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Journal Article

Reduction of Hot Tears: Alloy and Casting Process Optimization Using Neutron Diffraction

2010-04-12
2010-01-0748
The continued need of vehicle weight reduction provides impetus for research into the development of novel automotive casting alloys and their processing technologies. Where possible, ferrous components are being replaced by aluminum (Al) and magnesium (Mg) alloy counterparts. This transition, however, requires a systematic optimization of the alloys and their manufacturing processes to enable production of defect-free castings. In this context, prevention of hot tears remains a challenge for Al and Mg alloy thin-wall castings. Hot tears form in semi-solid alloy subjected to localized tensile stress. Classical methods of stress measurement present numerous experimental limitations. In this research, neutron diffraction (ND) was used as a novel tool to obtain stress maps of castings and to quantify the effect of two processes used to eliminate hot tears in permanent mold castings: 1) increasing of the mold temperature during casting of Mg alloys, and 2) grain refinement of Al alloys.
Journal Article

Review of Canadian Flight Deck and Cabin Smoke and Fire Incidents: 2001-2010

2013-09-17
2013-01-2307
This paper presents a review of the flight deck and cabin fire and smoke incidents reported to the Canadian airworthiness authorities over a ten year span. The fire and smoke related diversions are categorized to identify areas where efforts could be increased to improve safety. The costs of diversions are estimated to identify areas where operators could reduce costs by seeking technologies to reduce the number of diversions without any impact on safety. Only twenty-eight investigation reports into fire and smoke incidents onboard aircraft have been published over the past three decades. These reports are not sufficient to identify areas where operators can reduce their operating costs. The Canadian airworthiness authorities received over 1,000 smoke and fire incidents from the years 2001 to 2010, of which, over 680 reported fire and smoke in the flight deck and cabin compartments for various makes and models of aircraft.
Journal Article

A System for Simulating Road-Representative Atmospheric Turbulence for Ground Vehicles in a Large Wind Tunnel

2016-04-05
2016-01-1624
Turbulence is known to influence the aerodynamic and aeroacoustic performance of ground vehicles. What is not thoroughly understood are the characteristics of turbulence that influence this performance and how they can be applied in a consistent manner for aerodynamic design and evaluation purposes. Through collaboration between Transport Canada and the National Research Council Canada (NRC), a project was undertaken to develop a system for generating road-representative turbulence in the NRC 9 m Wind Tunnel, named the Road Turbulence System (RTS). This endeavour was undertaken in support of a larger project to evaluate new and emerging drag reduction technologies for heavy-duty vehicles. A multi-stage design process was used to develop the RTS for use with a 30% scale model of a heavy-duty vehicle in the NRC 9m Wind Tunnel.
Technical Paper

An Experimental Study on the Effect of Exhaust Gas Recirculation on a Natural Gas-Diesel Dual-Fuel Engine

2020-04-14
2020-01-0310
Natural gas (NG)-diesel dual-fuel combustion can be a suitable solution to reduce the overall CO2 emissions of heavy-duty vehicles using diesel engines. One configuration of such a dual-fuel engine can be port injection of NG to form a combustible air-NG mixture in the cylinder. This mixture is then ignited by a direct injection of diesel. Other potential advantages of such an engine include the flexibility of switching back to diesel-only mode, reduced hardware development costs and lower soot emissions. However, the trade-off is lower brake thermal efficiency (BTE) and higher hydrocarbon emissions, especially methane, at low load and/or high engine speed conditions. Advancing the diesel injection timing tends to improve the BTE but may cause the NOx emissions to increase.
Technical Paper

LiDAR Based Classification Optimization of Localization Policies of Autonomous Vehicles

2020-04-14
2020-01-1028
People through many years of experience, have developed a great intuitive sense for navigation and spatial awareness. With this intuition people are able to apply a near rules based approach to their driving. With a transition to autonomous driving, these intuitive skills need to be taught to the system which makes perception is the most fundamental and critical task. One of the major challenges for autonomous vehicles is accurately knowing the position of the vehicle relative to the world frame. Currently, this is achieved by utilizing expensive sensors such as a differential GPS which provides centimeter accuracy, or by using computationally taxing algorithms to attempt to match live input data from LiDARs or cameras to previously recorded data or maps. Within this paper an algorithm and accompanying hardware stack is proposed to reduce the computational load on the localization of the robot relative to a prior map.
Journal Article

