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Vehicle hydraulic retarders are applied in heavy-duty trucks and buses as an auxiliary braking device. In traditional cooling systems of hydraulic retarders, the working fluid is introduced into the heat exchanger to transfer heat to the cooling liquid in circulation, whose heat is then dissipated by the engine cooling system. This prevents the waste heat of the working fluid from being used effectively. In hydraulic retarder cooling system based on the Organic Rankine Cycle, the organic working fluid first transfers heat with the hydraulic retarder working fluid in Rankine cycle, and then outputs power through expansion machine. It can both reduce heat load of the engine cooling system, and enhance thermal stability of the hydraulic retarder while recovering and utilizing braking energy. First of all, according to the target vehicle model, hydraulic retarder cooling system model based on Rankine cycle is established.

The hydraulic retarder is an important auxiliary braking device. With merits such as its high braking torque, smooth braking, low noise, long service life and small size, it is widely used on modern commercial vehicles. Transmission fluid of traditional hydraulic retarder is cooled by engine cooling system, which exhausts the heat directly and need additional energy consumption for the thermal management component. On account of the working characteristics of hydraulic retarder, this study designs a set of waste heat recovery system based on the Organic Rankine Cycle (ORC). Under the premise of ensuring stable performance of hydraulic retarder, waste heat energy in transmission fluid is recycled to supplement energy requirements for cooling system. First of all, a principle model, which is scaled down according to D300 retarder`s thermal power generation ration of 1:100, is established. Then through theoretical calculations, components' structural parameters of the ORC are determined.

The cooling system with two fans is generally driven by electrical motors in the small cars. Compared with the traditional cars, heavy duty trucks have the larger heat dissipation power of cooling system. The motors power consumption of dual fans will be larger and the two electrical motors will occupy a large space in the engine cabin. Hydrostatic drive refers to the cooling fan is driven by hydraulic motor, but it has the low transmission efficiency. According to the engine water temperature value and the actual working status of the hydraulic system, the actual speed of cooling fan can be controlled by the computer, which guarantees the normal working water temperature of the engine. Hydrostatic drive is generally applied to heavy vehicles, engineering machinery and excavators as driving source of cooling fan which contains the advantages of large output power, overload protection, continuous speed regulation and flexible space arrangements.

It’s not easy to start the engine in winter, especially in frigid highlands, because the low temperature increases the fuel’s viscosity, decreasing the lubricating oil flow ability and the storage performance of battery. Current electrical heating method can improve the engine starting performance in low temperature condition, but this method adds an external power to the engine, leading to the engine cannot maintain an efficient energy utilization. A warming device using the solar energy is designed to conserve the energy during the daytime, and directly warm up the engine at the time when the engine turns off for a long time, especially during the night. A solar collector installed on the top of the vehicle is used to convert the solar energy to the thermal energy, which is then transferred to the heat accumulator that contain the phase-change medium which can increase the heat storage performance.

Due to the increase of mining production and rising labor costs, manufacturers of construction and mining equipment are engaged in developing large tonnage mining truck with good dynamic performance and high transport efficiency. This paper focuses on the improvement of the dynamic performance of a 52t off-highway dump truck. According to the characteristics of its operating cycle, electric auxiliary drive system is installed in the front axle aiming at improving the utilization rate of ground adhesion. The new all-wheel drive hybrid electric system makes it possible for dump truck transports at a higher velocity. Both the conventional dump truck model and the new all-wheel drive hybrid truck model are built based on the AVL-Cruise platform. Meanwhile, under the premise of enough dynamic performance, fuel consumption can be minimized by collaborative optimization in Isight.

This paper introduces the characteristics of the 4 wheel independent driving/4 wheel independent steering (4WID/4WIS) electric vehicle (EV). Models of Subsystems and the vehicle are constructed based on Matlab/simulink. The vehicle model allows the inputs of different drive torques and steer angles of four wheels. The dynamic characteristics of drive motors and steer motors are considered, and also it can reflect the vehicle longitudinal dynamics change due to the increase of the mass and inertia of the four wheels. Besides, drive mode selection function that is unique to this type vehicle is involved. Simulations and analyses of crab, oblique driving and zero radius turning which are the special conditions of 4WID/4WIS EV are conducted. The results show that the model can reflect the dynamic response characteristics. The model can be used to the simulation analyses of handling, stability, energy saving and control strategies verification of 4WID/4WIS EVs.

