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Journal Article

Long-Haul Truck Sleeper Heating Load Reduction Package for Rest Period Idling

2016-04-05
2016-01-0258
Annual fuel use for sleeper cab truck rest period idling is estimated at 667 million gallons in the United States, or 6.8% of long-haul truck fuel use. Truck idling during a rest period represents zero freight efficiency and is largely done to supply accessory power for climate conditioning of the cab. The National Renewable Energy Laboratory’s CoolCab project aims to reduce heating, ventilating, and air conditioning (HVAC) loads and resulting fuel use from rest period idling by working closely with industry to design efficient long-haul truck thermal management systems while maintaining occupant comfort. Enhancing the thermal performance of cab/sleepers will enable smaller, lighter, and more cost-effective idle reduction solutions. In addition, if the fuel savings provide a one- to three-year payback period, fleet owners will be economically motivated to incorporate them.
Journal Article

Review: Fuel Volatility Standards and Spark-Ignition Vehicle Driveability

2016-03-14
2016-01-9072
Spark-ignition engine fuel standards have been put in place to ensure acceptable hot and cold weather driveability (HWD and CWD). Vehicle manufacturers and fuel suppliers have developed systems that meet our driveability requirements so effectively that drivers overwhelmingly find that their vehicles reliably start up and operate smoothly and consistently throughout the year. For HWD, fuels that are too volatile perform more poorly than those that are less volatile. Vapor lock is the apparent cause of poor HWD, but there is conflicting evidence in the literature as to where in the fuel system it occurs. Most studies have found a correlation between degraded driveability and higher dry vapor pressure equivalent or lower TV/L = 20, and less consistently with a minimum T50. For CWD, fuels with inadequate volatility can cause difficulty in starting and rough operation during engine warmup.
Journal Article

Development of an Improved Cosmetic Corrosion Test for Finished Aluminum Autobody Panels

2008-04-14
2008-01-1156
A task group within the SAE Automotive Corrosion and Protection (ACAP) Committee continues to pursue the goal of establishing a standard test method for in-laboratory cosmetic corrosion evaluations of finished aluminum auto body panels. The program is a cooperative effort with OEM, supplier, and consultant participation and is supported in part by USAMP (AMD 309) and the U.S. Department of Energy. Numerous laboratory corrosion test environments have been used to evaluate the performance of painted aluminum closure panels, but correlations between laboratory test results and in-service performance have not been established. The primary objective of this project is to identify an accelerated laboratory test method that correlates with in-service performance. In this paper the type, extent, and chemical nature of cosmetic corrosion observed in the on-vehicle exposures are compared with those from some of the commonly used laboratory tests
Journal Article

Start-Up Characteristics and Gravity Effects on a Medium/High-Lift Heat Pump using Advanced Hybrid Loop Technology

2008-06-29
2008-01-1959
Thermal characterization was performed on a vapor compression heat pump using a novel, hybrid two phase loop design. Previous work on this technology has demonstrated its ability to provide passive phase separation and flow control based on capillary action. This provides high quality vapor to the compressor without relying on gravity-based phase separation or other active devices. This paper describes the subsequent work done to characterize evaporator performance under various startup scenarios, tilt angles, and heat loads. The use of a thermal expansion valve as a method to regulate operation was investigated. The effect of past history of use on startup behavior was also studied. Testing under various tilt angles showed evaporator performance to be affected by both adverse and favorable tilts for the given compressor. And depending on the distribution of liquid in the system upon startup, markedly different performance can result for the same system settings and heat loads.
Journal Article

Methods and Tools for Calculating the Flexibility of Automotive HW/SW Architectures

