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In a harmonized ESA/NIVR project the performance of membrane gas absorption for the simultaneous removal of carbon dioxide and moisture has been determined experimentally at carbon dioxide and humidity concentration levels representative for spacecraft conditions. Performance data at several experimental conditions have been collected. Removal of moisture can be controlled by the temperature of the absorption liquid. Removal of carbon dioxide is slightly affected by the temperature of the absorption liquid. Based on these measurements a conceptual design for a carbon dioxide and humidity control system for the Crew Transport Vehicle (CTV) is made. For the regeneration step in this design a number of assumptions have been made. The multifunctionality of membrane gas absorption makes it possible to combine a number of functions in one compact system.

Columbus has been delivered to Kennedy Space Center (KSC) in summer 2006 for final integration, test and mission preparation. In the frame of these “last” phase activities also the Active Thermal Control System (ATCS) had to be finalized and prepared for the launch resp. mission. Due to unexpected late failures resp. malfunctions detected on component/unit level of the ATCS, refurbishment, integration / exchange of the relevant components and re-testing of their system level functions had to be done. Moreover, the still outstanding system level fluid leakage test of the ATCS had to be revised and completed. In addition to the required late refurbishment, integration and test activities, in certain cases also operational workarounds had to be evaluated. They should help to cope with similar contingency situations during operation of the ATCS on-orbit.

Methane-filled heat pipes have been developed and qualified for the SCIAMACHY thermal bus assembly. The heat pipes provide an efficient heat transfer in the temperature range 100-160 K. Extensive qualification testing has been performed. The thermal bus assembly is part of the Thermal Bus Unit (TBU) of the SCIAMACHY Radiant Cooler.

The Automated Transfer Vehicle (ATV) is a European Space Agency autonomous, expendable logistic transportation system for Low Earth Orbit. The ATV will be launched by Ariane 5 and its mission is to contribute to the logistic servicing of the International Space Station: via the delivery of a cargo (crew items, scientific experiments, spare parts..) as well as of fluids such as propellant, water and compressed air via the provision of an extra service consisting of retrieving the station wastes when departing (replacing the upcoming cargo) and getting rid of them through the final destructive atmospheric re-entry of the ATV itself via the contribution to the orbit control of ISS by providing a reboost and attitude control capability to the ISS. The ATV consists of a Spacecraft and an Integrated Cargo Carrier. The Spacecraft includes all subsystems necessary for the automated flight to the ISS and for the reboost, including the propellant tanks and the thrusters.

Final preparation and configuration of the Columbus module at the Kennedy Space Center (KSC) required the performance of system level tests with the Active Thermal Control System (ATCS). These tests represented the very last system level activities having been concluded on the Columbus module before handover to NASA for space shuttle integration. Those very last tests, performed with the ATCS comprised the final ATCS Leakage Test, the final calibration and adjustment of the Water Flow Selection Valves (WFSV) and Water On/Off Valves (WOOV) as well as a sophisticated ATCS Residual Air Removal test. The above listed tests have been successfully performed and test data evaluated for verification closeout as well as input delivery for operational Flight Rules and Procedures. Some of the above mentioned tests have been performed the first time hence, a succeeding lessons learned collection followed in order to improve the perspectives of future tests.

After several years of development the first European Automated Transfer Vehicle (ATV) developed by ESA called Jules Verne completed successfully its seven-month ISS logistics mission. Launched the 9 March 2008 on an Ariane 5 launcher, the ATV performed the 3 April 2008 its rendezvous and docking to the International Space Station to which it remained attached for five months. This paper presents in a first part the ATV thermal control architecture based on a innovative active thermal control design built around 40 Variable Conductance Heat Pipes (VCHP) controlling the heat rejection and in a second part the in-flight thermal control behavior of the ATV Jules Verne observed during the seven months mission in both free flight and attached to ISS phases.

Jules Verne (JV) is the name of the first Automated Transfer Vehicle (ATV) developed by ASTRIUM Space Transportation on behalf of European Space Agency (ESA). JV was launched the 9 March 2008 by ARIANE 5 and performed the 3 April 2008 its automatic rendezvous and docking to the International Space Station (ISS) to which it remained attached up to the 5 September 2008. In the meantime, JV has provided the ISS with dry and fluid cargo and performed one refueling, four ISS re-boosts and one Debris Avoidance Maneuver. JV completed its successful mission by offloading waste and was destroyed during its re-entry the 29 September 2008. Generally, development and verification of Power management rely on classical thermal and electrical engineering.

Jules Verne – the first ATV model developed by ASTRIUM on behalf of ESA – has been controlled by CNES Toulouse Control Centre from March to September 2008. The Engineering Support Team (EST) was in charge to provide System expertise and to propose relevant recommendations in case of off nominal situations. This paper deals with the operations carried out by the EST Thermal position during the JV flight, such as: Identification of thermal anomalies triggered by onboard software or by ground monitoring; Analysis of actual situation from available flight data; Correction implemented thanks to a complete set of commands and procedures; Check on the on-board configuration after correction uploading.

