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Technical Paper

Optimal Design for Maximum Fundamental Frequency and Minimum Intermediate Support Stiffness for Uniform and Stepped Beams Composed of Different Materials

2020-02-06
2020-01-5014
The minimum support stiffness that achieves the maximum modal frequencies or critical speed is very important in the design of mechanical systems. The optimal values of the intermediate support stiffness and geometrical parameters of uniform and stepped Timoshenko beams composed of single or two materials are studied in order to maximize the modal frequency and minimize the intermediate support stiffness. Dynamic stiffness matrix (DSM) method and multi-objective particle swarm optimization (MOPSO) algorithm are used together to evaluate new optimal parameters. For single material, the results show that for uniform thick beams, the optimal maximum fundamental frequency and minimum intermediate support stiffness are lower than those of Bernoulli-Euler beams. In addition, the optimal design for stepped beams made of two metallic materials is investigated. For three different metallic combinations, gain factors of 1.561 to 2.745 are obtained for a beam without intermediate support.
Technical Paper

Vibration Control of Semi-Active Vehicle Suspension System Incorporating MR Damper Using Fuzzy Self-Tuning PID Approach

2020-04-14
2020-01-1082
In this paper, a nonlinear semi-active vehicle suspension system using MR fluid dampers is investigated to enhance ride comfort and vehicle stability. Fuzzy logic and fuzzy self-tuning PID control techniques are applied as system controllers to compute desired front and rear damping forces in conjunction with a Signum function method damper controller to assess force track-ability of system controllers. The suggested fuzzy self-tuning PID operates fuzzy system as a PID gains tuner to mitigate the vehicle vibration levels and achieve excellent performance related to ride comfort and vehicle stability. The equations of motion of four-degrees-of-freedom semi-active half-vehicle suspension system incorporating MR dampers are derived and simulated using Matlab/Simulink software.
Technical Paper

Prediction of Bearing Capacity of the Soil using Artificial Neural Networks

2007-08-05
2007-01-3731
The bearing capacity of soils stands as one of the most important parameters that determine the vehicles’ off-road mobility. Soil bearing capacity can be determined either experimentally or by calculation using analytical and or empirical formulas. One of the most famous formulas is the Bekker's. Recently, Artificial Neural Networks (ANNs) technique became a powerful tool that can be used for predicting systems’ behavior and performance. The main objective of this paper is to predict the bearing capacity of the soil (plate-sinkage relationships) by using Artificial Neural Networks and to compare the actual results of soil bearing capacity (collected data from Ph.D. Thesis) with results obtained from neural network model and Bekker's formula. The comparison showed clear superiority and accuracy of neural network technique. Another objective is to check the generalization ability of the neural network model in predicting the plate-sinkage relationships by using the hypothetical plate.
Technical Paper

Integrated Control, Regulated DC Supply with High Power Quality for Automotive Applications

2008-10-07
2008-01-2710
The DC power supply is ingredient part in the automotive industries as it has been used as a DC power supplies for a wide range of loads. Meanwhile, it is mandatory for battery charging. These types however, causes many problems such as poor power factor, high input current harmonics distortion and uncontrolled DC voltage. In this paper, an improved input power factor correction that uses a combined control system consists of two nested loops with a feedback of the DC voltage and input current as long as a feed forward from the output power. The system has been analyzed, modeled, simulated and experimentally verified. The novel feature of the proposed control scheme resides in fact that it is not only achieve nearly unity power factor with minimum input current total harmonics distortion only but it also introduce superior performance in DC voltage transient conditions.
Technical Paper

A Novel Hybrid Roll Control Strategy for Partially Loaded Tanker Trucks

2003-11-10
2003-01-3386
In this paper, a hybrid roll control system, including passive and active roll control units, is designed to improve the roll dynamics of tanker vehicles and to reduce the lateral shifts of the liquid cargo due to lateral accelerations. The passive control system consists of radial partitions installed inside the vehicle container. These partitions rotate in phase with the liquid cargo as one unit about the longitudinal axis of the container in response to the induced momentum forces due to the lateral acceleration excitation. Torsion dampers are fixed between the partitions and the container's front and rear walls to reduce the oscillating motion of the liquid cargo. While the passive partition dampers control the dynamics of the liquid cargo inside the container, the dampers of the vehicle suspension are switchable, generating anti-roll damping moments based on the lateral acceleration level and the container filling ratio.
Technical Paper