2012-04-16
2012-01-0005
To cope with the increasing number of advanced features (e.g., smart-phone integration and side-blind zone alert.) being deployed in vehicles, automotive manufacturers are designing flexible hardware architectures which can accommodate increasing feature content with as fewer as possible hardware changes so as to keep future costs down. In this paper, we propose a formal and quantitative definition of flexibility, a related methodology and a tool flow aimed at maximizing the flexibility of an automotive hardware architecture with respect to the features that are of greater importance to the designer. We define flexibility as the ability of an architecture to accommodate future changes in features with no changes in hardware (no addition/replacement of processors, buses, or memories). We utilize an optimization framework based on mixed integer linear programming (MILP) which computes the flexibility of the architecture while guaranteeing performance and safety requirements.
Technical Paper

HELS Based Acoustic Holographic Measurements to Evaluate Structure-Borne Noise

2007-05-15
2007-01-2281
General Motors (GM) recently purchased an acoustic holography system based on the Helmholtz Equation Least Squares (HELS) methodology. Typically acoustic holography has utilized planar transformation of the Fourier acoustic equations. General Motors conducted a variety of experiments on a simple well understood structure. This enabled us to understand the setup parameters and confirm the manufacturer's claims for accuracy. Measurements on the structure were taken using the HELS based equipment and a laser vibrometer. Conclusions are drawn on how to set up the equipment for future testing on vehicles.
Technical Paper

Characterizing Crop-Waste Loads for Solid-Waste Processing

2007-07-09
2007-01-3187
In long-duration, closed human habitats in space that include crop growth, one challenge that is faced while designing a candidate waste processor is the composition of solid-waste loads, which include human waste, packaging and food-processing materials, crop spoilage, and plant residues. In this work, a new modeling tool is developed to characterize crop residues and food wastes based on diet in order to support the design of solid-waste technologies for closed systems. The model predicts amounts of crop residues and food wastes due to food processing, crop harvests, and edible spoilage. To support the design of solid-waste technologies, the generation of crop residues and food wastes was characterized for a 600-day mission to Mars using integrated menu, crop, and waste models. The three sources of plant residues and food waste are identified to be food processors, crop harvests, and edible spoilage.
Technical Paper

Improvement of Risk Assessment from Space Radiation Exposure for Future Space Exploration Missions

2007-07-09
2007-01-3116
Protecting astronauts from space radiation exposure is an important challenge for mission design and operations for future exploration-class and long-duration missions. Crew members are exposed to sporadic solar particle events (SPEs) as well as to the continuous galactic cosmic radiation (GCR). If sufficient protection is not provided the radiation risk to crew members from SPEs could be significant. To improve exposure risk estimates and radiation protection from SPEs, detailed evaluations of radiation shielding properties are required. A model using a modern CAD tool ProE™, which is the leading engineering design platform at NASA, has been developed for this purpose. For the calculation of radiation exposure at a specific site, the cosine distribution was implemented to replicate the omnidirectional characteristic of the 4π particle flux on a surface.
Technical Paper

Comparisons of Computed and Measured Results of Combustion in a Diesel Engine

1998-02-23
980786
Results of computations of flows, sprays and combustion performed in an optically- accessible Diesel engine are presented. These computed results are compared with measured values of chamber pressure, liquid penetration, and soot distribution, deduced from flame luminosity photographs obtained in the engine at Sandia National Laboratories and reported in the literature. The computations were performed for two operating conditions representing low load and high load conditions as reported in the experimental work. The computed and measured peak pressures agree within 5% for both the low load and the high load conditions. The heat release rates derived from the computations are consistent with expectations for Diesel combustion with a premixed phase of heat release and then a diffusion phase. The computed soot distribution shows noticeable differences from the measured one.
Technical Paper

On-Orbit Performance of the TES Loop Heat Pipe Heat Rejection System

2008-06-29
2008-01-2000
Launched on NASA's Aura spacecraft on July 15, 2004, JPL's Tropospheric Emission Spectrometer (TES) has been operating successfully for over three years in space. TES is an infrared high resolution, imaging fourier transform spectrometer with spectral coverage of 3.3 to 15.4 μm to measure and profile essentially all infrared-active molecules present in the Earth's lower atmosphere. It measures the three-dimensional distribution of ozone and its precursors in the lower atmosphere on a global scale. The Aura spacecraft was successfully placed in a sun-synchronous near-circular polar orbit with a mean altitude of 705 km and 98.9 minute orbit period. The observatory is designed for a nominal 5 year mission lifetime. The instrument thermal design features include four temperature zones needed for efficient cryogenic staging to provide cooling at 65 K, 180 K, 230 K and 300 K.
Technical Paper

