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Journal Article

Offset Algorithm for Compound Angle Machining of Parts when Tool Motion is Unrestricted in Space

2008-04-14
2008-01-0246
Although the performance of CNC machines is accurate, unavoidable human errors at the part loading position have serious repercussions on engine performance. In the present paper the authors would like to develop an algorithm for error compensation when the tool movement is unrestricted in space. The new solution algorithm will be in terms of the known initial system variables such as the part loading errors, drill tool inclinations, location of spindle etc. This modified paper employs the same principles of inverse kinematics as done in the earlier paper wherein a faulty compound-hole angle axis in space caused by the translational and rotational errors at the part loading position is identified with an imaginary true axis in space by enforcing identity through a modified machine axes taking into effect inclination of the drill tool in space. In the absence of any specific application, this algorithm is verified on Solid Works a commercial CAD tool and found to be correct.
Journal Article

A Methodology for Design Decisions using Block Diagrams

2013-04-08
2013-01-0947
Our recent work has shown that representation of systems using a reliability block diagram can be used as a decision making tool. In decision making, we called these block diagrams decision topologies. In this paper, we generalize the results and show that decision topologies can be used to make many engineering decisions and can in fact replace decision analysis for most decisions. We also provide a meta-proof that the proposed method using decision topologies is entirely consistent with decision analysis at the limit. The main advantages of the method are that (1) it provides a visual representation of a decision situation, (2) it can easily model tradeoffs, (3) it can incorporate binary attributes, (4) it can model preferences with limited information, and (5) it can be used in a low-fidelity sense to quickly make a decision.
Technical Paper

Driver Visual Focus of Attention Estimation in Autonomous Vehicles

2020-04-14
2020-01-1037
An existing challenge in current state-of-the-art autonomous vehicles is the process of safely transferring control from autonomous driving mode to manual mode because the driver may be distracted with secondary tasks. Such distractions may impair a driver’s situational awareness of the driving environment which will lead to fatal outcomes during a handover. Current state-of-the-art vehicles notify a user of an imminent handover via auditory, visual, and physical alerts but are unable to improve a driver’s situational awareness before a handover is executed. The overall goal of our research team is to address the challenge of providing a driver with relevant information to regain situational awareness of the driving task. In this paper, we introduce a novel approach to estimating a driver’s visual focus of attention using a 2D RGB camera as input to a Multi-Input Convolutional Neural Network with shared weights. The system was validated in a realistic driving scenario.
Technical Paper

An Efficient Re-Analysis Methodology for Vibration of Large-Scale Structures

2007-05-15
2007-01-2326
Finite element analysis is a well-established methodology in structural dynamics. However, optimization and/or probabilistic studies can be prohibitively expensive because they require repeated FE analyses of large models. Various reanalysis methods have been proposed in order to calculate efficiently the dynamic response of a structure after a baseline design has been modified, without recalculating the new response. The parametric reduced-order modeling (PROM) and the combined approximation (CA) methods are two re-analysis methods, which can handle large model parameter changes in a relatively efficient manner. Although both methods are promising by themselves, they can not handle large FE models with large numbers of DOF (e.g. 100,000) with a large number of design parameters (e.g. 50), which are common in practice. In this paper, the advantages and disadvantages of the PROM and CA methods are first discussed in detail.
Technical Paper

Improving Time-To-Collision Estimation by IMM Based Kalman Filter

2009-04-20
2009-01-0162
In a CAS system, the distance and relative velocity between front and host vehicles are estimated to calculate time-to-collision (TTC). The distance estimates by different methods will certainly include noise which should be removed to ensure the accuracy of TTC calculations. Kalman filter is a good tool to filter such type of noise. Nevertheless, Kalman filter is a model based filter, which means a correct model is important to get the good filtering results. Usually, a vehicle is either moving with a constant velocity (CV) or constant acceleration (CA) maneuvers. This means the distance data between front and host vehicles can be described by either constant velocity or constant acceleration model. In this paper, first, CV and CA models are used to design two Kalman filters and an interacting multiple model (IMM) is used to dynamically combine the outputs from two filters.
Technical Paper

Oil Film Dynamic Characteristics for Journal Bearing Elastohydrodynamic Analysis Based on a Finite Difference Formulation

2003-05-05
2003-01-1669
A fast and accurate journal bearing elastohydrodynamic analysis is presented based on a finite difference formulation. The governing equations for the oil film pressure, stiffness and damping are solved using a finite difference approach. The oil film domain is discretized using a rectangular two-dimensional finite difference mesh. In this new formulation, it is not necessary to generate a global fluidity matrix similar to a finite element based solution. The finite difference equations are solved using a successive over relaxation (SOR) algorithm. The concept of “Influence Zone,” for computing the dynamic characteristics is introduced. The SOR algorithm and the “Influence Zone” concept significantly improve the computational efficiency without loss of accuracy. The new algorithms are validated with numerical results from the literature and their numerical efficiency is demonstrated.
Technical Paper

Measurement of Thermal Residual Strain Induced During the Hardening of a Sheet Metal and Reinforced Composite by Digital Shearography

2005-04-11
2005-01-0895
Shearography is an interferometric, non-contact and full field method for direct measurement of first derivatives of deformation (strain). It is relatively insensitive to environmental disturbances and has been proven to be a practical measuring tool for nondestructive testing and evaluation (NDT/NDE). In this paper it has been employed to study the thermal residual strains produced during the reinforcement of a composite to a sheet metal. The reinforced composite is used as an additive to provide extra strength to the sheet metal. The reinforcement process involves gradual heating of the glued composite to a temperature of around 175°C - 180°C and then allowing it cool down to room temperature. During the heating process both the composite and the sheet metal are strained, but during the cooling process some amount of strain is left behind in the sheet metal and it has a key role to play when the product is used for critical parts in automobile and aircraft industries.
Technical Paper

