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Technical Paper

Analysis of Cycle-to-Cycle Variation in In-Cylinder Flow and Combustion by Using Simultaneous PIV Measurements on Two Sections

2023-04-11
2023-01-0215
To realize stable combustion in lean or diluted conditions, reducing cycle-to-cycle variations of flow and fuel distribution is important. In this study, the effect of initial flow field was examined by simultaneous Time-Resolved PIV and visualization on two cross-sections in a fully optical-access engine under motoring and firing conditions with homogeneous pre-mixture. As a result, Omega index was defined and plotted on the correlation map between turbulence kinetic energy and CA10 (duration from ignition timing to 10% to the total accumulated heat). The omega index describes the strength of a horizontal flow field that resembles the shape of the Greek letter Omega. The plots with high Omega index were found frequently in the CA10 retarded cycles. On the other hand, the plots with low Omega index have simple tumble flows and the correlation was clearly found.
Technical Paper

Numerical and Experimental Analysis of Abnormal Combustion in a SI Gasoline Engine with a Re-Entrant Piston Bowl and Swirl Flow

2022-01-09
2022-32-0038
Some SI (spark-ignition) engines fueled with gasoline for industrial machineries are designed based on the conventional diesel engine in consideration of the compatibility with installation. Such diesel engine-based SI engines secure a combustion chamber by a piston bowl instead of a pent-roof combustion chamber widely applied for SI engines for automobiles. In the development of SI engines, because knocking deteriorates the power output and the thermal efficiency, it is essential to clarify causes of knocking and predict knocking events. However, there has been little research on knocking in diesel engine-based SI engines. The purpose of this study is to elucidate knocking phenomena in a gasoline engine with a re-entrant piston bowl and swirl flow numerically and experimentally. In-cylinder visualization and pressure analysis of knock onset cycles have been experimentally performed. Locations of autoignition have been predicted by 3D-CFD analysis with detailed chemical reactions.
Technical Paper

Fuel Stratification Using Twin-Tumble Intake Flows to Extend Lean Limit in Super-Lean Gasoline Combustion

2018-09-10
2018-01-1664
To drastically improve thermal efficiency of a gasoline spark-ignited engine, super-lean burn is a promising solution. Although, studies of lean burn have been made by so many researchers, the realization is blocked by a cycle-to-cycle combustion variation. In this study, based on the causes of cycle-to-cycle variation clarified by the authors’ previous study, a unique method to reduce the cycle-to-cycle variation is proposed and evaluated. That is, a bulk quench at early expansion stroke could be reduced by making slight fuel stratification inside the cylinder using the twin-tumble of intake flows. As a result, the lean limit was extended with keeping low NOx and moderate THC emissions, leading to higher thermal efficiency.
Technical Paper

Measurements on Injection Rate by LDA Flow Rate Meter

2015-09-01
2015-01-2005
The flow rate meter based on the Laser Doppler Anemometer (LDA) has been developed to evaluate the fuel injection rate. The flow rate meter is called as LDA flow rate meter. The instantaneous flow rate has been measured at the upstream of an injector. The measured results of instantaneous flow rate are influenced by reflection pressure waves from the end of pipe. The effects of the pressure waves appear as undesirable oscillations in the results of the instantaneous flow rate. A reducing method of the oscillations is proposed as data correction. Corrected data of LDA flow rate meter have similar profiles to the results by the BOSCH-Type injection indicator. The results indicate the instantaneous injection rate can be evaluated by using the LDA flow rate meter.
Technical Paper

Observation and Analysis of Behavior of Spray Impingement on a Liquid Film

2015-09-01
2015-01-2006
The fuel adhesion to the surfaces of the intake port, cylinder wall and piston head is one of the common phenomena in turbocharged gasoline injection engine. It causes super-knock, unburned HC and oil dilution. In this study, the fuel thickness and amount of adhering fuel to the oil film on the flat plate are measured by laser induced fluorescence (LIF) method and high-speed camera. As a result, they can be evaluated quantitatively. An influence of the oil film on evaporation of the fuel is also clarified.
Technical Paper

