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Journal Article

Power-Split HEV Control Strategy Development with Refined Engine Transients

2012-04-16
2012-01-0629
Power-split hybrid-electric vehicles (HEVs) employ two power paths between the internal combustion (IC) engine and the driven wheels routed through gearing and electric machines (EMs) composing an electrically variable transmission (EVT). The EVT allows IC engine control such that rotational speed can be independent of vehicle speed at all times. By breaking the rigid mechanical connection between the IC engine and the driven wheels, the EVT allows the IC engine to operate in the most efficient region of its characteristic brake specific fuel consumption (BSFC) map. If the most efficient IC engine operating point produces more power than is requested by the driver, the excess IC engine power can be stored in the energy storage system (ESS) and used later. Conversely, if the most efficient IC engine operating point does not meet the power request of the driver, the ESS delivers the difference to the wheels through the EMs.
Journal Article

Backward-Looking Simulation of the Toyota Prius and General Motors Two-Mode Power-Split HEV Powertrains

2011-04-12
2011-01-0948
This paper presents a comparative analysis of two different power-split hybrid-electric vehicle (HEV) powertrains using backward-looking simulations. Compared are the front-wheel drive (FWD) Toyota Hybrid System II (THS-II) and the FWD General Motors Allison Hybrid System II (GM AHS-II). The Toyota system employs a one-mode electrically variable transmission (EVT), while the GM system employs a two-mode EVT. Both powertrains are modeled with the same assumed mid-size sedan chassis parameters. Each design employs their native internal combustion (IC) engine because the transmission's characteristic ratios are designed for the respective brake specific fuel consumption (BSFC) maps. Due to the similarities (e.g., power, torque, displacement, and thermal efficiency) between the two IC engines, their fuel consumption and performance differences are neglected in this comparison.
Technical Paper

Expanding the Role of the Wind-Driven Manipulator

1997-10-01
975589
The wind-driven dynamic manipulator is a device which uses the wind tunnel freestream energy to drive multi-axis maneuvers of test models. This paper summarizes work performed using the device in several applications and discusses current work on characterizing the aerodynamics of an X-38 vehicle model in pitch-yaw maneuvers. Previous applications in flow visualization, adaptive control and linear-domain parameter identification are now extended to multi-axis inverse force and moment measurement over large ranges of attitude. A pitch-yaw-roll version is operated with active roll to measure forces and moments during maneuvers. A 3-D look-up table generated from direct force calibration allows operation of the manipulator through nonlinear regimes where control wing stall and boom wake-wing interactions are allowed to occur. Hybrid designs combining conventional and wind-driven degrees of freedom are discussed.
Technical Paper

An Analytic Foundation for the Two-Mode Hybrid-Electric Powertrain with a Comparison to the Single-Mode Toyota Prius THS-II Powertrain

2009-04-20
2009-01-1321
General Motors has introduced a Two-Mode Transmission (2-MT) that provides significant improvements over the Toyota THS-II transmission. These improvements are achieved by employing additional planetaries with clutches and brakes to switch from a Mode-1 to Mode-2 as vehicle speed increases. In addition the 2-MT has four fixed-gear ratios that provide for a purely mechanical energy path from the IC engine to the driven wheels with the electric machines also able to provide additional driving torque. The purpose of this present paper is to extend the methodology in a previous paper [1] to include the 2-MT, thereby presenting an analytic foundation for its operation. The main contribution in this analysis is in the definition of dimensionless separation factors, defined in each mode that govern the power split between the parallel mechanical and electrical energy paths from the IC engine to the driven wheels.
Journal Article

Kinematic Study of the GM Front-Wheel Drive Two-Mode Transmission and the Toyota Hybrid System THS-II Transmission

2011-04-12
2011-01-0876
General Motors has recently developed a front-wheel drive version of its two planetary two-mode transmission (2-MT) for a hybrid-electric vehicle powertrain [1]. This newer transmission includes two planetary gears with two transfer clutches and two braking clutches. With activation of designated pairs of these four clutches, four fixed-gear ratios between the transmission's input shaft and output shaft are obtained. In addition, activation of specific individual clutches gives two modes of operation whereby the IC engine speed is decoupled from the vehicle velocity thus providing an electrical continuously variable transmission (ECVT). This present paper extends the power-split analysis in [2] by deriving a safe-operating region (SOR) in the plane of IC engine speed vs. vehicle velocity for the four fixed-gear and two ECVT modes. This SOR is bounded by the speed limitations of the 2-MT components. Similar results are presented for the Toyota Hybrid System II (THS-II) transmission.
Technical Paper

Laser Ignition of Multi-Injection Gasoline Sprays

2011-04-12
2011-01-0659
Laser plasma ignition has been pursued by engine researchers as an alternative to electric spark-ignition systems, potentially offering benefits by avoiding quenching surfaces and extending breakdown limits at higher boost pressure and lower equivalence ratio. For this study, we demonstrate another potential benefit: the ability to control the timing of ignition with short, nanosecond pulses, thereby optimizing the type of mixture that burns in rapidly changing, stratified fuel-air mixtures. We study laser ignition at various timings during single and double injections at simulated gasoline engine conditions within a controlled, high-temperature, high-pressure vessel. Laser ignition is accomplished with a single low-energy (10 mJ), short duration (8 ns) Nd:YAG laser beam that is tightly focused (0.015 mm average measured 1/e₂ diameter) at a typical GDI spark plug location.
Technical Paper