Framework for Unmanned Aircraft Systems Safety Risk Management

2011-10-18
2011-01-2688
Although Unmanned Aircraft Systems (UAS) have now for some time been used in segregated airspace where separation from other air traffic can be assured, potential users have interests to deploy UAS in non segregated airspace. Recent technological and operational improvements give reason to believe that UAS safety and performance capabilities are maturing. But the skies can only really open up to UAS when there is an agreed upon UAS safety policy with commonly accepted UAS Safety Risk Management (SRM) processes enabling to show that the risks related to UAS operations in all the different airspace classes can be adequately controlled. The overall objective is to develop a UAS SRM framework, supporting regulators and applicants through provision of detailed guidelines for each SRM step to be conducted, including 1) system description, 2) hazard identification, 3) risk analysis, 4) risk assessment, 5) risk treatment.
Journal Article

Compliance with High-Intensity Radiated Fields Regulations - Emitter's Perspective

2012-10-22
2012-01-2148
NASA's Deep Space Network (DSN) uses high-power transmitters on its large antennas to communicate with spacecraft of NASA and its partner agencies. The prime reflectors of the DSN antennas are parabolic, at 34m and 70m in diameter. The DSN transmitters radiate Continuous Wave (CW) signals at 20 kW - 500 kW at X-band and S-band frequencies. The combination of antenna reflector size and high frequency results in a very narrow beam with extensive oscillating near-field pattern. Another unique feature of the DSN antennas is that they (and the radiated beam) move mostly at very slow sidereal rate, essentially identical in magnitude and at the opposite direction of Earth rotation.
Journal Article

Characterization of the Ultrafine and Black Carbon Emissions from Different Aviation Alternative Fuels

2015-09-15
2015-01-2562
This study reports gaseous and particle (ultrafine and black carbon (BC)) emissions from a turbofan engine core on standard Jet A-1 and three alternative fuels, including 100% hydrothermolysis synthetic kerosene with aromatics (CH-SKA), 50% Hydro-processed Esters and Fatty Acid paraffinic kerosene (HEFA-SPK), and 100% Fischer Tropsch (FT-SPK). Gaseous emissions from this engine for various fuels were similar but significant differences in particle emissions were observed. During the idle condition, it was observed that the non-refractory mass fraction in the emitted particles were higher than during higher engine load condition. This observation is consistent for all test fuels. The 100% CH-SKA fuel was found to have noticeable reductions in BC emissions when compared to Jet A-1 by 28-38% by different BC instruments (and 7% in refractory particle number (PN) emissions) at take-off condition.
Technical Paper

Civil Certification of Avionics Modifications in Military Transport Category Aircraft

1997-10-01
975644
Recent changes in DoD procurement directives have encouraged the purchase of civilian products for use in certain military applications. One such application is the upgrade of avionics suites with the Global Positioning System (GPS) in military air transport aircraft to meet joint civil-military operational requirements. This paper reviews the Commercial Off-the-Shelf (COTS) concept and the proper use of TSOs, ACs, and FARs in both the design and integration process.
Technical Paper

Effects of Cetane Enhancing Additives and Ignition Quality on Diesel Engine Emissions

1997-10-01
972968
The effects of cetane number and the cetane enhancing additives on diesel exhaust emissions were investigated on a single cylinder DI research engine. The engine used in this study incorporates the features of contemporary medium-to-heavy duty diesel engines and is tuned to US EPA 1994 emission standards. The engine experiments were run using the AVL 8-mode steady-state simulation of the U.S. EPA heavy-duty transient test procedure. The experimental fuels included diesel fuels obtained from different sources with various natural cetane ratings as well as a number of fuels blended by adding two cetane improvers into three base fuels. The two cetane improvers we used were a nitrate-type additive and a peroxide-type additive. Increasing the cetane number resulted in a general decrease in NOx emissions. Similar reductions in NOx emissions were observed with increasing cetane number for all the base fuels irrespective of the cetane improver used in the fuel.
Technical Paper

An Experimental Investigation on the Emission Characteristics of HCCI Engine Operation Using N-Heptane