Impingement Behavior of Fuel Droplets on Oil Film

2015-04-14
2015-01-0913
In a direct injection gasoline engine, the impingement of injected fuel on the oil film, i.e. cylinder liner gives rise to various problems such as abnormal combustion, oil dilution and particulate matter emission. Therefore, in order to solve these problems, it is necessary to have a clear understanding of the impingement behavior of the fuel spray onto the oil film. However, there is little information on the impingement behavior of the fuel droplet onto the oil film, whereas many investigations on the impingement behavior of the fuel droplet onto the fuel film are reported. In this study, fundamental investigations were performed for the purpose of clarifying the impingement behavior of the fuel spray onto the oil film. A single fuel droplet mixed with fluorescence dye was dripped on the oil film. To separately measure the fuel and the oil after impingement, simultaneous Mie scattering and laser-induced fluorescence (LIF) methods were performed.
Technical Paper

Measurement of Fuel Liquid Film under the Different Injection Pressure

2013-10-15
2013-32-9167
The purpose of this study was to measure the distribution and volume of liquid film adhering to the walls after the injection of fuel by an injector of a port-injection engine using the laser induced fluorescence (LIF) method while changing the fuel pressure and the angle of injection, and to consider how adhesion can be reduced in order to decrease the exhaust emission of gasoline engine. Using a high-speed camera, we filmed the adhesion and evaporation of liquid film in time series. Perylene, used here as a fluorescence dye, was blended with a fuel comprising toluene and n-heptane, and the mixture was injected onto a solid surface using a port-injection injector. UVLED with a maximum output wavelength of 375 nm was used as the exciting light. To more accurately measure the volume of fuel adhesion, it was necessary to correct the unevenness of the light source.
Technical Paper

Analysis of In-cylinder Flow and Fuel Vapor Concentration Distribution in Gasoline Direct Injection Engine

2011-08-30
2011-01-2052
This paper details the air-fuel mixing process in a gasoline direct injection (DI) engine. Laser measurement techniques such as particle image velocimetry (PIV) and laser induced fluorescence (LIF) were employed on the optical engine with a transparent cylinder to analyze the in-cylinder flow and fuel vapor concentration. In addition, firing tests were conducted using an actual engine. Test results showed that the multi-stage injection is effective for air-fuel mixing and improvement of combustion stability.
Technical Paper

3D-PIV Measurement and Visualization of Streamlines Around a Standard SAE Vehicle Model

2011-04-12
2011-01-0161
In CFD (Computational Fluid Dynamics) verification of vehicle aerodynamics, detailed velocity measurements are required. The conventional 2D-PIV (Two Dimensional Particle Image Velocimetry) needs at least twice the number of operations to measure the three components of velocity ( u,v,w ), thus it is difficult to set up precise measurement positions. Furthermore, there are some areas where measurements are rendered impossible due to the relative position of the object and the optical system. That is why the acquisition of detailed velocity data around a vehicle has not yet been attained. In this study, a detailed velocity measurement was conducted using a 3D-PIV measurement system. The measurement target was a quarter scale SAE standard vehicle model. The wind tunnel system which was also designed for a quarter scale car model was utilized. It consisted of a moving belt and a boundary suction system.
Technical Paper

Flow visualization in exhaust manifold for automobile engine

2009-12-13
2009-28-0005
The aim of the experiment is to observe the exhaust gas flow starting from the exhaust manifold to the catalytic converter at the 4 stroke engine of the passenger car to enhance the system's improvement. The manifold connects each exhaust pipe from the engine cylinders to the catalytic converter. The velocity pattern inside the exhaust manifold is measured using particle image velocimetry (PIV) meanwhile the time series velocity data is measured by Laser Doppler Anemometer (LDA). In the experiment, flow conditions with four pipes working simultaneously or single pipe working independently are tested. The initial velocity condition shown in the next is set at the upstream where the flow is inside the circular pipe. The initial velocity is 28m/s for the all pipes acting and 14m/s for each pipes acting. There are also 3 conditions of measurement: with catalytic converter, without catalytic converter and with hollow catalytic converter.
Technical Paper

Analysis of Lubricant Oil Film Behavior on the Piston Surface According with Piston Shapes by Means of LIF and PIV