Experimental Investigation and Hybrid Failure Analysis of Micro-Composite E-Springs for Vehicle Suspension Systems

2006-10-31
2006-01-3515
E-spring is a recent innovation in vehicle suspension springs. Its behavior and characteristics are investigated experimentally and verified numerically. The mechanical and frequency-response-based properties of E-springs are investigated experimentally at both of the structural and constitutional levels. Thermoplastic-based and thermoset-based fibrous composite structures of the E-springs are modified at micro-scale with various additives and consequently they are compared. The experimental results reveal that additives of micrometer-sized particles of mineral clay to an ISO-phthalic polyester resin of the composite E-spring can demonstrate distinguished characteristics. A hybrid approach of the inter-laminar shear stress and Tsai-Wu criteria is implemented in order to identify failure indices numerically at the utmost level of loading and verify the experimental results.
Technical Paper

A New Empirical Formula for Calculating Vehicles' Frontal Area

2011-04-12
2011-01-0763
The main objective of this research is to find a general empirical formula to predict vehicle frontal area applied to most types of vehicles. This was done on 21 vehicles; passenger cars, buses and trucks by calculating their frontal area by using image processing technique on cars photos extracted from catalogues. The software (Data Fit) is used to establish the required empirical formula. The results showed that the empirical formula is simple and accurate enough for finding out the vehicles frontal areas.
Technical Paper

Investigation of Different Parameter Based Control Strategies for Active Independent Front Steering (AIFS) System

2021-04-06
2021-01-0967
The previous research work on Active Independent Front Steering (AIFS) system concluded an enhanced vehicle response and tire adhesion utilization. Some research emphasizes the importance of Tire Work load (TWL) in the generation of maximum possible tire forces that ensures vehicle controllability and stability. In this study, a mathematical model is constructed to investigate the effect of TWL as a parameter on AIFS performance. Toward such a target, a new Fuzzy control strategy is developed based on TWL and vehicle yaw rate as control inputs for the AIFS controller. Unfortunately, the TWL is not a measurable parameter or even easy to be estimated. Consequently, another control strategy was implemented based on slip angle and vehicle yaw rate as inputs for the AIFS controller.
Technical Paper

Identification of the Nonlinear Dynamic Behavior of Magnetorheological Fluid Dampers using Adaptive Neuro-Fuzzy Inference System

2023-04-11
2023-01-0123
Adaptive neuro-fuzzy inference system (ANFIS) technique has been developed and applied by numerous researchers as a very useful predictor for nonlinear systems. In this paper, non-parametric models have been investigated to predict the direct and inverse nonlinear dynamic behavior of magnetorheological (MR) fluid dampers using ANFIS technique to demonstrate more accurate and efficient models. The direct ANFIS model can be used to predict the damping force of the MR fluid damper and the inverse dynamic ANFIS model can be used to offer a suitable command voltage applied to the damper coil. The architectures and the learning details of the direct and inverse ANFIS models for MR fluid dampers are introduced and simulation results are discussed. The suggested ANFIS models are used to predict the damping force of the MR fluid damper accurately and precisely. Moreover, validation results for the ANFIS models are proposed and used to evaluate their performance.
Technical Paper

Optimized PID Controller Using Genetic Algorithm for Anti-lock Brake System

2023-04-11
2023-01-0696
The anti-lock brake system (ABS) is a vital system in modern vehicles that prevents automotive wheels from locking during an emergency brake. This paper aims to introduce an efficient, optimized proportional integral derivative (PID) controller tuned using a genetic algorithm (GA) to enhance the performance of ABS. The PID control method is a very famous control algorithm employed in numerous engineering applications. The GA is used to solve the nonlinear optimization problem and search for the optimum PID controller gains by identifying the solution to the problem. A mathematical model of ABS is derived and simulated using Matlab and Simulink software. The proposed optimized PID-controlled ABS is compared to the conventional ABS controlled using a Bang-Bang controller. System performance criteria are evaluated and assessed under different road adhesion coefficient values to judge the success of the proposed PID controller tuned using GA.
Technical Paper