In the Rankine cycle, the pressure differential generated by the phase change of the working fluid produces turbine output power, which enables the recovery of waste heat from the internal combustion engine. The heat transfer ability of the evaporator is the key factor that determines the quality of turbine's mechanical work. In this paper, the performance of the evaporator with two-phase zone and preheated zone is studied. After obtaining the thermal characteristics of diesel engine exhaust from the experimental data, the mathematical model of the evaporator is built according to the specific working conditions of ORC and geometrical parameters of the evaporator. Three typical engine operating conditions are used to estimate the heat transfer characteristics of the evaporator. The result shows that, in the evaporator, the heat transfer coefficient of the Rankine working fluid is much greater than the exhaust side of the engine.

To make full use of engine exhaust heat and further improve the utilization of the energy efficiency of the heavy truck, thermoelectric module is used to contribute to thermoelectric power generation. The hot-end temperature of the module varies with the engine operating condition because it is connected with the exhaust pipe. The cold-end of the thermoelectric module is mainly cooled by engine cooling system. Increasing the temperature difference between the hot-end and cold-end of the thermoelectric module is a good way to improve the thermoelectric conversion efficiency. For the poor controllability of the hot-end temperature of the thermoelectric module, this study puts forward by lowering the cold-end temperature of the thermoelectric module so as to ensure the improvement of the thermoelectric conversion efficiency. The cooling circle for the cold-end of the thermoelectric module which is independent of the engine cooling system is built.

Dynamic and economic performance play an important role in the vehicle evaluation indexes, and also are crucial parts considered during the design progress. This paper applies a method of parameters matching of powertrain to one Pure Electric City Bus(PECB), with which a four-speed transmission dynamic system is designed. Meanwhile two powertrain models adopting motors with identical peak power but different base speeds and peak torques coupled with two-speed transmission or without transmission are introduced for comparison to analyze if a smaller motor performs better in performance. The three models are based on identical type of bus. Then according to the powertrain parameters, simulation models of three bus models are established respectively. From the results of simulation, vehicle performances of the four-speed transmission powertrain, especially economic performance, are compared with the other two.

Turbochargers can improve vehicle dynamic performance and fuel economy and are applied widely nowadays. Due to the existence of turbocharger delay effect, acceleration delay and insufficient combustion are its disadvantages. By collecting high pressure gas which generates from the inertia of the turbine in the intake passage when the vehicle slows down, the gas can be supplied for the shortage while the vehicle is accelerating, which can reduce turbocharger delay effect directly. However, turbocharger delay effect changes a little at high speed and low speed which is subjected to the air inflation and short air-release time. This paper adds a set of pressure booster device on the existing inflating-deflating device, whose thermal energy comes from the compressed air and lubricating oil, to facilitate pressure increasing in inflating-deflating device and help the chamber change sooner, which avails to relieve the delay effect.

Nowadays, off-highway vehicles enjoyed a significant status in the national defense and civil construction. There is no doubt that the working conditions of off-highways are quite different from the conventional passenger cars, hence, their suspensions are particularly designed. Since the hydro-pneumatic suspension technology is maturely applied in engineering machinery, this paper presents a concept for a novel energy-harvesting device, which is applied in off-highway vehicles based on hydro-pneumatic suspension, namely, electro-hydraulic energy-harvesting suspension (EHEHS). The EHEHS took the fundamental of mechanism-electronic-hydraulic system, which consisted the following elements: a cylinder, 2 check valves, a hydro-pneumatic spring, a hydraulic motor, a DC motor, a processing circuit and a battery. In the EHEHS system, the cylinder is used to transmit the vibration energy into hydraulic energy, which is stored in hydro-pneumatic spring.

There are a large number of curves and slopes in the mountainous areas. Unreasonable acceleration and deceleration in these areas will increase the burden of the brake system and the fuel consumption of the vehicle. The main purpose of this paper is to introduce a speed planning and promotion system for commercial vehicles in mountainous areas. The wind, slope, curve, engine brake, and rolling resistances are analyzed to establish the thermal model of the brake system. Based on the thermal model, the safe speed of the brake system is acquired. The maximum safe speed on the turning section is generated by the vehicle dynamic model. And the economic speed is calculated according to the fuel consumption model. The planning speed is provided based on these models. This system can guide the driver to handle the vehicle speed more reasonably.

The hydraulic retarder is an auxiliary braking device used in heavy duty vehicle. It generates braking forceby liquid damping effect and makes inertial energy into thermal energy of the transmission medium when the vehicleis in thedownhill. The traditional thermal management system of the hydraulic retarder dissipates the heat of transmission medium out of the vehicle directly, which causes a big waste of energy, meanwhilethe thermal management system components need to consume engine power. This study applies organic Rankine cycle (ORC)cooling system to meet the high power cooling requirements of the hydraulic retarder and recover waste heat energy from the transmission medium at the same time and then supply energy to the thermal management system, which could save the parasitic power of the engine and improve the comprehensive energy utilization ratio of the vehicle.