Sauter mean diameter (SMD) by the shadowgraph and image processing method. The higher ambient pressure obstructs the growth of DME spray, therefore faster breakup was occurred, and liquid column was thicker with increasing the ambient pressure. Then engine performances and exhaust emissions characteristics of DME diesel engine were investigated with various compression ratios. The minimum compression ratio for the easy start and stable operation was obtained at compression ratio of about 12.
Technical Paper

Investigation of the Combustion Process of a DI CI Engine Fueled with Dimethyl Ether

2001-09-24
2001-01-3504
Dimethyl Ether (DME) is one of the major candidates for the next generation fuel for compression ignition (CI) engines. It has good self-ignitability and would not produce particulate, even at rich conditions. DME has proved to be able to apply to ordinary diesel engines with minimal modifications, but its combustion characteristics are not completely understood. In this study, the behavior of a DME spray and combustion process of a direct injection CI engine fueled with DME was investigated by combustion observation and in-cylinder gas sampling. To distinguish evaporated and non-evaporated zones of a spray, direct and schlieren imaging were carried out. The sampled gas from a DME spray was analyzed by gas chromatography, and the major intermediate product histories during ignition period were analyzed.
Technical Paper

Computational and Experimental Study on the Influence of Formaldehyde on HCCI Combustion Fueled with Dimethyl Ether

2003-05-19
2003-01-1826
Computational analysis on the mechanism and control method for DME fueled HCCI type combustion was carried out on the basis of the chemical kinetics. The calculation results were verified experimentally using a single cylinder test engine. Analysis of the results showed that DME oxidation is governed by production/consumption behavior of OH, because DME oxidation is initiated by dehydrogenation with OH radicals. It was also shown that the overall oxidation reaction could be controlled by adding substances which react competitively with OH in the dehydrogenation reactions of DME. Of the substances we tested, formaldehyde was most effective. It was confirmed by engine testing that by adding a small amount of formaldehyde to the DME/air mixture, the heat evolved in the low temperature reactions was reduced and the reaction appearance timing was retarded.
Technical Paper

Spectroscopic Analysis of Combustion Flame Fueled with Dimethyl Ether (DME)

2003-05-19
2003-01-1797
To better understand the combustion characteristics of DME, emission intensities of DME combustion radicals from a pre-mixed burner flame were measured by a spectroscope and photomultiplier, Results were compared to other fuels, such as methane and butane. Large peaks in the band spectra from pre-mixed and diffusion DME flames were found near 310 nm, 430 nm, and 515 nm, arising from OH, CH and C2, respectively. The DME emission intensities decreased with increasing the equivalence ratio in this study. Notably, the relative decrease in the C2 band spectra peak was greater than that of the OH band. Comparing the pre-mixed DME and butane flames, the butane band spectra peaks were similar in shape, but much stronger than those for DME. However, it was remarkable that CH and C2 band spectra peaks decreased only slightly with increase in equivalence ratio compared to the DME case.
Technical Paper

Reduction of Smoke and NOx by Strong Turbulence Generated During the Combustion Process in D.I. Diesel Engines

1992-02-01
920467
This paper presents results of experiments to reduce smoke emitted from direct Injection diesel engines by strong turbulence generated during the combustion process. The turbulence was created by jets of burned gas from an auxiliary chamber installed in the cylinder head. Strong turbulence, which was induced late in the combustion period, enhanced the mixing of air with unburned fuel and soot, resulting in a remarkable reduction of smoke and particulate; NOx did not show any increase with this system, and thermal efficiency was improved at high loads. The paper also shows that the combination of EGR and water injection with this system effectively reduces the both smoke and NOx.
Technical Paper