Vibration Control of Active Vehicle Suspension System Using Optimized Fuzzy-PID

2018-04-03
2018-01-1402
In this paper, a fuzzy-PID controller is applied in a half vehicle active suspension system to enhance vibration levels of vehicle chassis and passenger seat. The fuzzy-PID controller consists of fuzzy and PID connecting in a series manner, the fuzzy output is considered as the PID input. Genetic Algorithm (GA) is selected to tune controller parameters to obtain optimal values that minimize the objective function. The equations of motion of five-degrees-of-freedom active half-vehicle suspension system are derived and simulated using Matlab/Simulink software. Double bumps and random road excitations are used to study the performance of suspension systems including bounce and pitch motion. The performance of the active suspension system using optimized fuzzy-PID controller is compared with conventional passive to show the efficiency of the proposed active suspension system.
Technical Paper

Automatic Recognition of Truck Chassis Welding Defects Using Texture Features and Artificial Neural Networks

2019-04-02
2019-01-1119
Welding is an excellent attachment or repair method. The advanced industries such as oil, automotive industries, and other important industries need to rely on reliable welding operations; collapse because of this welding may lead to an excessive cost in money and risk in human life. In the present research, an automatic system has been described to detect, recognize and classify welding defects in radiographic images. Such system uses a texture feature and neural network techniques. Image processing techniques were implemented to help in the image array of weld images and the detection of weld defects. Therefore, a proposed program was build in-house to automatically classify and recognize eleven types of welding defects met in practice.
Technical Paper

On The Integration of Actively Controlled Longitudinal/Lateral Dynamics Chassis Systems

2014-04-01
2014-01-0864
Integral Control strategy for vehicle chassis systems had been of great interest for vehicle designers in the last decade. This paper represents the interaction of longitudinal control and lateral control. In other words the traction control system and handling control system. Definitely, tire properties are playing a vital role in such interaction as it is responsible for the generated forces in both directions. A seven degrees of freedom half vehicle model is derived and used to investigate this interaction. The vehicle body is represented as a rigid body with three degrees of freedom, lateral and longitudinal, and yaw motions. The other four degrees are the two rotation motion of the front wheel and the rear wheel. This two motions for each wheel are spin motion and the steering motion. The traction controller is designed to modulate engine torque through adjusting the throttle angle of the engine upon utilized adhesion condition at the driving road wheels.
Technical Paper

Application of a Preview Control with an MR Damper Model Using Genetic Algorithm in Semi-Active Automobile Suspension

2019-02-05
2019-01-5006
A non-linear mathematical model of a semi-active (2DOF) vehicle suspension using a magnetorheological (MR) damper with information concerning the road profile ahead of the vehicle is proposed in this paper. The semi-active vibration control system using an MR damper consists of two nested controllers: a system controller and a damper controller. The fuzzy logic technique is used to design the system controller based on both the dynamic responses of the suspension and the Padé approximation algorithm method of a preview control to evaluate the desired damping force. In addition, look-ahead preview of the excitations resulting from road irregularities is used to quickly mitigate the effect of the control system time delay on the damper response.
Technical Paper

Compound Mass Liquid Column Damper for Attenuating the Vibration of the Structures

2020-10-14
2020-01-5047
This study deals with the mitigation of the vibration of the structure using a compound mass liquid column damper (MLCD). To study the damping efficiency of the MLCD, the mathematical model of the single degree of freedom structure integrated with MLCD including the damping due to the moving mass in the horizontal portion of the damper is derived. The equivalent-damping factor of the MLCD is determined by simulating the interaction between the moving mass and the liquid using the fluid-structure interaction (FSI) technique. A 3D FSI model is solved numerically using the ANSYS Workbench-CFX package. The global search optimization algorithm is applied to find the optimum tuning frequency and the optimum mass diameter ratio over a wide range of mass ratio and excitation amplitude. The optimization issue is solved with considering the limits of the maximum displacement of the liquid and the mass.
Technical Paper

Theoretical Investigation of Spokes Geometry of Non-Pneumatic Tires for Off-Road Vehicles