2009-12-13
2009-28-0003
The lubrication mechanism is discussed by measuring the oil film behavior. The oil film behavior is evaluated by the oil film thickness and oil film velocity map. The combination method of laser induced fluorescence method (LIF) and particle image velocimetry (PIV) is applied to measure the oil film behavior. The oil film thickness is measured by LIF and its velocity distributions are measured by PIV. The combination method can provide both of the film thickness and velocities simultaneously. The first trial is performed in the model engine for checking the dynamics measurement of the oil film thickness by the LIF. The results show a difference of the oil film thickness distribution with crank angle. The combination method is tested in the engine with 4-cycle and 2-cylinder optical access engine with motoring condition. One cylinder of the engine is sapphire cylinder for observing oil film behavior on the piston skirt. Two clearances of the piston skirt of 30 µm and 100 µm is tested.
Technical Paper

Database Constructions by LDA and PIV to Verify the Numerical Simulation of Gas Flows in the Cylinder of a Motored Engine

2009-12-13
2009-28-0010
Air velocities in the cylinder of motored engine were measured by laser Doppler anemometer (LDA) and particle image velocimetry (PIV) to make the standard database that will be used for verification of the numerical simulation. A 4-stroke, 4-valve test engine with transparent cylinder was operated with engine speed of 600rpm. The velocities on that condition were measured individually in vertical- and swirl-direction. The distributions of mean- and RMS- velocities are obtained from the measured data. Flow velocity through the intake valve was also measured at the top of the cylinder. As the results, the flow structure by each crank angle can be clarified. The present data can be commonly used for some numerical research group of RC238 in JSME for verification of numerical simulation results. The effect of the tumble generation valve (TGV) is evaluated by velocity distributions.
Technical Paper

Analysis on In-Cylinder Flow by Means of LDA, PIV and Numerical Simulation under Steady State Flow Condition

2008-04-14
2008-01-1063
This paper describes the evaluation of flow characteristics inside a model engine cylinder using particle image velocimetry (PIV), laser Doppler anemometry (LDA), and numerical simulation by Partial Cells in Cartesian coordinate (PCC) method. The main goal of the study is to clarify the differences in the velocity characteristics obtained by these methods. The model engine head has a four-valve system. Single- and dual- valve opening conditions of the model engine head were tested by a steady flow test rig. The flow structures were completely different for these valve opening conditions. The mean velocities and their distributions obtained by the three methods show satisfactory agreement. However, there were differences in the turbulence intensities under several conditions and measuring positions. Taylor's hypothesis in the integral length scale of turbulence was also compared with single LDA and PIV measurements.
Technical Paper

PIV/LIF measurements of oil film behavior on the piston in I. C. engine

2007-09-16
2007-24-0001
The combination method for measuring the oil film thickness and velocity is proposed. The oil film thickness is measured by laser induced fluorescence (LIF) method and its velocity is measured by particle image velocimetry (PIV). A model engine is employed in order to check the LIF measurement for oil film thickness, and an optical access engine based on production engine is utilized for both measurements of oil film thickness and velocity. In the combination method, LIF images are used in the PIV measurement instead of particle images. From the results, the oil film thickness and velocity can be measured simultaneously by the combination method utilizing only LIF dye. The oil film thickness and velocity are presented along with crank angle of the engine under the motoring operation. The oil film velocity is also measured under the firing operation.
Technical Paper

LDA Measurement of an Intermittent High-Speed Flow inside a Micro Wave Rotor Cell

2007-01-23
2007-01-0010
Velocity measurement of an intermittent high-speed flow inside a micro wave rotor cell was carried out using a laser Doppler anemometry (LDA). The cell is 3 × 3 mm rectangular tube, whose length is 42 mm. The pressure ratio and rotor speed of the wave rotor were set at 2.5 and 5,000 rpm, respectively. Ethanol droplets were seeded into the flow as scattering particles. By use of laser beam expanders, the probe volume of the LDA optics was minimized, and sub-millimeter special resolution is realized while a wide velocity range (-100 to 300 m/s) is kept. It is shown that the velocity histories at local positions inside the wave rotor cell can be obtained with the LDA optics. The rapid velocity increase and decrease, due to the primary and secondary shock waves, are observed, and the propagation speed of the shock waves was estimated. It is shown that the velocity profile inside the cell is flat and that the boundary layer thickness inside the cell is smaller than 0.5 mm.
Technical Paper