Catalytic Reduction of NOx in Actual Diesel Engine Exhaust

1992-02-01
920091
Copper ion-exchanged ZSM-5 zeolite catalyst, which reduces nitrogen oxides (NOx) in the presence of oxygen and hydrocarbons, was applied to actual diesel engine exhaust. Copper ion-exchanged ZSM-5 zeolite effectively reduced NOx by 25% in normal engine operation, and by 80% when hydrocarbons in the exhaust were increased. Water in the exhaust gas decreased the NOx reduction efficiency, but oxygen and sulfur appeared to have only a small effect. Maximum NOx reduction was observed at 400°C irrespective of hydrocarbon species, and did not decrease with space velocity up to values of 20,000 1/h. THE PURPOSE of this paper is to evaluate the possibilities and problems in catalytic reduction of NOx in actual diesel engine exhaust. Here, a copper ion-exchanged ZSM-5 zeolite (Cu-Z) catalyst was applied to diesel engine exhaust to examine the dependency of the NOx reduction efficiency on temperature and space velocity. The effects of oxygen, water and hydrocarbons were also examined.
Technical Paper

Formation Process of SOF in the Combustion Chamber of IDI Diesel Engines

1993-10-01
932799
Exhaust Particulate emitted from diesel engines is a serious problem form the point of view of the environment and energy saving. Exhaust particulate is consist of dry soot and SOF (soluble organic fraction). To clarify the formation process of SOF in the combustion chamber of diesel engines, first lower temperature column condensed method was investigated. The gas from combustion chamber was collected to the sampling column using this method, and the cracked as well as the condensation polymerized components were analyzed with gas chromatography. The sampling condition of the low temperature column condensation method are length of condensation column 600mm, cooling temperature 198K, and dilution ratio 5. The diesel fuel injected into the combustion chamber, first cracks into lower boiling point hydrocarbons, this is followed by dehydrogenation and formation of benzene ring compounds through condensation polymerization. This is followed by the formation of PAH.
Technical Paper

An Investigation on the Simultaneous Reduction of Particulate and NOx by Controlling Both the Turbulence and the Mixture Formation in DI Diesel Engines

1993-10-01
932797
This paper presents experimental results of the reduction of both particulate and NOx emitted from direct injection diesel engines by a two stage combustion process. The primary combustion is made very rich to reduce NOx and then the particulate is oxidized by strong turbulence generated during the secondary combustion. The rich mixture is formed by low pressure fuel injection and a small cavity combustion chamber configuration. The strong turbulence is generated by a jet of burned gas from an auxiliary chamber installed at the cylinder head. The results showed that NOx was reduced significantly while maintaining fuel consumption and particulate emissions. An investigation was also carried out on the particulate reduction process in the combustion chamber with the turbulence by gas sampling and in-cylinder observation with an optical fiber scope and a high speed camera.
Technical Paper

A Study of a Compression Ignition Methanol Engine with Converted Dimethyl Ether as an Ignition Improver

1992-10-01
922212
Dimethyl ether (DME) can be converted easily from methanol in a catalytic reactor, and it has very good compression ignition characteristics. This paper presents experimental results on a compression ignition methanol engine with DME as an ignition improver. The results show that engine operation is sufficiently smooth with high efficiency without spark or glow plugs. In the experiments, two methods for DME introduction were investigated: an aspiration and a torch ignition method. The aspiration method introduces DME into the intake manifold, and is structurally simple but suffers from poor emission characteristics at partial loads, and a large amount of DME is required for ignition. With the torch ignition method, DME is introduced into a torch ignition chamber during the intake stroke, and significant reductions in both the necessary DME quantity and emissions were obtained. Engine operation was also attempted with DME-dissolved methanol fuel without ignition aids.
Technical Paper

Improvement of Performance and Emissions of a Compression Ignition Methanol Engine with Dimethyl Ether

1994-10-01
941908
Dimethyl ether (DME) has very good compression ignition characteristics, and can be converted from methanol using a γ - alumina catalyst. A previous report investigated a compression ignition methanol engine with DME as an ignition improver. The results showed that the engine operation was sufficiently smooth without either spark or glow plugs. Two methods were studied, one was an aspiration method, and the other was a torch ignition chamber method (TIC method). The aspiration method allows a simple engine structure, but suffers from poor engine emissions and requires large amounts of DME. With the TIC method where the DME was introduced into a torch ignition chamber (TIC) during the intake stroke, the diffusion of the DME into the main combustion chamber was limited, and significant reductions in both the necessary quantity of DME and emissions were obtained [1][2].
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