The Automated Transfer Vehicle will provide ISS with reboost, attitude control functions, with water, gas and propellant and with dry cargo. It is a 20 tons expendable vehicle launched by Ariane. It performs a rendezvous and docking with the Russian Segment. It remains attached up to 6 months before a destructive reentry. During PDR campaign, it was decided to change the ATV Thermal Control System from semi-passive (see reference 1) to active system to comply with electrical power budget and get the ATV power autonomy. This system is based on 40 Variable Conductance Heat Pipes controlling the heat rejection of the avionics items toward space. This paper presents the new thermal control system of the ATV and its verification and qualification logic.

The MELISSA (Microbial Ecological LIfe Support System Alternative) project has been set up to be a model for the studies on ecological life support systems for long term space missions. The compartmentalisation of the loop, the choice of the micro-organisms and the axenic conditions have been selected in order to simplify the behaviour of this artificial ecosystem and allow a deterministic and engineering approach. In this framework the MELISSA project has now been running since beginning 1989. In this paper we present the general approach of the study, the scientific results obtained on each independent compartment (mass balance, growth kinetics, limitations, compound conversions,..), the tests of toxicity already performed between some compartments and their effect on the growth kinetics. The technical results on instrumentation and control aspects, and the current status of the ESA/ESTEC hardware are also reviewed.

During Extravehicular Activities (EVA) an astronaut has to be protected against various external factors ranging from mechanical hazards to solar radiation and micrometeoroids. An important element in this external protection is the outermost fabric layer. It has to ensure the mechanical protection of the pressure retention bladder and at the same time - by its thermooptical properties - plays an important role in the thermal control of the space suit. New weaving and knitting technologies enable the fabrication of so-called 3-D fabrics with interconnected layers and local variation of properties in one manufacturing step. By this a tailored design of protection properties is possible. A study has been performed to define concepts adapted for use on a European Space Suit. Different fabric samples were manufactured and tested, amongst others, for strength, flexibility, puncture and wear resistance, UV stability, flammability, out/offgassing and micrometeoroid protection effctiveness.

EADS SPACE Transportation has developed and qualified under ESA contract the Refrigerator/Freezer Rack (RFR) for use by NASA on-board the ISS. This paper will present a general overview of the RFR system design, the qualification test results and an outlook to potential future usage of the RFR.

Verification of the Integrated Overall Thermal Mathematical Model (IOTMM) is one of the last tasks in the thermal and environmental control area of the Columbus module. For this purpose a specific test covering as well thermal-hydraulic performance tests as Environmental Control and Life Support (ECLS) cabin temperature control functions has been defined and performed on the european Columbus Protoflight Model (PFM) in Bremen in 2003. This Environmental Control System test was successful for all Active Thermal Control System (ATCS) related thermal-hydraulic functions and could provide sufficient data for a proper IOTMM correlation. However, it failed to verify the ECLS related functions as cabin temperature control and ventilation. Data, which have been generated during this first test, could not be used for a successful IOTMM correlation related to ECLS subsystem performance and modelling.

The Automated Transfer Vehicle (ATV) is a European Space Agency (ESA) servicing and logistics transportation system for the periodic re-supply of the International Space Station (ISS). The ATV will be launched by Ariane 5 and will provide the following services to the ISS: refuelling of the ISS (transfer of fuel from ATV to the station), reboost of the ISS (increasing the station’s orbit altitude, using the ATV’s propulsion system), delivery of cargo such as compressed air, water and pressurised payloads to the station, destruction of waste from the station. The ATV is composed of the so-called Spacecraft (SC) and an Integrated Cargo Carrier (ICC). The Spacecraft includes the propulsion, reboost and attitude control systems, the avionics and the solar generator system.

The Minus Eighty (Degrees Celsius) Laboratory Freezer for the International Space Station (MELFI) is one of the freezers developed by ESA on behalf of NASA. Peculiar requirements for that facility are the long-term storage at low temperature, the rapid freezing of specimen to the required temperature, the large cold volume (300 l) and the low power consumption. To verify those requirements before the manufacturing of the flight hardware, a dedicated test campaign was performed on a ground model. This paper will start with a system overview, showing the main features of MELFI. The test set-up as well as their results will be presented and discussed, with particular emphasis on the methods used to predict the on-orbit (0-gravity) behaviour, by avoiding the sample internal convection and dewar internal convection during the test execution.

Two ESA facilities will be available for plant research and other biological experiments on the International Space Station: the European Modular Cultivation System (EMCS) in the US “Destiny” Module and BIOLAB in the European “Columbus” Laboratory. Both facilities use standard experiment containers, mounted on centrifuges and connected to life support systems, allowing telescience-controlled acceleration studies (0.001×g up to 2.0×g) and continuation of microgravity research on protoplasts, callus cultures, algae, fungi and seedlings, as earlier flown on Biorack, and new experiments with larger specimens of fungi, mosses and vascular plants.