2007-07-23
2007-01-1854
This paper presents the emission characteristics of a HCCI engine operation using n-heptane. The experiments were conducted in a single cylinder Co-operative Fuel Research (CFR) engine equipped with an air-assist port fuel injector. The effects of intake temperature, air/fuel ratio, compression ratio, turbo-charging, and EGR rate on exhaust emissions were explored. The analysis of the exhaust gases included oxides of nitrogen (NOx), nitrous oxide (N2O), carbon monoxide (CO), total hydrocarbon (THC), and soot. The hydrocarbon species present in exhaust gases and their concentrations at several operating conditions were also characterized. The strategies to obtain low HC, CO and NOx emissions are presented and discussed. The approaches to effectively retard HCCI combustion phase without deteriorating combustion efficiency are examined. It was found that HCCI combustion produces extremely low soot and NOx emissions.
Technical Paper

The Commercial Aviation Alternative Fuels Initiative

2007-09-17
2007-01-3866
This paper describes the recently established Commercial Aviation Alternative Fuel Initiative (CAAFI), including its goals and objectives, as well as presents an alternate fuel roadmap that was originally generated by industry and refined by the CAAFI stakeholders. CAAFI is designed to coordinate the development and commercialization of “drop-in” alternate fuels (i.e. fuels that can directly supplement or replace crude oil derived jet fuels), as well as exploring the long-term potential of other fuel options. The ultimate goal is to ensure an affordable and stable supply of environmentally progressive aviation fuels that will enable continued growth of commercial aviation. This initiative is organized into four sub-groups: Research and Development (R&D), certification, environment, and economics & business. The R&D group seeks to identify promising new drop-in alternate fuels, and to foster coordination of development efforts.
Technical Paper

Usage of MTBF for Exposure Times of Undetected Faults in Safety Assessments

2007-09-17
2007-01-3831
Many of the certification regulations in 14 CFR Part 25 are by design, broad and as such, can be subject to large differences in the interpretation of what constitutes adequate compliance. Advisory Circulars (AC's) were developed for many of the regulations to assist industry, as well as certification personnel, with what is considered an acceptable, but not the only means, of compliance. However, there are many regulations where no advisory material is available. In these cases, the “acceptable means” of compliance can vary to a greater degree among the various aircraft certification offices. This difficulty is aggravated as new applicants and regulatory personnel enter the certification field. Recent discussions and interpretations on the usage of an avionic unit's mean time between failure or MTBF for its detectable faults as the basic repair rate for undetected or latent faults, is a subject area where no significant advisory material exists.
Technical Paper

Airport, Airspace, and NAS System Capacity Studies

1998-09-28
985553
“As we handle more operations and passengers in the air, we must make certain we have the capacity to handle increased traffic on the ground.” - Jane Garvey, FAA Administrator (4/20/98) The FAA Technical Center (Aviation System Analysis and Modeling Branch, ACT-520) has been responsive to the FAA Airport Capacity Program customers for the past 22 years, developing, testing, and applying airfield and airspace simulation models. More than 90 capacity studies have been completed with ACT-520 personnel contributing their technical expertise to the Airport Design Teams. The teams are comprised of FAA personnel, airport operators, air carriers, other airport users and aviation industry representatives at major airports throughout the US. Initial studies focused on modeling airport operations from final approach, taxi, gate operations and departure processing. Later in the program, local airspace studies were included in some airport study efforts.
Technical Paper

Comparison of the Exhaust Emissions of Diesel Fuels Derived from Oil Sands and Conventional Crude Oil

1998-10-19
982487
The effects of fuel properties of both oil-sands-derived and conventional-crude-oil-derived diesel fuels were investigated on a single-cylinder DI research engine. The engine used in this study incorporated features of contemporary medium- to heavy-duty diesel engines and was tuned to the U.S. EPA 1994 emission standards. The engine experiments were run using the AVL 8-mode steady-state simulation of the U.S. EPA heavy-duty transient test procedure. The experimental fuels included 12 fuels blended using refinery streams to have controlled total aromatic levels and 7 other diesel fuels obtained from different sources. The results showed that at a constant cetane number (44) and sulfur content (150 ppm), oil-sands-derived fuels produced similar NOx emissions as their conventional-crude-oil-derived counterparts and total aromatic content and fuel density could be used in a regression model to predict NOx emissions.
Technical Paper

Influence of Engine Speed on HCCI Combustion Characteristics using Dual-Stage Autoignition Fuels