Characteristics of CNG Direct Injection with Auto-Ignition

2005-10-23
2005-26-358
Characteristics of compressed natural gas (CNG) direct injection auto-ignition were investigated experimentally. A rapid compression machine (RCM) with the compression ratio of 10 was used. The diameter and thickness of the combustion chamber are 80 mm and 20 mm, respectively. After the compression start, fuel was directly injected with a single hole injector at the injection pressure of 7.0 MPa, and auto-ignition takes place. The fuel injection timing was varied from 50 ms to 60 ms from the compression start. Two kinds of natural gasses were tested; 12A (CH4: 99.1 %) and 13A (CH4: 86.3 %, C2H6: 5.2 %, C3H8: 1.9 % and others). A glow plug was installed in the cylinder in order to assist the ignition, which was set at 30 mm downstream from the fuel injector nozzle exit. Two kinds of auto-ignition processes were observed. For CNG 12A, auto-ignition always takes place after the end of the fuel injection. The ignition delay is relatively long (40 to 80 ms) and the fluctuation is large.
Technical Paper

Effects of Ambient Temperature and Pressure on Direct Injection Fuel Spray for S.I. Engine

2005-09-11
2005-24-091
High-pressure fuel spray proposed for direct injection gasoline engine was evaluated by means of a phase Doppler anemometer (PDA) and flow visualization. The intermittent fuel spray from a swirl type injector was injected in a constant volume chamber under various conditions of backpressure and ambient temperature. The backpressures were set to 0, 0.5 and 1 MPa in gauge pressure. The ambient temperatures were set to 293, 373, 423 and 473K. Normal-heptane was used as a fuel with injection pressure of 10MPa and injection frequency of 10Hz. Spray characteristics of the temporal and spatial distributions of the mean velocity and the mean diameter were measured by the PDA. Visualizations of spray were also made by a particle image velocimetry (PIV). The experimental results show the effects of backpressure and ambient temperature on the spray shape and characteristics of droplet size and velocity distributions.
Technical Paper

A Study on New Combustion Method of High Compression Ratio Spark Ignition Engine

2005-04-11
2005-01-0240
A new combustion method of high compression ratio SI engine was studied and proposed in order to achieve higher thermal efficiency of SI engine comparable to that of CI engine. Compression ratio of SI engine is generally restricted by the knocking phenomena. A combustion chamber profile and a cranking mechanism are studied to avoid knocking with high compression ratio. Since reducing the end-gas temperature will suppress knocking, a combustion chamber was considered to have a wide surface at the end-gas region. However, wide surface will lead to high heat loss, which may cancel the gain of higher compression ratio operation. Thereby, a special cranking mechanism was adopted which allowed the piston to move rapidly near TDC. Numerical simulations were performed to optimize the cranking mechanism for achieving higher thermal efficiency. An elliptic gear system and a leaf-shape gear system were employed in the simulations.
Technical Paper

Characteristics of the Spray from the Swirl Nozzle for Direct Injection Gasoline Engine

2001-11-01
2001-28-0012
A high-pressure swirl type fuel spray has been experimentally analyzed by using a phase Doppler anemometer (PDA). The experiments were mainly made under the injection pressure of 5MPa and injection frequency of about 46Hz. The PDA data was obtained in a two-dimensional plane and arranged by the ensemble-averaged method along the injection phase angle. The arranged data of mean velocity and Sauter mean diameter were visualized for demonstration. Time-dependent centerline velocity at the injection pipe was also measured by means of laser Doppler anemometer (LDA). Swirl injector operating at injection frequencies of 22 and 46 Hz generates oscillating flow in the pipe under injection pressure from 4 to 7 MPa. The time-series of centerline velocity was used to reconstruct the time-series of instantaneous pressure gradient and flow rate in the pipe.
Technical Paper

Local A/F Measurement by Chemiluminescence OH*, CH* and C2* in SI Engine

2001-03-05
2001-01-0919
The chemiluminescence emission intensity can be measured with high temporal resolution, leading to understanding the chemical reaction. Time-series chemiluminescence measurements of OH*, CH* and C2* were carried out to understand flame propagation speed, its thickness and A/F ratio of combustion status. The optical piston head (quartz) allows us to visualize combustion chamber. It is found that the chemiluminescence intensity ratio of CH*/OH* and C2*/OH* can estimate local A/F. The A/F measured by O2 sensor was used for evaluation and the results indicate this method can be applicable to estimate A/F.
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