2021-04-06
2021-01-0331
Extensive studies of off-road non-pneumatic tires (NPTs) were conducted for light and heavy equipment due to their advantages over conventional pneumatic tires in terms of low rolling resistance, thus no need for air pressure maintenance. Finite element (FE) simulations of NPT contact pressure, contact shear stress, vertical stiffness, von mises stress, and rolling resistance were performed using ABAQUS software in a series of vertical loads to simulate tire models of three different spokes geometries on unpaved soil to verify NPT performance under different conditions. The spokes geometries were hexagonal (honeycomb) spoke, hexagonal re-entrant (Lattice) spoke and spoke with curvature called spoke pairs. It was found that the rolling resistance of the honeycomb structure has the lowest value, while the contact shear stress and contact pressure were the highest.
Technical Paper

Vibration Control of an Active Seat Suspension System Integrated Pregnant Woman Body Model

2019-04-02
2019-01-0172
Proportional-integral-derivative (PID) controller is effective, popular and cost effective for a lot of scientific and engineering applications. In this paper, PID and fuzzy-self-tuning PID (FSTPID) controllers are applied to improve the performance of an active seat suspension system to enhance the pregnant woman comfort. The equations of motion of thirteen-degrees-of-freedom (13-DOF) active seat suspension system incorporating pregnant woman body model are derived and simulated. PID gains are tuned and estimated using genetic algorithm (GA) to formulate GA PID controller. In FSTPID, fuzzy logic technique is used to tune PID controller gains by selecting appropriate fuzzy rules using Matlab/Simulink software. Both controlled active seat suspension systems are compared with a passive seat suspension. Suspension performance is evaluated under bump and random road excitations in order to verify the success of the proposed controllers.
Technical Paper

New Suspension Design for Heavy Duty Trucks: Dynamic Considerations

2000-12-04
2000-01-3447
It is well known that the excessive levels of vibration in heavy vehicles negatively affect driver comfortability, cargo safety and road condition. The current challenge in the field of suspension design for heavy vehicles is to optimize the suspension dynamic parameters to improve such requirements. Almost all of the previous work in this field is based on applying the mathematical optimization considering active or passive suspension systems to obtain the optimal dynamic parameters. In this work a new passive suspension systems for heavy trucks is suggested and compared with the conventional passive suspension systems. The new systems rely on transferring the vertical motion, (vibration), into horizontal motion through a bell-crank mechanism to be taken by a horizontal passive suspension system. The system dynamic parameters like body acceleration, suspension travel and dynamic tire load are calculated assuming random excitation due to road irregularities.
Technical Paper

New Suspension Design for Heavy Duty Trucks: Design Considerations

2003-11-10
2003-01-3428
The present paper presents design considerations for a new tandem suspension system equipped with hydro-pneumatic components. The theory of the new suspension and its configuration were presented in a previously published SAE paper, [1]. In this design, most of the vertical motions were transformed into horizontal motions through two bell cranks. A hydraulic actuator is installed horizontally between the bell cranks and connected to an accumulator (gas spring) via a flow constriction (damper). Incorporating of hydro-pneumatic components in the new suspension system exhibits simple and applicable design. Moreover, further developments including active or semi-active vibration control systems, can be applied directly using the existing hydro-pneumatic components. Mathematical models are constructed to simulate the vehicle ride dynamics. Equations of motion are generated considering a conventional passive suspension (four springs tandem suspension) and the new designed suspension system.
Technical Paper

Interval Lower Singleton Fuzzy Optimal Controller Design of Magnetorheological Seat Suspension Integrated with Semi-Active Vehicle Suspension System

2023-09-22
2023-01-5066
In this paper, semi-active MR main suspension system based on system controller design to minimize pitch motion linked with MR-controlled seat suspension by considering driver’s biodynamics is investigated. According to a fixed footprint tire model, the transmitted tire force is determined. The linear-quadratic Gaussian (LQG) system controller is able to enhance ride comfort by adjusting damping forces based on an evaluation of body vibration from the dynamic responses. The controlled damping forces are tracked by the signum function controllers to evaluate the supply voltages for the front and rear MR dampers. Based on the sprung mass acceleration level and its derivative as the inputs, the optimal type-2 (T-2) fuzzy seat system controller is designed to regulate the controlled seat MR damper force.
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