Life Cycle Inventory Study of the UltraLight Steel Auto Body - Advanced Vehicle Concepts Vehicle Product System

2003-10-27
2003-01-2838
A life cycle inventory (LCI) study evaluates the environmental performance of the ULSAB-AVC (UltraLight Steel Auto Body - Advanced Vehicle Concepts) vehicle product system. The LCI quantifies the inputs and outputs of each life cycle stage of the ULSAB-AVC PNGV-gas engine vehicle (998 kg) over the 193,000 km service lifetime of the vehicle. The use phase of the ULSAB-AVC PNGV-diesel engine variant (1031 kg) is also quantified. The data categories measured for each life cycle phase include resource and energy consumption, air and water pollutant emissions, and solid waste production. The ULSAB-AVC LCI study is based on the methods, model and data from the 1999 study by the United States Automotive Materials Partnership (USAMP), a consortium within the United States Council for Automotive Research. This model was modified to represent the ULSAB-AVC PNGV-gas engine vehicle for each life cycle phase as well as the use phase of the PNGV-diesel engine variant.
Technical Paper

Waste and Hygiene Compartment for the International Space Station

2001-07-09
2001-01-2225
The Waste and Hygiene Compartment will serve as the primary facility for metabolic waste management and personal hygiene on the United States segment of the International Space Station. The Compartment encloses the volume of two standard ISS racks and will be installed into Node 3 after launch inside a Multipurpose Logistics Module on the Space Shuttle. Long duration space flight requires a departure from the established hygiene and waste disposal practices employed on the Space Shuttle. This paper describes requirements and a conceptual design for the Waste and Hygiene Compartment that are both logistically practical and acceptable to the crew.
Technical Paper

Revised Solid Waste Model for Mars Reference Missions

2002-07-15
2002-01-2522
A key component of an Advanced Life Support (ALS) system is the solid waste handling system. One of the most important data sets for determining what solid waste handling technologies are needed is a solid waste model. A preliminary solid waste model based on a six-person crew was developed prior to the 2000 Solid Waste Processing and Resource Recovery (SWPRR) workshop. After the workshop, comments from the ALS community helped refine the model. Refinements included better estimates of both inedible plant biomass and packaging materials. Estimates for Extravehicular Mobility Unit (EMU) waste, water processor brine solution, as well as the water contents for various solid wastes were included in the model refinement efforts. The wastes were re-categorized and the dry wastes were separated from wet wastes. This paper details the revised model as of the end of 2001. The packaging materials, as well as the biomass wastes, vary significantly between different proposed Mars missions.
Technical Paper

Stability Analysis of a DC Power Electronics Based Distribution System

2002-10-29
2002-01-3184
This paper illustrates the application of the generalized immittance space approach to the analysis of multi-bus interconnected power electronics based power distribution system. The paper sets forth the basic classifications of power converters in regard to stability analysis, a set of network reduction transformations, and illustrates the use of these reductions in order to analyze the stability of a zonal dc distribution system.
Technical Paper

Polytopic Modeling and Lyapunov Stability Analysis of Power Electronics Systems

2002-10-29
2002-01-3203
Power electronics based power distribution systems are inherently nonlinear often behaving as constant power loads. Stability analysis of such systems typically is limited to local behavior. Herein polytopic modeling techniques are presented. Classification of polytopic model equilibrium points is made and methods of determining uniform asymptotic stability are presented.
Technical Paper