Real Time 2D Pose Estimation for Pedestrian Path Estimation Using GPU Computing

2019-04-02
2019-01-0887
Future fully autonomous and partially autonomous cars equipped with Advanced Driver Assistant Systems (ADAS) should assure safety for the pedestrian. One of the critical tasks is to determine if the pedestrian is crossing the road in the path of the ego-vehicle, in order to issue the required alerts for the driver or even safety breaking action. In this paper, we investigate the use of 2D pose estimators to determine the direction and speed of the pedestrian crossing the road in front of a vehicle. Pose estimation of body parts, such as right eye, left knee, right foot, etc… is used for determining the pedestrian orientation while tracking these key points between frames is used to determine the pedestrian speed. The pedestrian orientation and speed are the two required elements for the basic path estimation.
Technical Paper

Dimension Study of Punched Hole Using Conical Tipped Punches

2016-04-05
2016-01-0364
Dimensional problems for punched holes on a sheet metal stamping part include being undersized and oversized. Some important relationships among tools and products, such as the effect of conical punch tip angle, are not fully understood. To study this effect, sheets of AA6016 aluminum and BH210 steel were punched by punches with different conical tip angles. The test method and test results are presented. The piercing force and withdrawing force when using conical punches were also studied. The results indicate that the oversize issue for a punched hole in a stamped panel is largely due to the combination of the conical tip effect and the stretching-release effect.
Technical Paper

Towards Improved Automotive HVAC Control through Internet Connectivity

2015-04-14
2015-01-0370
Traditional Heat Ventilation and Air Conditioning (HVAC) control systems are reactive by design and largely dependent on the on-board sensory data available on a Controller Area Network (CAN) bus. The increasingly common Internet connectivity offered in today's vehicles, through infotainment and telematic systems, makes data available that may be used to improve current HVAC systems. This includes real-time outside relative humidity, ambient temperature, precipitation (i.e., rain, snow, etc.), and weather forecasts. This data, combined with position and route information of the vehicle, may be used to provide a more comfortable experience to vehicle occupants in addition to improving driver visibility through more intelligent humidity, and defrost control. While the possibility of improving HVAC control utilizing internet connectivity seems obvious, it is still currently unclear as to what extent.
Technical Paper

A Method of Filter Implementation Using Heterogeneous Computing System for Driver Health Monitoring

2021-04-06
2021-01-0103
Research in any field of study requires analysis and comparisons or real-time predictions to extract useful information. To prove that the results have practical potential, various filtering techniques and methodologies should be designed and implemented. Filters being a class of signal processing helps innovate new technologies with various kinds of outcomes, using filters there are always various methods to solve a problem. Considering the current COVID-19 situation, researchers are working on sequencing the novel coronavirus and the genomes of people afflicted with COVID-19 using CPUs and GPUs along with various filtering techniques. In this paper we are using a method of filter implementation to collect raw heart rate data samples from fingertip and ear lobe and process those results on CPUs and GPUs. Our method of implementation to collect raw heart rate data is using a photoplethysmography method.
Journal Article

Time-Dependent Reliability-Based Design Optimization of Vibratory Systems

2017-03-28
2017-01-0194
A methodology for time-dependent reliability-based design optimization of vibratory systems with random parameters under stationary excitation is presented. The time-dependent probability of failure is computed using an integral equation which involves up-crossing and joint up-crossing rates. The total probability theorem addresses the presence of the system random parameters and a sparse grid quadrature method calculates the integral of the total probability theorem efficiently. The sensitivity derivatives of the time-dependent probability of failure with respect to the design variables are computed using finite differences. The Modified Combined Approximations (MCA) reanalysis method is used to reduce the overall computational cost from repeated evaluations of the system frequency response or equivalently impulse response function. The method is applied to the shape optimization of a vehicle frame under stochastic loading.
Journal Article

An Improved Reanalysis Method Using Parametric Reduced Order Modeling for Linear Dynamic Systems

2016-04-05
2016-01-1318
Finite element analysis is a standard tool for deterministic or probabilistic design optimization of dynamic systems. The optimization process requires repeated eigenvalue analyses which can be computationally expensive. Several reanalysis techniques have been proposed to reduce the computational cost including Parametric Reduced Order Modeling (PROM), Combined Approximations (CA), and the Modified Combined Approximations (MCA) method. Although the cost of reanalysis is substantially reduced, it can still be high for models with a large number of degrees of freedom and a large number of design variables. Reanalysis methods use a basis composed of eigenvectors from both the baseline and the modified designs which are in general linearly dependent. To eliminate the linear dependency and improve accuracy, Gram Schmidt orthonormalization is employed which is costly itself.
Technical Paper

Virtual Methodology for Active Force Cancellation in Automotive Application Using Mass Imbalance & Centrifugal Force Generation (CFG) Principle

2024-04-09
2024-01-2343
A variety of structures resonate when they are excited by external forces at, or near, their natural frequencies. This can lead to high deformation which may cause damage to the integrity of the structure. There have been many applications of external devices to dampen the effects of this excitation, such as tuned mass dampers or both semi-active and active dampers, which have been implemented in buildings, bridges, and other large structures. One of the active cancellation methods uses centrifugal forces generated by the rotation of an unbalanced mass. These forces help to counter the external excitation force coming into the structure. This research focuses on active force cancellation using centrifugal forces (CFG) due to mass imbalance and provides a virtual solution to simulate and predict the forces required to cancel external excitation to an automotive structure. This research tries to address the challenges to miniaturize the CFG model for a body-on-frame truck.
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