2009-04-20
2009-01-1107
Homogeneous Charge Compression Ignition (HCCI) combustion characteristics of dual-stage autoignition fuels were examined over the speed range of 600 to 1700 rpm using a Cooperative Fuels Research (CFR) engine. A fuel vaporizer was used to preheat and partially vaporize the fuel inside the intake plenum. The air and fuel were well-mixed prior to entering the cylinder. Since low temperature heat release (LTHR) is known to be an important factor that affects HCCI combustion of fuels that exhibit dual-stage autoignition behavior, a detailed heat release analyses were performed on both time and crank angle bases. At the lower and upper speeds, the operating ranges were compared as a function of air/fuel ratio (AFR) and exhaust gas recirculation (EGR) from the knocking to misfiring limits. The AFR-EGR operating region was more limited at 1700 rpm than at 900 rpm for the commercial ULSD fuel. Combustion stability was problematic at higher engine speeds.
Technical Paper

Effects of Cetane Number, Aromatic Content and 90% Distillation Temperature on HCCI Combustion of Diesel Fuels

2010-10-25
2010-01-2168
The effects of cetane number, aromatics content and 90% distillation temperature (T90) on HCCI combustion were investigated using a fuel matrix designed by the Fuels for Advanced Combustion Engines (FACE) Working Group of the Coordinating Research Council (CRC). The experiments were conducted in a single-cylinder, variable compression ratio, Cooperative Fuel Research (CFR) engine. The fuels were atomized and partially vaporized in the intake manifold. The engine was operated at a relative air/fuel ratio of 1.2, 60% exhaust gas recirculation (EGR) and 900 rpm. The compression ratio was varied over the range of 9:1 to 15:1 to optimize the combustion phasing for each fuel, keeping other operating parameters constant. The results show that cetane number and T90 distillation temperature significantly affected the combustion phasing. Cetane number was clearly found to have the strongest effect.
Technical Paper

Optimization of Casting Parameters on an Improved AA6061 Aluminum Alloy for Semi-Solid Die Casting

2010-04-12
2010-01-0225
A study was conducted to assess the performance and castability of a new AA6061 aluminum alloy variant specially designed for semi-solid pressure die casting. The AA6061 alloy has very desirable mechanical properties for the fabrication of automotive parts. However, it has limited castability due to its low silicon content. It is not well suited for shape casting processes which are, for their part, very interesting in terms of production costs for complex-shaped automotive components. In an effort to meet automotive industry requirements, new AA6061 alloy variants have been developed by Rio Tinto Alcan researchers over the past years, aiming to improve the castability of the alloy while maintaining its desirable mechanical properties, by increasing its die-filling capacity, decreasing its hot tearing tendency. The study described herein is an example of how the performance of a single variant was assessed in terms of castability. The full study was conducted on six separate variants.
Technical Paper

Emissions from Heavy-Duty Diesel Engine with EGR using Fuels Derived from Oil Sands and Conventional Crude

2003-10-27
2003-01-3144
The exhaust emissions from a single-cylinder version of a heavy-duty diesel engine with exhaust gas recirculation (EGR) were studied using 12 diesel fuels derived from oil sands and conventional sources. The test fuels were blended from 22 refinery streams to produce four fuels (two from each source) at three different total aromatic levels (10, 20, and 30% by mass). The cetane numbers were held constant at 43. Exhaust emissions were measured using the AVL eight-mode steady-state test procedure. PM emissions were accurately modeled by a single regression equation with two predictors, total aromatics and sulphur content. Sulphate emissions were found to be independent of the type of sulphur compound in the fuel. NOx emissions were accurately modeled by a single regression equation with total aromatics and density as predictor variables. PM and NOx emissions were significantly significantly affected by fuel properties, but crude oil source did not play a role.
Technical Paper

Advanced Real-time Aerodynamic Model Identification Technique

2001-09-11
2001-01-2965
The Flight Research Laboratory (FRL), National Research Council (NRC) of Canada is currently developing an in-flight aircraft aerodynamic model identification technique that determines the small perturbation model at a given test condition. Initial demonstrations have been carried out using the NRC Falcon 20 research aircraft. An efficient system architecture, in terms of both software algorithms and hardware processing, has been designed to meet the stringent near real-time requirements of an in-flight system. As well, novel hardware and software techniques are being applied to the calibration and measurement of the fundamental in-flight parameters, such as air data. The small perturbation models are then combined to develop a global model of the aircraft that is validated by comparing the model response to flight data. The maneuvers were performed according to the FAA Acceptance Test Guide (ATG).
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