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To determine the vehicle chassis requirements, wheel force transducer (WFT) have been the best option when it is being used in targeting customer correlation or determining the effective use of the proving ground. However, using wheel force transducer in customer correlation fleet test is often unfeasible due to the huge cost and low practicability. As a result, engineers have to choose other transducer measures. This paper describes an effective approach of wheel force prediction by using the frequency response function (FRF) model of vehicle dynamic system. A vehicle system linear modelling technique is used. For the system identification of FRF, the acceleration and wheel force time history data, as system input and output, are collected from an instrumented passenger car as it traverses in different real-world proving ground surfaces. The obtained FRF represents the complex suspension mechanical model. Once the FRF is calculated, the predicted force signal can be implemented.

The two-wheeler is a vehicle that runs on two wheels, which is classified as motorcycle, electric-bicycle, and bicycle in this research. China has the largest number of two-wheelers and relevant accidents in the world. The two-wheeler riders have a high level of vulnerability, creating a significant necessity to better understand the characteristics according to the road-user group. The objective of this paper is to study the characteristics and analyze the causes of two-wheeler accidents in China using the CIDAS (China In-Depth Accident Study) Database. 2012 cases of two-wheeler accidents with riders injured or dead were collected from the CIDAS Database from 5 cities (Changchun, Beijing, Weihai, Ningbo and Foshan) in China over a period of 5 years (2011.07-2016.06).

In the assembling process of proton exchange membrane fuel cell (PEMFC) stack, the clamping load is known to have direct effect on the contact pressure of interfaces. Compression on the membrane electrode assembly (MEA) results in change in gas diffusion layer (GDL), porosity and electrical resistance, thus affecting the performance, durability and reliability of the PEMFC stack. In this paper, the relation between clamping load and performance of PEMFC stack was obtained by experimental study, and the influence of clamping load on the contact pressure of MEAs was analyzed by finite element analysis. The performance test rig was established and the approach of polarization curve testing was introduced. Both the effect of magnitude and distribution of the bolt torques on the performance were taken into account. The finite element model was adopted to figure out the magnitude and uniformity of contact pressure of MEAs, which provides a new angle to understand the experimental results.

Pure electric vehicles are recognized as one of the most important new energy vehicle types to meet the increasingly stringent standards in energy saving and environment protection. To meet the control demands, China Automotive Technology & Research Center(CATARC) plan to develop an advanced Vehicle Control Platform(VCP) for pure electric vehicles. The developed VCP is well structured on both hardware and software and can be adapted to different pure electric vehicles easily. This paper describes the design of the hardware, the software architecture, the base software and the control strategy applied in the VCP in detail. A matching method is proposed to configure the VCP to a real VCU for the specific application by modifying the hardware channel definition and the control parameters. The paper shows successful application of the VCP on several types of pure electric vehicles.

Centrifugal compressors used in polymer electrolyte membrane fuel cell systems are different from turbochargers in internal combustion engines, because they are required to work at high speed, low mass flow rate, narrow range which nears surge boundaries. In order to meet these requirements, a centrifugal compressor’s volute is designed, analyzed and optimized on its cross-section area, shape of volute tongue and tapered angle of exit. The numerical results show that surge boundary of the compressor is influenced by spiral area significantly and that volute tongue has a major impact on aerodynamic performances at high mass flow rates.

Based on the durability cycle test of fuel cell stack and the characteristics of cyclic working conditions, this paper defines the characteristic current point and studies the attenuation rule of the fuel cell stack voltage over time under the characteristic current point. The results show that the voltage of the fuel cell stack appears to be linear downward under the characteristic current point. and the voltage attenuation rate of the fuel cell stack increases quadratically with the increase of the current density in addition to the open-circuit voltage point. Then the coefficient of variation is introduced in statistics as the index to characterize the voltage consistency attenuation of the fuel cell stack, and its variation rule is explored. The results show that the voltage consistency of vehicle fuel cell stack decreases seriously with the increase of running time under the condition of durable cycling.

In China, nearly 25% of traffic fatalities are pedestrians. To avoid those fatalities in the future, rapid development of countermeasures within both passive and active safety is under way, one of which is autonomous braking to avoid pedestrian crashes. The objective of this work was to describe typical accident scenarios for pedestrian accidents in China. In-depth accident analysis was conducted to support development of test procedures for assessing Autonomous Emergency Braking (AEB) systems. Beyond that, this study also aims for estimating the mitigation of potential crash severity by AEB systems. The China In-depth Accident Study (CIDAS) database was searched from 2011 to 2014 for pedestrian accidents. A total of 358 pedestrian accidents were collected from the on-site in-depth investigation in the first phase of CIDAS project (2011-2014).

This paper proposes a new type of permanent magnet motor stator system equivalent model considering insulation materials and modal analysis is performed. First, the analytic method is used to estimate the modal natural frequency of the stator core and the stator winding system respectively, and the influence of the winding on the system modal is analyzed. Then, a new type of winding equivalent model was established using the finite element method (FEM), two traditional models were established at the same time. Compared with the traditional model, the new winding equivalent model considers the influence of insulating materials, so the calculation results are more accurate. At the same time, due to the innovative modeling of the new winding equivalent model, the Young’s modulus of the winding equivalent material is increased, which effectively reduces the appearance of useless local modes and improves the calculation efficiency.

With the increasing frequency of fire incidents of electric vehicles, the safety of power batteries has attracted more and more attention. At present, the research on the safety of power batteries is mainly focused on fresh batteries. As the state of health of batteries deepens, how the safety of the battery evolves is not clear enough so far. This paper analyzes the external short-circuit safety of a NCM/C rectangular battery under different state of charges. The results show that when the cycle number is less than 800, the maximum temperature of the battery during short-circuit is below 130 °C. The main failure mode of the battery is bulging in volume or opening of the explosion-proof valve and there is no obvious regularity between the failure mode with the cycle life. However, when the cycle number reaches 1000, the battery goes into thermal runaway during the safety test.

The rapid advancement of new energy vehicle technology has led to the widespread placement of battery packs at the bottom of vehicles. However, there is a lack of corresponding regulations and standards to guide aspects related to vehicle bottom safety. This lack of guidance obscures the relative importance of various parameters impacting the structural safety of battery packs under dynamic impact conditions. Consequently, research on battery pack bottom collisions holds practical significance and offers valuable reference material. This study proposed a method based on the first collision point to examine the impact of bottom collisions on the mechanical safety performance of battery pack bottoms. A finite element model of the battery pack was established to investigate the effects of different impact types.