Influence of Wall Impingement on the Structure of Reacting Jets

2003-03-03
2003-01-1042
In Diesel engines, the vapor phase of the fuel jet is known to impinge on the walls. This impingement is likely to have an effect on mixing characteristics, the structure of the diffusion flame and on pollutant formation and oxidation. These effects have not been studied in detail in the literature. In this work, the structure of a laminar wall jet that is generated from the impingement of a free laminar jet on a wall is discussed. We study the laminar jet with the belief that the local structure of the reaction zone in the turbulent reacting jet is that of a laminar flame. Results from non-reacting and reacting jets will be presented. In the case of the non-reacting jets, the focus of the inquiry is on assessing the accuracy of the computed results by comparing them with analytical results. Velocity profiles in the wall jet, growth rates of the half-width of the jet and penetration rates are presented.
Technical Paper

The Use of in Vehicle STL Testing to Correlate Subsystem Level SEA Models

2003-05-05
2003-01-1564
For the assessment of vehicle acoustics in the early design stages of a vehicle program, the use of full vehicle SEA models is becoming the standard analysis method in the US automotive industry. One benefit is that OEM's and Tier 1 suppliers are able to cascade lower level acoustic performance targets for NVH systems and components. Detailed SEA system level models can be used to assess the performance of systems such as dash panels, floors and doors, however, the results will be questionable until test data Is available. Correlation can be accomplished with buck testing, which is a common practice in the automotive industry for assessing the STL (sound transmission loss) of vehicle level components. The opportunity to conduct buck testing can be limited by the availability of representative bodies to be cut into bucks and the availability of a transmission loss suite with a suitably large opening.
Technical Paper

Development of a Luxury Vehicle Acoustic Package using SEA Full Vehicle Model

2003-05-05
2003-01-1554
Interior noise has become a significant performance attribute in modern passenger vehicles and this is extremely important in the luxury market segment where a quiet interior is the price of entry. With the elimination of early prototype vehicles to reduce development costs, high frequency analytical SEA models are used to design the vehicle sound package to meet targets for interior noise quality. This function is important before representative NVH prototypes are available, and later to support parameter variation investigations that would be cost prohibitive in a hardware test. This paper presents the application of an analytical full vehicle SEA model for the development of the acoustic package of a cross over luxury utility vehicle. The development concerns addressed were airborne powertrain noise and road noise. Power flow analysis was used to identify the major noise paths to the interior of the vehicle.
Technical Paper

A Proposed Byzantine Fault-Tolerant Voting Architecture using Time-Triggered Ethernet

2017-09-19
2017-01-2111
Over the last couple decades, there has been a growing interest in incorporating commercial off-the-shelf (COTS) technologies and open standards in the design of human-rated spacecraft. This approach is intended to reduce development and upgrade costs, lower the need for new design work, eliminate reliance on individual suppliers, and minimize schedule risk. However, it has not traditionally been possible for COTS solutions to meet the high reliability and fault tolerance requirements of systems implementing critical spacecraft functions. Byzantine faults are considered particularly dangerous to such systems because of their ability to escape traditional means of fault containment and disrupt consensus between system components. In this paper, we discuss the design of a voting protocol using Time-Triggered Ethernet capable of achieving data integrity in the presence of a single Byzantine fault.
Technical Paper

Innovation Flow and Metrics Essentials

2011-10-04
2011-36-0147
The innovation term has been so widely misused that the confusion observed among the companies trying to get themselves into the innovation realm is a common and natural consequence. The lack of understanding of the innovation dynamics, flow and metrics generally culminate in a non-well-thought implementation of innovation processes and policies that are usually tragic in the short term. The most common consequences are the loss of credibility of the innovation process in general among leaders and employees, and the loss of credibility of the company as an innovative company among suppliers, partners and customers, causing these companies to abandon this powerful tool and, as consequence, to limit their capabilities to compete in the future. In order to prevent this from happening, companies that were not built upon innovation will need to grow capability and change cultural priorities to match the demands of the innovation process.
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