Transmission Electron Microscopy of Soot Particles sampled directly from a Biodiesel Spray Flame

2011-08-30
2011-01-2046
For better understanding of soot formation and oxidation processes in a biodiesel spray flame, the morphology, microstructure and sizes of soot particles directly sampled in a spray flame fuelled with soy-methyl ester were investigated using transmission electron microscopy (TEM). The soot samples were taken at different axial locations in the spray flame, 40, 50 and 70 mm from injector nozzle, which correspond to soot formation, peak, and oxidation zones, respectively. The biodiesel spray flame was generated in a constant-volume combustion chamber under a diesel-like high pressure and temperature condition (6.7 MPa, 1000K). Density, diameter of primary particles and radius of gyration of soot aggregates reached a peak at 50 mm from the injector nozzle and was lower or smaller in the formation or oxidation zones of the spray.
Technical Paper

Scale Similarity Analysis of Internal Combustion Engine Flows—Particle Image Velocimetry and Large-Eddy Simulations

2018-04-03
2018-01-0172
This presentation is an assessment of the turbulence-stress scale-similarity in an IC engine, which is used for modeling subgrid dissipation in LES. Residual stresses and Leonard stresses were computed after applying progressively smaller spatial filters to measured and simulated velocity distributions. The velocity was measured in the TCC-II engine using planar and stereo PIV taken in three different planes and with three different spatial resolutions, thus yielding two and three velocity components, respectively. Comparisons are made between the stresses computed from the measured velocity and stress computed from the LES resolved-scale velocity from an LES simulation. The results present the degree of similarity between the residual stresses and the Leonard stresses at adjacent scales. The specified filters are systematically reduced in size to the resolution limits of the measurements and simulation.
Technical Paper

Influence of Liquid Penetration Metrics on Diesel Spray Model Validation

2013-04-08
2013-01-1102
It is common practice to validate diesel spray models against experimental diesel-spray images based on elastic light scattering, but the metric used to define the liquid boundary in a modeled spray can be physically inconsistent with the liquid boundary detected by light scattering measurements. In particular, spray models typically define liquid penetration based on a liquid mass threshold, while light scattering signal intensities are based on droplet size and volume fraction. These metrics have different response characteristics to changes in ambient conditions and fuel properties. Thus, when spray models are “tuned” or calibrated to match these types of measurements, the predictive capabilities of these models can be compromised. In this work, we compare two different liquid length metrics of an evaporating, non-reacting n-dodecane spray under diesel-like conditions using KIVA-3V.
Technical Paper

Low Speed Canard-Tip-Vortex Airfoil Interaction

1997-05-01
971469
This paper describes a series of ongoing experiments to capture the details of perpendicular vortex-airfoil interaction. Three test cases explored are: 1) a 21% thick symmetric airfoil at 1.1° angle of attack, 2)a thin flat plate of 2.5% thickness with rounded leading edge, sharp trailing edge and zero angle of attack and 3) A 12% thick symmetric airfoil at zero angle of attack. The tip vortex was generated by a NACA0016 wing at 5° AOA. The strength of the vortex was computed from the velocity profile measured upstream for the first two cases. Pressure measurements on the 21% airfoil were used to quantify the effect of the vortex as a function of its stand-off distance from the airfoil. Vortex trajectories over the airfoils were obtained from laser sheet videography. The vortex motion conforms to potential flow expectations except in regions of pressure gradient and during head-on interaction.
Technical Paper

An Analytic Foundation for the Toyota Prius THS-II Powertrain with a Comparison to a Strong Parallel Hybrid-Electric Powertrain

2006-04-03
2006-01-0666
Hybrid-electric powertrains for passenger vehicles and light trucks are generally being designed with two different configurations described as follows: The Toyota Hybrid System, THS-II, implemented in the 2004 Prius, the Lexus 400-H, and the Ford Hybrid Escape, is a power-split approach involving two electric machines and an internal combustion engine (ICE) mechanically coupled by a three-shaft planetary gear train. The second leading approach is a parallel hybrid-electric powertrain that generally includes a single electric machine and an ICE with a mating multi-ratio transmission. These parallel configurations are further divided as weak parallel and strong parallel. Honda uses a weak parallel powertrain in their Insight and Hybrid Civic. At Georgia Tech a strong (full), split-parallel hybrid powertrain has been implemented in a Ford Explorer. The vehicle is referred to as the Model GT.
Technical Paper

Engineering a Space Based Construction Robot

2005-10-03
2005-01-3406
This paper describes a machine to quarry construction material, sinter walls, and assemble future space station modules. In prior work, we explored the solar energy requirements to build a 50m diameter, 50m high, cylindrical module out of pulverized rock from a Near-Earth Object, using tailored radio wave fields. In this paper, we describe the issues in the conceptual design of the robotic construction machines. The 4-legged Rock breaker is designed to fit the payload bay of a modern heavy-lift booster to reach Low Earth Orbit, and primary solar-sail propulsion for most of its journey. It uses beamed microwave energy for its cutting operations. Rotating, telescoping arms use integrated laser/plasma jet cutter arrays to dig trenches in spiral patterns which will form blocks of material. Cut blocks are sent into a toroidal cloud of material for use in the force field tailoring for automatic module formation.
Technical Paper

Conceptual Design of Current Technology and Advanced Concepts for an Efficient Multi-Mach Aircraft

2005-10-03
2005-01-3399
A design process is formulated and implemented for the taxonomy selection and system-level optimization of an Efficient Multi-Mach Aircraft Current Technology Concept and an Advanced Concept. Concept space exploration of taxonomy alternatives is performed with multi-objective genetic algorithms and a Powell’s method scheme for vehicle optimization in a multidisciplinary modeling and simulation environment. A dynamic sensitivity visualization analysis tool is generated for the Advanced Concept with response surface equations.
Technical Paper

Energy Consumption Test Methods and Results for Servo-Pump Continuously Variable Transmission Control System

2005-10-24
2005-01-3782
Test methods and data acquisition system specifications are described for measurements of the energy consumption of the control system of a servo-pump continuously variable transmission (CVT). Dynamic measurements of the power consumption of the servo-pump CVT control system show that the control system draws approximately 18.9 W-hrs of electrical energy over the HWFET cycle and 13.6 W-hrs over the 505 cycle. Sample results are presented of the dynamic power consumption of the servo-pump system under drive cycle conditions. Steady state measurements of the control power draw of the servo-pump CVT show a peak power consumption of 271 W, including lubrication power. The drive-cycle averaged and steady state energy consumption of the servo-pump CVT are compared to conventional CVT pump technologies.
Technical Paper

A General Effectiveness Methodology for Aircraft Survivability Assessments

1987-10-01
871905
The quantification of aircraft survivability in modern battlefield environments is a complex mathematical problem. In general, consideration must be given to the quantification of aircraft vulnerability to individual weapon systems, single encounter aircraft survivability, and the mathematical mapping of single encounter aircraft survivability into mission attrition. A methodology for quantifying the impacts of electronic warfare (EW) upon aircraft survivability is realized by the General Effectiveness Methodology (GEM) which is based upon a hierarchy of computer models. This paper describes this hierarchy of computer simulation tools which extensively employs probability theory to estimate the various engagement events such as aircraft detection, acquisition, missile launch, missile intercept, and probability of aircraft kill.
Technical Paper

Analysis of Aerobatic Flight Safety Using Autonomous Modeling and Simulation

2000-04-11
2000-01-2100
An affordable technique is proposed for fast quantitative analysis of aerobatics and other complex flight domains of highly maneuverable aircraft. A generalized autonomous situational model of the “pilot (automaton) – vehicle – operational environment” system is employed as a “virtual test article”. Using this technique, a systematic knowledge of the system behavior in aerobatic flight can be generated on a computer, much faster than real time. This information can be analyzed via a set of knowledge mapping formats using a 3-D graphics visualization tool. Piloting and programming skills are not required in this process. Possible applications include: aircraft design and education, applied aerodynamics, flight control systems design, planning and rehearsal of flight test and display programs, investigation of aerobatics-related flight accidents and incidents, physics-based pilot training, research into new maneuvers, autonomous flight, and onboard AI.
Technical Paper

Enabling Advanced Design Methods in an Internet-Capable Framework

1999-10-19
1999-01-5578
The enabling of advanced design methods in an internet-capable framework will be discussed in this paper. The resulting framework represents the next generation of design and analysis capability in which engineering decision- making can be done by geographically distributed team members. A new internet technology called the lean-server approach is introduced as a mechanism for granting Web browser access to frameworks and domain analyses. This approach has the underpinnings required to support these next generation frameworks - collaboratories. A historical perspective of design frameworks is discussed to provide an understanding of the design functionality that is expected from framework implementations to insure design technology advancement. Two research areas were identified as being important to the development of collaboratories: design portals and collaborative methods.
Technical Paper

Split Ring Resonator-based Metamaterial with Total Bandgap for Reducing NVH in Electric Vehicles

2024-04-09
2024-01-2348
We propose a novel Split Ring Resonator (SRR) metamaterial capable of achieving a total (or complete) bandgap in the material’s band structure, thereby reflecting airborne and structure-borne noise in a targeted frequency range. Electric Vehicles (EVs) experience tonal excitation arising from switching frequencies associated with motors and inverters, which can significantly affect occupant perception of vehicle quality. Recently proposed metamaterial designs reflect airborne noise and structure-borne transverse waves over a band of frequencies, but do not address structure-borne longitudinal waves in the same band. To achieve isolation of acoustic, transverse, and longitudinal elastic waves associated with tonal frequencies, we propose a metamaterial super cell with transverse and longitudinal resonant frequencies falling in a total bandgap. We calculate the resonant frequencies and corresponding mode shapes using finite element (FE) modal analysis.
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